Photosensitive resins used in additive manufacturing for oral application in dentistry: A scoping review from lab to clinic

Valorization of crop by-products into bio-based dental materials: advancements and prospects

The objective of this review is to deepen understanding and emphasize scientific and technological progress in the transformation of crop by-products into bio-based dental materials. Amid heightened environmental sustainability consciousness, various sectors including dentistry have achieved novel advancements by utilizing bio-based materials from crop by-products for dental restorations. This paper provides a thorough review of the extraction, processing, and application of natural polymers, biopolymers, and bio-based mixtures at both the macroscopic and nanoscopic scales, with a focus on their contextualization within dental practices. The performance and efficacy of bio-resins, bio-sourced monomers, and biopolymers derived from these resources were scrutinized and compared with traditional petroleum-based counterparts. This study addresses the recycling and industrial valorization of bio-based dental materials, emphasizing their potential to foster a circular economy in dentistry.

Biocompatibility of 3D-printed vs. thermoformed and heat-cured intraoral appliances

Objectives

The development of additive manufacturing has the potential to revolutionize the fabrication of medical devices. This technology, also known as 3D printing, offers precise, cost-effective, and personalized approaches, which could be particularly beneficial in the production of intraoral appliances. Despite its promise, research on the biocompatibility of 3D-printed intraoral devices is still limited. Our study aims to address this gap.

Methods

We examined the cytotoxicity of materials processed via three techniques commonly used for the fabrication of different intraoral appliances: 3D printing (Dental LT Clear), thermoforming (Duran adjusted with Durasplint LC), and conventional heat-curing (Villacryl H Plus). We also investigated the impact of chemical or UVC disinfection on the biocompatibility of these materials. We assessed the biological effects induced in human gingival fibroblasts (HGFs) through both direct contact tests (MTT and LDH assays) and extract tests (PrestoBlue, DCF, and cell death type assays). Additionally, we observed changes in cellular morphology and migration rate under an inverted light microscope. The surface roughness of materials was evaluated using contact profilometry. Statistical analysis was conducted using two-way analysis of variance.

Results

Our findings suggest that all three fabrication techniques induced a slight cytotoxic effect in HGFs, as evidenced by both direct contact and extract tests. However, these materials could be considered nontoxic according to the ISO 10993-5:2009 norm, as the decrease in metabolic activity observed was always less than 30% compared to the untreated control.

Conclusion

This novel study confirms that 3D printing may be a safe alternative to conventional methods for fabricating intraoral appliances. However, further tests assessing the long-term intraoral usage are still needed.

Digital manufacturing techniques and the in vitro biocompatibility of acrylic-based occlusal device materials

OBJECTIVES

Material chemistry and workflow variables associated with the fabrication of dental devices may affect the biocompatibility of the dental devices. The purpose of this study was to compare digital and conventional workflow procedures in the manufacturing of acrylic-based occlusal devices by assessing the cytotoxic potential of leakage products.

METHODS

Specimens were manufactured by 3D printing (stereolithography and digital light processing), milling, and autopolymerization. Print specimens were also subjected to different post-curing methods. To assess biocompatibility, a human tongue epithelial cell line was exposed to material-based extracts. Cell viability was measured by MTT assay while Western blot assessed the expression level of selected cytoprotective proteins.

RESULTS

Extracts from the Splint 2.0 material printed with DLP technology and post-cured with the Asiga Flash showed the clearest loss of cell viability. The milled and autopolymerized materials also showed a significant reduction in cell viability. However, by storing the autopolymerized material in dH2O for 12 h, no significant viability loss was observed. Increased levels of cytoprotective proteins were seen in cells exposed to extracts from the print materials and the autopolymerized material. Similarly to the effect on viability loss, storing the autopolymerized material in dH2O for 12 h reduced this effect.

CONCLUSIONS/CLINICAL RELEVANCE

Based on the biocompatibility assessments, clinical outcomes of acrylic-based occlusal device materials may be affected by the choice of manufacturing technique and workflow procedures.

The flexural strength of 3D-printed provisional restorations fabricated with different resins: a systematic review and meta-analysis

BACKGROUND

Three-dimensional (3D) printing technology has revolutionized dentistry, particularly in fabricating provisional restorations. This systematic review and meta-analysis aimed to thoroughly evaluate the flexural strength of provisional restorations produced using 3D printing while considering the impact of different resin materials.

METHODS

A systematic search was conducted across major databases (ScienceDirect, PubMed, Web of Sciences, Google Scholar, and Scopus) to identify relevant studies published to date. The inclusion criteria included studies evaluating the flexural strength of 3D-printed provisional restorations using different resins. Data extraction and quality assessment were performed using the CONSORT scale, and a meta-analysis was conducted using RevMan 5.4 to pool results.

RESULTS

Of the 1914 initially identified research articles, only 13, published between January 2016 and November 2023, were included after screening. Notably, Digital Light Processing (DLP) has emerged as the predominant 3D printing technique, while stereolithography (SLA), Fused Deposition Modeling (FDM), and mono-liquid crystal displays (LCD) have also been recognized. Various printed resins have been utilized in different techniques, including acrylic, composite resins, and methacrylate oligomer-based materials. Regarding flexural strength, polymerization played a pivotal role for resins used in 3D or conventional/milled resins, revealing significant variations in the study. For instance, SLA-3D and DLP Acrylate photopolymers displayed distinct strengths, along with DLP bisacrylic, milled PMMA, and conventional PMMA. The subsequent meta-analysis indicated a significant difference in flexure strength, with a pooled Mean Difference (MD) of - 1.25 (95% CI - 16.98 - 14.47; P < 0.00001) and a high I2 value of 99%, highlighting substantial heterogeneity among the studies.

CONCLUSIONS

This study provides a comprehensive overview of the flexural strength of 3D-printed provisional restorations fabricated using different resins. However, further research is recommended to explore additional factors influencing flexural strength and refine the recommendations for enhancing the performance of 3D-printed provisional restorations in clinical applications.

Effect of various post-curing light intensities, times, and energy levels on the color of 3D-printed resin crowns

Background/purpose

Current 3D-printing technology has been widely used for creating dental resin restorations. This study aimed to evaluate the effect of light intensity, time, and energy post-curing on the surface color of 3D-printed resin crowns. However, the influences of post-curing parameters on the restoration after printing still need to be explored. Therefore, this project investigates the effect of post-cure conditions on resin color.

Materials and methods

Specimens from single-crown (SC) and pontic (PO) specimens underwent post-curing at various light intensities (105, 210, 420, 630, and 860 mW/cm2) for 5, 10, and 15 min. Specimens were observed at three predetermined points and measured using a commercial spectrophotometer that utilizes the CIE Lab∗ color space. Subsequently, samples were analyzed for color differences (ΔE).

Results

ΔE color differences in evaluated samples were influenced by the light intensity, time, and energy post-curing. SC samples showed a significant color difference (P < 0.05), with the lowest value at 5 min of 16 (860 mW/cm2), while 10 and 15 min had a difference of 4 (210 mW/cm2). PO samples exhibited a significant decrease in the color difference (P < 0.05) at 5 and 10 min of 16 (860 mW/cm2), and at 15 min of 12 (630 mW/cm2).

Conclusion

The results of this study indicate that exposing a resin crown to a high light intensity results in color stability and allows shorter post-curing times.