Development of low-cost process for pore generation in cellulose acetate by utilizing calcium salts

Derivation of porous cellulose propionate using hydrated hydroxyl groups and hydraulic pressure

This study aimed to enhance the thermal stability of microporous separators by introducing cellulose propionate (CP) as an innovative polymer matrix material, supplemented with glycerin as an additive. CP/glycerin composite membranes were created using hydraulic pressure techniques to reinforce essential separator properties. SEM analysis unveiled interconnected pores crucial for efficient ion transport, initiating water flux measurements at 5 bar. These measurements showcased improved mechanical strength, resulting in a porosity of 74.1 %. FT-IR spectroscopy illustrated CP-glycerin interactions, inducing plasticization and facilitating pore formation. Thermal Gravimetric Analysis (TGA) demonstrated superior thermal stability in CP/glycerin composite membranes compared to cellulose acetate (CA). Differential Scanning Calorimetry (DSC) revealed a slight reduction in thermal stability within a specific temperature range due to glycerin-induced plasticization effects. Nonetheless, the melting temperature (Tm) of CP/glycerin membranes increased to 188.4 °C, indicating heightened stability at elevated temperatures. Despite pressure-induced pore formation, CP/glycerin membranes exhibited enhanced thermal stability, suggesting reinforced molecular interactions. Overall, this study introduces a novel CP/glycerin composite membrane featuring improved thermal stability, enhanced strength, and controlled pore structures essential for efficient lithium-ion battery applications.

Formation of Nanochannels Using Polypropylene and Acetylcellulose for Stable Separators

In this study, a polymer separator with enhanced thermal stability is prepared to solve the problem of thermal durability of lithium-ion battery separators. This separator is manufactured by coating a solution of acetyl cellulose and glycerin on polypropylene. The added glycerin reacts with the acetyl cellulose chains, helping the chains become flexible, and promotes the formation of many pores in the acetyl cellulose. To improve the thermal stability of the separator, a mixed solution of acetyl cellulose and glycerin was coated twice on the PP membrane film. Water pressure is applied using a water treatment equipment to partially connect the pores of a small size in each layer and for the interaction between the PP and acetyl cellulose. SEM is used to observe the shape, size, and quantity of pores. TGA and FT-IR are used to observe the interactions. Average water flux data of the separators is 1.42 LMH and the decomposition temperature increases by about 60 °C compared to the neat acetyl cellulose. It is confirmed that there is an interaction with PP between the functional groups of acetyl cellulose.

Preparation of bio-based cellulose acetate/chitosan composite film with oxygen and water resistant properties

Plastic pollution has inspired the preparation of environmentally friendly bio-based plastics that can replace petroleum-based plastics. Herein, a composite film with oxygen and water resistant properties was prepared by a fluidized bed method, employing bio-based cellulose acetate (CA) as raw material, glycerol as a plasticizer, and chitosan and silica as additives. The addition of 15% chitosan greatly reduced the oxygen transmission rate of the CA film by 83.5%, and increased the tensile stress and tensile strain of the composite membrane, reaching 26.5 MPa and 22.2%, respectively. The deposition of silica particles is able to compensate for the undesired increase in the hydrophilicity caused by the addition of chitosan, and tune the hydrophilic nature of the surface of the CA/CS films to the hydrophobic nature, which is desirable for water-resistant applications. The prepared composite film displays good oxygen and water resistant properties and can be used for food packaging and related applications.

Cellulose acetate containing CaO coated on polypropylene for enhanced thermal stability of separator

In this study, cellulose acetate (CA) and calcium oxide was used to manufacture an CA-CaO separator with high thermal stability and was then coated on polypropylene (PP). The high melting point of CaO and the complexation of CaO and carbonyl groups in CA increased the thermal stability of CA. Because PP is known to have a higher mechanical stability than CA, the CA-CaO separator was coated twice on the PP support, increasing the stability of the entire separator. Adhesion was imparted between the CA film and the PP film without a separate adhesive due to the swelling effect of the solvent and the water pressure treatment, and pores were even formed by the pressure. Water flux data showed that cellulose acetate containing CaO coated on polypropylene (CA-CaO on PP) obtained a relatively high flux value of 71.67 L m-2 h-1 (LMH) at a pressure of 8 bar. Through thermogravimetric analysis and Fourier transform infrared data, it was confirmed that the surfaces of two polymers were bonded and the stability was improved.