Development of tubular substrates, silica based membranes and membrane modules for hydrogen separation at high temperature

Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater

A high cost of high-purity materials is one of the major factors that limit the application of ceramic membranes. Consequently, the focus was shifted to using natural and abundant low-cost materials such as zeolite, clay, sand, etc. as alternatives to well-known pure metallic oxides, such as alumina, silica, zirconia and titania, which are usually used for ceramic membrane fabrication. As a contribution to this area, the development and characterization of new low-cost ultrafiltration (UF) membranes made from natural Tunisian kaolin are presented in this work. The asymmetric ceramic membranes were developed via layer-by-layer and slip-casting methods by direct coating on tubular supports previously prepared from sand and zeolite via the extrusion process. Referring to the results, it was found that the UF kaolin top layer is homogenous and exhibits good adhesion to different supports. In addition, the kaolin/sand and kaolin/zeolite membranes present an average pore diameter in the range of 4-17 nm and 28 nm, and water permeability of 491 L/h·m²·bar and 182 L/h·m²·bar, respectively. Both membranes were evaluated in their treatment of electroplating wastewater. This was done by removing oil and heavy metals using a homemade crossflow UF pilot plant operated at a temperature of 60 °C to reduce the viscosity of the effluent, and the transmembrane pressure (TMP) of 1 and 3 bar for kaolin/sand and kaolin/zeolite, respectively. Under these conditions, our membranes exhibit high permeability in the range of 306-336 L/h·m²·bar, an almost total oil and lead retention, a retention up to 96% for chemical oxygen demand (COD), 96% for copper and 94% for zinc. The overall data suggest that the developed kaolin membranes have the potential for remediation of oily industrial effluents contaminated by oil and heavy metals.

Natural and recycled materials for sustainable membrane modification: Recent trends and prospects

Despite water being critical for human survival, its uneven distribution, and exposure to countless sources of pollution make water shortages increasingly urgent. Membrane technology offers an efficient solution for alleviating the water shortage impact. The selectivity and permeability of membranes can be improved by incorporating additives of different nature and size scales. However, with the vast debate about the environmental and economic feasibility of the common nanoscale materials in water treatment applications, we can infer that there is a long way before the first industrial nanocomposite membrane is commercialized. This stumbling block has motivated the scientific community to search for alternative modification routes and/or materials with sustainable features. Herein, we present a pragmatic review merging the concept of sustainability, nanotechnology, and membrane technology through the application of natural additives (e.g., Clays, Arabic Gum, zeolite, lignin, Aquaporin), recycled additives (e.g., Biochar, fly ash), and recycled waste (e.g., Polyethylene Terephthalate, recycled polystyrene) for polymeric membrane synthesis and modification. Imparted features on polymeric membranes, induced by the presence of sustainable natural and waste-based materials, are scrutinized. In addition, the strategies harnessed to eliminate the hurdles associated with the application of these nano and micro size additives for composite membranes modification are elaborated. The expanding research efforts devoted recently to membrane sustainability and the prospects for these materials are discussed. The findings of the investigations reported in this work indicate that the application of natural and waste-based additives for composite membrane fabrication/modification is a nascent research area that deserves the attention of both research and industry.

Investigation of Duplex Brass Membranes with Metallography, Permeability and Treatments: Work-Hardening, Annealing and Quenching

This paper consists of the fabrication and investigation of metal membranes and the study of their behaviour and applications in gas separation processes. The scope is to produce and characterize the porous crystal structure of brass alloy (standardization: DIN 17660) membranes and measure their permeability with helium as a penetrant medium. Another part of this study is to alter the brass alloy’s structure throughout metallurgical treatments and investigate how the permeability is allied to the structure’s alteration. This work merges the knowledge and technology of inorganic porous materials science in metallurgy. The novelty of the current research resides in the process to alternate the brass alloy structure throughout metallurgical treatments and how it is allied to the permeability of the membrane, which is of interest to be investigated. The results of the research are analysed and compared conducting the final inferences. All metallurgical treatments resulted in low permeability values when compared to a non-treated specimen. Specifically, the drop in permeance ranged from 76 up to 99.56%. It is noted that consecutive treatments contributed to even further decreases.

Development of CVD Silica Membranes Having High Hydrogen Permeance and Steam Durability and a Membrane Reactor for a Water Gas Shift Reaction

Water gas shift reaction of carbon monoxide (CO) with membrane reactors should be a promising method for hydrogen mass-production because of its high CO conversion, high hydrogen purity and low carbon dioxide emission. For developing such membrane reactors, we need hydrogen permselective membranes with high hydrogen permeance with order of 10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ at 573 K and high steam durability. In this study, we have optimized the kind of substrates, precursors, vapor concentration, and chemical vapor deposition (CVD) time using the counter-diffusion CVD method for developing such membranes. The developed membrane prepared from hexamethyldisiloxane has a hydrogen permeance of 1.29 × 10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ at 573 K and high steam durability. We also conducted water gas shift reactions with membrane reactors installed the developed silica membranes. The results indicated that reactions proceed efficiently with the conversion around 95–97%, hydrogen purity around 94%, and hydrogen recovery around 60% at space velocity (SV) 7000.

Materials and Applications for Low-Cost Ceramic Membranes

In water treatment applications, the use of ceramic membranes is associated with numerous advantages relative to polymer-based filtration systems. High-temperature stability, fouling resistance, and low maintenance requirements contribute to lower lifecycle costs in such systems. However, the high production costs of most commercially available ceramic membranes, stemming from raw materials and processing, are uneconomical for such systems in most water treatment applications. For this reason, there is a growing demand for new ceramic membranes based on low-cost raw materials and processes. The use of unrefined mineral feedstocks, clays, cement, sands, and ash as the basis for the fabrication of ceramic membranes offers a promising pathway towards the obtainment of effective filtration systems that can be economically implemented in large volumes. The design of effective ceramic filtration membranes based on low-cost raw materials and energy-efficient processes requires a balance of pore structure, mass flow, and robustness, all of which are highly dependent on the composition of materials used, the inclusion of various pore-forming and binding additives, and the thermal treatments to which membranes are subjected. In this review, we present recent developments in materials and processes for the fabrication of low-cost membranes from unrefined raw materials, including clays, zeolites, apatite, waste products, including fly ash and rice husk ash, and cement. We examine multiple aspects of materials design and address the challenges relating to their further development.

Inorganic Membranes: Preparation and Application for Water Treatment and Desalination

Inorganic membrane science and technology is an attractive field of membrane separation technology, which has been dominated by polymer membranes. Recently, the inorganic membrane has been undergoing rapid development and innovation. Inorganic membranes have the advantage of resisting harsh chemical cleaning, high temperature and wear resistance, high chemical stability, long lifetime, and autoclavable. All of these outstanding properties made inorganic membranes good candidates to be used for water treatment and desalination applications. This paper is a state of the art review on the synthesis, development, and application of different inorganic membranes for water and wastewater treatment. The inorganic membranes reviewed in this paper include liquid membranes, dynamic membranes, various ceramic membranes, carbon based membranes, silica membranes, and zeolite membranes. A brief description of the different synthesis routes for the development of inorganic membranes for application in water industry is given and each synthesis rout is critically reviewed and compared. Thereafter, the recent studies on different application of inorganic membrane and their properties for water treatment and desalination in literature are critically summarized. It was reported that inorganic membranes despite their high synthesis cost, showed very promising results with high flux, full salt rejection, and very low or no fouling.

The challenges of solar hydrogen in chemical industry: how to provide, and how to apply?

Curbing anthropogenic CO₂ emissions is one of the most important issues in the 21st century in order to mitigate climate change. Although the installation of solar cells for energy supply is in progress and these are becoming popular as an efficient use of sunlight, they are mostly used by energy-related industrial sectors. In the common chemical industry, various fossil resources are used to emit a huge amount of CO₂. We believe that the chemical industry can make an effort to curb CO₂ emissions by changing its resources to more environmentally benign ones. Solar hydrogen (hydrogen obtained by catalytic water splitting under sunlight) is an ideal sustainable resource and can be utilized as a chemical resource via combination with CO₂. The 10 year program named “Artificial Photo Synthetic Chemical Process (ARPChem)” has been in progress under the support of the New Energy and Industrial Technology Development Organization (NEDO) in Japan since 2012. We introduce the strategy of ARPChem and the progress of the investigations including water splitting, hydrogen/oxygen separation, and olefin synthesis from solar hydrogen and CO₂. We also argue that a realistic strategy to actualize “ARPChem” technologies in the society would be their combination with better fossil resources such as lower alkanes from a Life Cycle Assessment (LCA) point of view.

Preparation and characterization of TiO2 and γ-Al2O3 composite membranes for the separation of oil-in-water emulsions

Hydrophilic TiO₂ and γ-Al₂O₃ membranes were prepared on ceramic support to reduce membrane fouling in treatment of synthetic oil-in-water emulsions.

Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

Coal fly ash industrial waste recycling for fabrication of mullite-whisker-structured porous ceramic membrane supports

SEM images of mullite membrane support (a) without addition, (b) with addition of AlF₃, (c) with addition of MoO₃ and (d) with addition of AlF₃ and MoO₃.