Synergistic effect of incorporating ZIF-302 and graphene oxide to polysulfone to develop highly selective mixed-matrix membranes for carbon dioxide separation from wet post-combustion flue gases

Evolution of the Structure and Morphology of Dual-Linker ZIF-301-eIm

Few studies have reported on the continuous evolution of dual-linker zeolitic imidazolate frameworks' (ZIFs) structure and morphology during the crystal growth process. Herein, we report the synthesis of a novel ZIF material with CHA topology (ZIF-301-eIm) via the combination of a small-sized 2-ethylimidazole (eIm) with the large-sized 5-chlorobenzimidazole ligand. A series of derivative materials with distinct structures and morphologies were obtained via two pathways: (1) insufficient amount of eIm with prolonged crystallization time (pathway A) and (2) sufficient amount of eIm with prolonged crystallization time (pathway B). Various characterization techniques revealed the continuous evolution of structure and morphology during the crystal growth process. Insufficient amount of eIm and crystallization time (crystallization pathway A) led to ZIF-301-eIm derivatives with defective and open structures alongside an aggregated morphology of nanoparticles. Prolonging the crystallization time allowed small-sized eIm ligands to gradually fill into the framework, resulting in the formation of ZIF-301-eIm-A5 characterized by complete but dense structures with a perfect polyhedral morphology. Remarkably, a sufficient amount of eIm during synthesis (crystallization pathway B) formed ZIF-301-eIm-B1 with a similar structure and morphology to ZIF-301-eIm-A5 in just 1 day. ZIF-301-eIm-B3, with intact, dense structures, exhibits superior acetone/butanol separation performance compared to ZIF-301-eIm-A3 due to small pore windows and large cages facilitating selective adsorption of acetone through exclusion separation.

How 2D Nanoflakes Improve Transport in Mixed Matrix Membranes: Insights from a Simple Lattice Model and Dynamic Mean Field Theory

Mixed matrix membranes (MMMs), incorporating graphene and graphene oxide structural fragments, have emerged as promising materials for challenging gas separation processes. What remains unclear is the actual molecular mechanism responsible for the enhanced permeability and perm-selectivity of these materials. With the fully atomistic models still unable to handle the required time and length scales, here, we employ a simple qualitative model based on the lattice representation of the physical system and dynamic mean field theory. We demonstrate that the performance enhancement results from the flux-regularization impact of the 2D nanoflakes and that this effect sensitively depends on the orientation of the nanoflakes and the properties of the interface between the nanoflakes and the polymer.

The State-of-the-Art Functionalized Nanomaterials for Carbon Dioxide Separation Membrane

Nanocomposite membrane (NCM) is deemed as a practical and green separation solution which has found application in various fields, due to its potential to delivery excellent separation performance economically. NCM is enabled by nanofiller, which comes in a wide range of geometries and chemical features. Despite numerous advantages offered by nanofiller incorporation, fabrication of NCM often met processing issues arising from incompatibility between inorganic nanofiller and polymeric membrane. Contemporary, functionalization of nanofiller which modify the surface properties of inorganic material using chemical agents is a viable approach and vigorously pursued to refine NCM processing and improve the odds of obtaining a defect-free high-performance membrane. This review highlights the recent progress on nanofiller functionalization employed in the fabrication of gas-separative NCMs. Apart from the different approaches used to obtain functionalized nanofiller (FN) with good dispersion in solvent and polymer matrix, this review discusses the implication of functionalization in altering the structure and chemical properties of nanofiller which favor interaction with specific gas species. These changes eventually led to the enhancement in the gas separation efficiency of NCMs. The most frequently used chemical agents are identified for each type of gas. Finally, the future perspective of gas-separative NCMs are highlighted.

Recent advances in dual-filler mixed matrix membranes

Mixed matrix membranes (MMMs) have been widely developed as an attractive solution to overcome the drawbacks found in most polymer membranes, such as permeability-selectivity trade-off and low physicochemical stability. Numerous fillers based on inorganic, organic, and hybrid materials with various structures including porous or nonporous, and two-dimensional or three-dimensional, have been used. Demanded to further improve the characteristics and performances of the MMMs, the use of dual-filler instead of a single filler has then been proposed, from which multiple effects could be obtained. This article aims to review the recent development of MMMs with dual filler and discuss their performances in diverse potential applications. Challenges in this emerging field and outlook for future research are finally provided.

A Highly Permeable Mixed Matrix Membrane Containing a Vertically Aligned Metal-Organic Framework for CO2 Separation

Delicately regulating the distribution morphology of a filler is an effective strategy to promote the separation performance of mixed matrix membranes (MMMs). Herein, we describe a highly permeable metal-organic framework (MOF)-based MMM comprising vertically aligned ZIF-8 (V-ZIF-8) and polysulfone (PSF). The V-ZIF-8 is distributed uniformly within the PSF matrix. With this unique distribution morphology of ZIF-8, the shortest gas transport pathways are formed in the membrane. Meanwhile, the molecular-sieving pores of ZIF-8 can allow CO₂ to pass through and crowding out N₂. The obtained V-ZIF-8/PSF membrane shows a high CO₂ permeability of 89.7 Barrer and a CO₂/N₂ selectivity of 30.0 that is stable over a period of 50 h. The CO₂ permeability is enhanced about 11.8 times than that of the pure PSF membrane. The results prove that the vertically aligned distribution morphology of an MOF in a polymer matrix is an effective method to improve the separation performance of a membrane, providing a new concept for designing more advanced membranes.

ZIF-95 as a filler for enhanced gas separation performance of polysulfone membrane

Metal-organic frameworks (MOFs) are found to be promising porous crystalline materials for application in gas separation. Considering that mixed matrix membranes usually increase the gas separation performance of a polymer by increasing selectivity, permeability, or both (i.e., perm-selectivity), the zeolitic imidazole framework-95 (ZIF-95) MOF was dispersed for the first time in polysulfone (PSF) polymer to form mixed matrix membranes (MMMs), namely, ZIF-95/PSF. The fabricated ZIF-95/PSF membranes were examined for the separation of various gases. The characterization of solvothermally synthesized ZIF-95 was carried out using different analyses such as powder X-ray diffraction (PXRD), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), porosity measurements, etc. ZIF-95 was mixed with PSF at 8%, 16%, 24%, and 32% weight percent to form different loading MMMs. SEM analysis of membranes revealed good compatibility/adhesion between the MOF and polymer. The permeability of He, H₂, O₂, CO₂, N₂, and CH₄ were measured for the pure and composite membranes. The ideal selectivity of different gas pairs were calculated and compared with reported mixed matrix membranes. The maximum increases in permeabilities were observed in 32% loaded membrane; nevertheless, these performance/permeability increases were at the expense of a slight decrease of selectivity. In the optimally loaded membrane (i.e., 24 wt% loaded membrane), the permeability of H₂, O₂, and CO₂ increased by 80.2%, 78.0%, and 67.2%, respectively, as compared to the pure membrane. Moreover, the selectivity of H₂/CH₄, O₂/N₂, and H₂/CO₂ gas pairs also increased by 16%, 15%, and 8% in the 24% loaded membrane, respectively.

Mixed Dimensional Nanostructure (UiO-66-Decorated MWCNT) as a Nanofiller in Mixed-Matrix Membranes for Enhanced CO2 /CH4 Separation

Mixed-matrix membranes (MMMs) with combination of two distinct dimensional nanofillers (such as 1D-3D, 2D-3D, or 3D-3D, etc.) have drawn special attention for gas separation applications due to their concerted effects on gas permeation and mechanical properties. An amine-functionalized 1D multiwalled carbon nanotube (NH₂ -MWCNT) with exceptional mechanical strength and rapid gas transport was crosslinked with an amine-functionalized 3D metal-organic framework (UiO-66-NH₂ ) with high CO₂ affinity in a Schiff base reaction. The resultant crosslinked mixed-dimensional nanostructure was used as a nanofiller in a polysulfone (PSf) polymer matrix to explore the underlying synergy between 1D and 3D nanostructures on the gas separation performance of MMMs. Cross-sectional scanning electron microscopy and mapping revealed the homogenous dispersion of UiO-66@MWCNT in the polymer matrix. The MMM containing 5.0 wt. % UiO-66@MWCNT demonstrated a superior permeability 8.3 Barrer as compared to the 4.2 Barrer of pure PSf membrane for CO₂ . Moreover, the selectivity (CO₂ /CH₄ ) of this MMM was enhanced to 39.5 from the 28.0 observed for pure PSf under similar conditions of pressure and temperature.

Recent Advances in Polymer-Inorganic Mixed Matrix Membranes for CO2 Separation

Since the second industrial revolution, the use of fossil fuels has been powering the advance of human society. However, the surge in carbon dioxide (CO2) emissions has raised unsettling concerns about global warming and its consequences. Membrane separation technologies have emerged as one of the major carbon reduction approaches because they are less energy-intensive and more environmentally friendly compared to other separation techniques. Compared to pure polymeric membranes, mixed matrix membranes (MMMs) that encompass both a polymeric matrix and molecular sieving fillers have received tremendous attention, as they have the potential to combine the advantages of both polymers and molecular sieves, while cancelling out each other's drawbacks. In this review, we will discuss recent advances in the development of MMMs for CO2 separation. We will discuss general mechanisms of CO2 separation in an MMM, and then compare the performances of MMMs that are based on zeolite, MOF, metal oxide nanoparticles and nanocarbons, with an emphasis on the materials' preparation methods and their chemistries. As the field is advancing fast, we will particularly focus on examples from the last 5 years, in order to provide the most up-to-date overview in this area.

Impacts of Multilayer Hybrid Coating on PSF Hollow Fiber Membrane for Enhanced Gas Separation

One of the most critical issues encountered by polymeric membranes for the gas separation process is the trade-off effect between gas permeability and selectivity. The aim of this work is to develop a simple yet effective coating technique to modify the surface properties of commonly used polysulfone (PSF) hollow fiber membranes to address the trade-off effect for CO₂/CH₄ and O₂/N₂ separation. In this study, multilayer coated PSF hollow fibers were fabricated by incorporating a graphene oxide (GO) nanosheet into the selective coating layer made of polyether block amide (Pebax). In order to prevent the penetration of Pebax coating solution into the membrane substrate, a gutter layer of polydimethylsiloxane (PDMS) was formed between the substrate and Pebax layer. The impacts of GO loadings (0.0–1.0 wt%) on the Pebax layer properties and the membrane performances were then investigated. XPS data clearly showed the existence of GO in the membrane selective layer, and the higher the amount of GO incorporated the greater the sp2 hybridization state of carbon detected. In terms of coating layer morphology, increasing the GO amount only affected the membrane surface roughness without altering the entire coating layer thickness. Our findings indicated that the addition of 0.8 wt% GO into the Pebax coating layer could produce the best performing multilayer coated membrane, showing 56.1% and 20.9% enhancements in the CO₂/CH₄ and O₂/N₂ gas pair selectivities, respectively, in comparison to the membrane without GO incorporation. The improvement is due to the increased tortuous path in the selective layer, which created a higher resistance to the larger gas molecules (CH₄ and N₂) compared to the smaller gas molecules (CO₂ and O₂). The best performing membrane also demonstrated a lower degree of plasticization and a very stable performance over the entire 50-h operation, recording CO₂/CH₄ and O₂/N₂ gas pair selectivities of 52.57 (CO₂ permeance: 28.08 GPU) and 8.05 (O₂ permeance: 5.32 GPU), respectively.

Polysulfone Composite Membranes with Carbonaceous Structure. Synthesis and Applications

The present review deals with the latest progress in the field of polysulfone composite membranes with carbon nanotubes, carbon fiber and graphene from both perspectives-synthesis and applications. These two fillers, extensively used in the last few years due to their remarkable properties, induce a high value character to the composite materials. On the other hand, polysulfone is one the most used polymers for preparing polymeric membranes due to its high versatility in a wide range of solvents and also to the properties of this remarkable polymer. All types of synthesis method were presented and also a large number of applications from industrial to biomedical were presented and discussed.

Carbon nanostructures for advanced nanocomposite mixed matrix membranes: a comprehensive overview

The highly progressive membrane separation technology challenges conventional separation processes such as ion exchange, distillation, precipitation, solvent extraction, and adsorption. The integration of many desired properties such as low energy consumption, high removal efficiency, affordable costs, suitable selectivity, acceptable productivity, ease of scale-up, and being environmentally friendly have made the membranes capable of being replaced with other separation technologies. Combination of membrane technology and nanoscience has revolutionized the nano-engineered materials, e.g. nanocomposites applied in advanced membrane processes. Polymer composites containing carbon nanostructures are promising choices for membrane fabrication owing to their enhanced chemistry, morphology, electromagnetic properties, and physicochemical stability. Carbon nanostructures such as carbon nanotubes (CNTs), nano graphene oxides (NGOs), and fullerenes are among the most popular nanofillers that have been successfully applied in modification of polymer membranes. Literature review shows that there is no comprehensive overview reporting the modification of mixed matrix membranes (MMMs) using carbon nanofibers, nano-activated carbons, and carbon nanospheres. The present overview focuses on the applications of carbon nanostructures mainly CNTs and NGOs in the modification of MMMs and emphasizes on the application of CNTs and NGO particles.

Synthesis and gas permselectivity of CuBTC–GO–PVDF mixed matrix membranes

A CuBTC (copper(ii) benzene-1,3,5-tricarboxylate) metal organic framework (MOF) and graphene oxide (GO) nanosheets were introduced into a semi-crystalline PVDF to produce mixed matrix membranes (MMMs) to promote gas separation performance.

Strategies for Improving the Functionality of Zeolitic Imidazolate Frameworks: Tailoring Nanoarchitectures for Functional Applications

Zeolitic imidazolate frameworks (ZIFs), a subclass of metal-organic frameworks (MOFs) built with tetrahedral metal ions and imidazolates, offer permanent porosity and high thermal and chemical stabilities. While ZIFs possess some attractive physical and chemical properties, it remains important to enhance their functionality for practical application. Here, an overview of the extensive strategies which have been developed to improve the functionality of ZIFs is provided, including linker modifications, functional hybridization of ZIFs via the encapsulation of guest species (such as metal and metal oxide nanoparticles and biomolecules) into ZIFs, and hybridization with polymeric matrices to form mixed matrix membranes for industrial gas and liquid separations. Furthermore, the developed strategies for achieving size and shape control of ZIF nanocrystals are considered, which are important for optimizing the textural characteristics as well as the functional performance of ZIFs and their derived materials/hybrids. Moreover, the recent trends of using ZIFs as templates for the derivation of nanoporous hybrid materials, including carbon/metal, carbon/oxide, carbon/sulfide, and carbon/phosphide hybrids, are discussed. Finally, some perspectives on the potential future research directions and applications for ZIFs and ZIF-derived materials are offered.