Sugarcane-based superhydrophilic and underwater superoleophobic membrane for efficient oil-in-water emulsions separation

Biomimetic materials for efficient emulsion separation: Based on the perspective of energy

Purifying emulsified oily wastewater is particularly crucial for solving environmental pollution and water scarcity. Membrane separation shows great potential for emulsified wastewater treatment. However, realizing continued effective emulsion separation remains a significant challenge. Fortunately, various kinds of creative schemes have been proposed to overcome the current dilemma. In this paper, biomimetic emulsion separation materials with unique wettability are introduced. Besides, This article summarizes the recently advanced emulsion separation strategies. First, we analyze the typical wettability theory and explore the trade-off between separation flux and efficiency. After that, based on emulsion types, the current common emulsion separation materials are summarized and analyzed. Notably, the integration of natural biological inspiration has made separation materials full of potential. Further, from the perspective of external energy input or no-external energy input, this article provides an overview of advanced emulsion separation materials and analyzes the potential separation mechanism. Encouragingly, efficient emulsion separation can be realized by membrane characteristics (microstructure, superwettability, electrostatic interaction) or the appropriate external stimulus (photo, electricity, magnetic). Finally, the challenges and trends are summarized. We hope that this article will provide inspiration for the advancement of novel generations of separation materials.

Multifunctional poly(lactic acid) membrane assisted by coal-based carbon dots for efficient separation of oil-in-water emulsions and dyes

Superhydrophilic separation membranes have broad application prospects in oil-water separation and wastewater purification. However, the accumulation of pollutants on the membrane surface and the secondary environmental pollution caused by waste membranes remain inevitable challenges. In this study, a superhydrophilic self-cleaning multifunctional membrane was fabricated by hydrolytic co-deposition of carbon dots, tetrabutyl titanate (TBT), and tannic acid on the surface of a degradable poly(lactic acid) (PLA) membrane for efficient separation of dye/oil/water emulsions. The results indicate that the superhydrophilic crosslinking network is formed on the surface of PLA-based membranes through co-deposition of TA-based coating, enabling the multifunctional membrane to possess a stable and ultra-strong oleophobic hydrophilic layer. As a result, the membrane exhibits strong underwater oil resistance and excellent performance in the separation of oil-in-water emulsions (rejection rate > 99%). More importantly, the surface of the superhydrophilic crosslinking network is negatively charged, which facilitates the selective removal of positively charged organic soluble substances in water through electrostatic adsorption. For instance, the removal rate of cationic dye MB and amphoteric dye RhB can reach as high as 99.93%. Additionally, with the catalysis of TiO2, the organic pollutants on the membrane surface can be decomposed under UV irradiation, indicating the ideal self-cleaning property of the multifunctional membrane. This novel strategy for constructing a multifunctional surface deposition layer is expected to provide broader prospects for the application of superhydrophilic membranes in oil-water separation and wastewater purification.

Superhydrophilic membrane coupled with hydroxide ion-assisted bubbles for efficient separation of surfactant-stabilized oil/water emulsions

Developing a feasible and efficient membrane for the purification of surfactant-stabilized emulsions is urgently needed but impeded by the issues of membrane fouling and the inherent trade-off between separation efficiency and permeation flux. A superhydrophilic conductive membrane was developed by coating MXene/carbon nanotubes layer and polydopamine-hydrogel molecular layer, which as cathode integrates feasible hydroxide ion-assisted bubbles on its surface by electrolysis of water. These bubbles are more effective than conventional ones in removing surfactant-stabilized oil droplets because the hydroxide ions significantly promote the aggregation of oil droplets and bubbles by reducing their Debye length. In this way, the oil droplets even the small-sized ones assisted by these bubbles are quickly detached from the membrane surface, avoiding the oil accumulation and penetration, significantly mitigating the membrane fouling and trade-off challenges. Therefore, the membrane has outstanding separation efficiency (99.57 %), permeation flux (2065 L m-1 h-1 bar-1), antifouling ability and durability in surfactant-stabilized oil/water emulsion separation. Besides, this membrane coupled with hydroxide ion-assisted bubbles is easily manageable and eco-friendly, which provides a promising solution and valuable insights for efficient emulsion separation and wastewater remediation.

A Wide-Spectrum Oil/Water Separation Scenario Enhanced by a Chitosan-Based Superwetting Membrane with a Tunable Microstructure and Powerful Photocatalytic Self-Cleaning Capability

Oil spills and industrial oily wastewater pose serious threats to the environment. A series of modified membranes with special wettability have been widely used for separating oil/water mixtures and emulsions. However, these membranes still face challenges such as the detachment of the modified coatings and membrane fouling. Here, a freestanding biobased superwetting nanofibrous membrane for oil/water mixture separation was electrospun with chitosan (CS) and poly(vinyl alcohol) (PVA) as precursors, followed by chemical cross-linking and in situ growth of β-FeOOH nanoparticles on the surface. Moreover, by precisely controlling both the cross-linking time between CS and PVA and the growth time of β-FeOOH nanoparticles, the nanosize apertures and rough structures on the membrane surface can be regulated toward a wide range of oil/water separation scenarios. As a result, FeOOH@CS/PVA-4-12 demonstrated superwettability, with a water contact angle of 9.5 ± 3.5° in air and an underwater-oil contact angle above 140°, achieving a separation efficiency of 98.5% and a water permeation flux of 2350 L·m-2·h-1 for n-heptane/water mixtures. The membrane FeOOH@CS/PVA-24-24 exhibited exceptional oil-in-water emulsion separation performance with a separation efficiency of up to 99.9% for water/n-heptane emulsions. Additionally, the membrane exhibited remarkable antifouling properties, attributed to its superwetting surface and the photocatalytic ability of β-FeOOH nanoparticles. After five photocatalytic self-cleaning cycles, the water permeation flux and separation efficiency remained almost unchanged, demonstrating its great potential for practical application.

A review of various dimensional superwetting materials for oil-water separation

In recent years, the application and fabrication technologies of superwetting materials in the field of oil-water separation have become a research hotspot, aiming to address challenges in marine oil spill response and oily wastewater treatment. Simultaneously, the fabrication technologies and related applications of superwetting materials have been increasingly diversified. This paper systematically reviews the sources and hazards of oily wastewater and oil-water emulsions, several traditional oil-water separation methods, and their limitations, thereby highlighting the advantages of superwetting materials. Additionally, this paper provides an overview of the fundamental theories of wetting and conducts a microanalysis of the penetration mechanism based on Laplace pressure at the gas-liquid-solid three-phase interface. Following this, the latest advances in superwetting oil-water separation materials are elucidated, focusing on five categories: (i) superhydrophobic-superoleophilic materials; (ii) superhydrophilic-underwater superoleophobic materials; (iii) superhydrophobic-superoleophobic materials; (iv) "special" superwetting materials; and (v) smart switchable superwetting materials. This paper innovatively discusses these materials from the perspectives of two-dimensional and three-dimensional materials, deeply studying the mechanisms of oil-water separation and using data to quantify the separation efficiency. Comparative discussions are conducted on the materials from various dimensions, including different substrates, innovations in existing technologies, and fabrication methods as discussed in various articles, followed by corresponding summaries. Finally, the existing shortcomings and challenges of current superwetting materials are summarized, and prospects are proposed. We firmly believe that developing low-cost, stable, environmentally friendly, and practical large-scale superwetting oil-water separation materials will have broad application prospects and potential in the future.

Development of xanthan gum intelligent oil-in-water ink and its application in pork freshness preservation

To optimize the stability of oil-based inks and ensure their wide application in freshness indication, new natural indicator inks were prepared using a stable oil-in-water structure. This study selected natural Lycium ruthenicum anthocyanin as the dye and glucose as the pigment carrier. Soybean oil was introduced as a linker and xanthan gum as a thickener, and an oil-in-water ink with the function of freshness indication was successfully developed. In ensuring the safety of ink labels for use on food packaging, particular attention is paid to the origin and properties of the materials used. All ingredients are of food-grade or bio-friendly provenance, thereby ensuring the safety of the product when in direct contact with food. We measured the viscosity, particle size and fineness of the ink for micro characterization and evaluated its macro printing performance by its printing effect on A4 paper. According to the experimental results, when the water-oil ratio of the ink is 10:5, the average particle size of the emulsion system is 822.83 nm, and the fineness reaches 5 μm. These values are relatively low, which indicates that the stability of the ink system is high at this time, and the ink shows excellent rheological and printing characteristics. With this water-to-oil ratio, the ink can show the best results when printed on A4 paper, clearly displaying image details. In addition, in fresh pork applications, inks with a 10: 5 water-to-oil ratio provide an accurate and highly sensitive indication of the freshness of pork. When the freshness of the pork changes, the ink color responds promptly. This high sensitivity makes the ink ideal for use as a food freshness indication tool, providing consumers with an intuitive and reliable reference for pork freshness. As a further innovation, combining this ink-printed label with a WeChat app not only allows consumers to know the freshness of the food in real-time but also tracks the supply chain information of the food, providing a more comprehensive application prospect for freshness-indicating products.

Dialdehyde cellulose (DAC) and polyethyleneimine (PEI) coated polyvinylidene fluoride (PVDF) membrane for simultaneously removing emulsified oils and anionic dyes

Developing high-efficiency membrane for oil and dye removal is very urgent, because wastewater containing them can cause great damage to human and environment. In this study, a coated membrane was fabricated by applying DAC and PEI onto the commercial PVDF microfiltration membrane for supplying the demand. The coated membrane presents superhydrophlic and superoleophobic properties with a water contact angle of 0o and underwater oil contact angle exceed 150°, as well as excellent low underwater oil adhesion performance. The coated membrane shows high separation efficiency exceeded 99.0% and flux 350.0 L·m-2·h-1 when used for separating for six kinds of oil including pump oil, sunflower oil, n-hexadecane, soybean oil, diesel and kerosene in water emulsions. Additionally, the coated membrane can effectively remove anionic dyes, achieving rejection rates of 94.7%, 93.4%, 92.3%, 90.7% for the CR, MB, RB5, AR66, respectively. More importantly, the membrane was able to simultaneously remove emulsified oil and soluble anionic dyes in wastewater containing both of them. Therefore, this novel coated membrane can be a promising candidate for treating complex wastewater.

Effective separation of water-in-oil emulsions using an under-medium superlyophilic membrane with hierarchical pores

Separating water-in-oil emulsions is important in terms of environmental protection and resource recovery. To address the challenges posed by the water-oil interface, superwetting materials have been designed to accomplish separation through filtration and adsorption. Superhydrophobic membranes prevent the permeation of water droplets owing to extreme repellence and their size-sieving abilities. However, their use in remediating water-contaminated oil is limited by high oil viscosities. Meanwhile, in-air superhydrophilic sorbents are rarely employed for the separation of water-in-oil emulsions due to the thermodynamic and kinetic limitations of water adsorption in oil. Herein, the integration of an under-medium superlyophilic membrane with the hierarchical porous structure of wood is presented for filtration-driven selective adsorption of water from surfactant-stabilized (10 g/L) water-in-oil emulsions. Compared to filtration through a natural wood membrane or direct adsorption using an under-oil superhydrophilic wood membrane, the under-medium superlyophilic wood membrane demonstrated high separation efficiencies of > 99.95% even when applied to the regeneration of high-viscosity lubricating (6.3 mPa s) and edible (50.5 mPa s) oils, exhibiting viscosity-dependent fluxes and excellent stability. Moreover, the cost of purifying 200 mL of lubricating oil using the modified wood membrane was much lower than the oil's market price and required a low energy consumption of ca. 1.72 kWh. ENVIRONMENTAL IMPLICATION: The ever-growing use of petroleum and industrial/domestic oil products has led to excessive (estimated at a million tons per year) output of waste oils. Because direct discharge of waste oils into the environment causes serious pollution problems, separating water-in-oil emulsions is important in terms of environmental protection and resource recovery. Here filtration-driven water adsorption has been demonstrated to be a feasible method for the remediation of water-contaminated waste oils, even those that are highly viscous.

Activated carbon fibers functionalized with superhydrophilic coated pDA/TiO2/SiO2 with photoluminescent self-cleaning properties for efficient oil-water separation

The adhesion of high-viscosity oil contamination poses limitations on three-dimensional (3D) materials' practical use in treating oilfield-produced water (OPW). In this study, we developed a hybrid pDA/TiO2/SiO2 coating (PTS) on the surface of hydrophilic activated carbon (ACF1) through a combination of dopamine (DA) polymerization, ethyl orthosilicate (TEOS) hydrolysis, and the condensation of TiO2 nanoparticles (NPs) with SiO2 NPs. This coating was designed for gravity-based oil-water separation. The inherent porosity and generous pore size of ACF1-PTS conferred it an ultra-high permeation flux (pure water flux of 3.72 × 105 L∙m-2∙h-1), allowing it to effectively separate simulated oil-water mixtures and oil-water emulsions while maintaining exceptional permeation flux and oil rejection efficiency. When compared to cleaning methods involving ethanol aqueous solutions and NaClO, ultraviolet (UV) illumination cleaning proved superior, enabling oil-contaminated ACF1-PTS to exhibit remarkable flux recovery efficiency and oil-removal capabilities during cyclic separation of actual OPW. Furthermore, the ACF1-PTS material demonstrated impressive stability and durability when exposed to acidic environments (acid, alkali, and salt), robust hydraulic washout conditions, and 25-cycle tests. This study offers valuable insights and research avenues for the development of highly efficient and environmentally friendly 3D oil-water separation materials for the actual treatment of OPW.

The antifouling mechanism and application of bio-inspired superwetting surfaces with effective antifouling performance

With the rapid development of industries, the issue of pollution on Earth has become increasingly severe. This has led to the deterioration of various surfaces, rendering them ineffective for their intended purposes. Examples of such surfaces include oil rigs, seawater intakes, and more. A variety of functional surface techniques have been created to address these issues, including superwetting surfaces, antifouling coatings, nano-polymer composite materials, etc. They primarily exploit the membrane's surface properties and hydration layer to improve the antifouling property. In recent years, biomimetic superwetting surfaces with non-toxic and environmental characteristics have garnered massive attention, greatly aiding in solving the problem of pollution. In this work, a detailed presentation of antifouling superwetting materials was made, including superhydrophobic surface, superhydrophilic surface, and superhydrophilic/underwater superoleophobic surface, along with the antifouling mechanisms. Then, the applications of the superwetting antifouling materials in antifouling domain were addressed in depth.