Development of eco-efficient micro-porous membranes via electrospinning and annealing of poly (lactic acid)

Efficient Production and Experimental Analysis of Bio-Based PLA-CA Composite Membranes via Electrospinning for Enhanced Mechanical Performance and Thermal Stability

Environmentally friendly biopolymer nanofibrous composite membranes with enhanced mechanical properties and thermal stability were fabricated via electrospinning with different compositions of polylactic acid (PLA) and cellulose acetate (CA). Firstly, PLA and CA composite membranes were prepared and optimized. Then, the optimized membranes were annealed at temperatures ranging from 80 °C to 140 °C, for annealing times between 30 and 90 min. The developed membranes were characterized by FE-SEM, XRD, FR-IT, TGA, DSC, tensile testing, water contact angle, and resistance to hydrostatic pressure. PLA 95-CA 5 was the optimum composite, with a tensile strength 9.3 MPa, an average fiber diameter of 432 nm, a water contact angle of 135.7°, and resistance to a hydrostatic pressure of 16.5 KPa. Annealing resulted in further improvements in different properties. The annealed membranes had thermally stable microporous structures, without shrinkage or deterioration in nanofiber structure, even at an annealing time of 90 min and an annealing temperature of 140 °C. By increasing either the annealing time or temperature, the crystallinity and rigidity of the nanofiber composite membranes were increased. The annealed membrane demonstrated a tensile strength of 12.3 MPa, a water contact angle of 139.2°, and resistance to a hydrostatic pressure of 36 KPa. Electrospinning of PLA-CA composite membranes with enhanced mechanical properties and thermal stability will pave the way for employing PLA-based membranes in various applications.

Three-Dimensional Imaging of Emulsion Separation through Liquid-Infused Membranes Using Confocal Laser Scanning Microscopy

The removal of emulsified oils from water has always been a challenge due to the kinetic stability resulting from the small droplet size and the presence of stabilizing agents. Membrane technology can treat such mixtures, but fouling of the membrane leads to dramatic reductions in the process capacity. Liquid-infused membranes (LIMs) can potentially resolve the issue of fouling. However, their low permeate flux compared with conventional hydrophilic membranes remains a limitation. To gain insight into the mechanism of transport, we use 3D images acquired by confocal laser scanning microscopy (CLSM) to reconstruct the sequence of events occurring during startup and operation of the LIM for removal of dispersed oil from oil-in-water emulsions. We find evidence for coalescence of oil droplets on the surface of and formation of oil channels within the LIM. Using image analysis, we find that the rate at which oil channels are formed within the membrane and the number of channels ultimately govern the permeate flux of oil through the LIMs. Oil concentration in the feed affects the rate of coalescence of oil on the surface of the LIM, which, in turn, affects the channel formation dynamics. The channel formation dynamics also depend on the viscosity of the infused liquid and the operating pressure. A higher affinity to the pore wall for infused liquid than permeating liquid is essential to antifouling behavior. Overall, this work offers insight into the selective permeation of a dispersed liquid phase through a LIM.

Enhancing Mechanical Properties and Flux of Nanofibre Membranes for Water Filtration

Nanofibres have gained attention for their highly porous structure, narrow pore size, and high specific surface area. One of the most efficient techniques for producing nanofibres is electrospinning. These fibres are used in various fields, including water filtration. Although they possess the ability to filter various components, the fibres generally have low mechanical strength, which can mitigate their performance over time. To address this, studies have focused on enhancing nanofibre membrane strength for water filtration. Previous analyses show that the mechanical properties of nanofibre mats can be improved through solvent vapour treatment, thermal treatment, and chemical crosslinking. These treatments promote interfibre bonding, leading to the improvement of mechanical strength. However, excessive treatment alters nanofibre behaviour. Excessive heat exposure reduces interfibre bonding, while too much solvent vapour decreases pore size and mechanical strength. Thus, a comprehensive understanding of these post-treatments is crucial. This review examines post-treatments aiming to increase the mechanical strength of nanofibre mats, discussing their advantages and disadvantages. Understanding these treatments is essential for optimising nanofibre membrane performance in water filtration and other applications.

Waste acrylonitrile butadiene styrene (ABS) incorporated with polyvinylpyrrolidone (PVP) for potential water filtration membrane

Acrylonitrile butadiene styrene (ABS) is one of the most common fused-filament feedstocks for 3D printing. The rapid growth of the 3D printing industry has resulted in huge demand for ABS filaments; however, it generates a large amount of waste. This study developed a novel method using waste ABS to fabricate electrospun nanofiber membranes (ENMs) for water filtration. Polyvinylpyrrolidone (PVP) was employed to modify the properties of waste ABS, and the effect of PVP addition in the range of 0-5 wt% was investigated. The results showed that adding PVP increased the viscosity and surface tension but decreased the conductivity of the precursor solution. After electrospinning, PVP could reduce the number of beads, increase the porosity and fiber diameter, and improve the wettability of the fabricated fibers. Moreover, the bilayer of ABS ENMs achieved a high flux value between 2951 and 48 041 L m-2 h-1 and a high rejection rate of 99%. Our study demonstrates a sustainable strategy to convert waste plastics to inexpensive materials for wastewater treatment membranes.

An Investigation of the Constructional Design Components Affecting the Mechanical Response and Cellular Activity of Electrospun Vascular Grafts

Cardiovascular disease is anticipated to remain the leading cause of death globally. Due to the current problems connected with using autologous arteries for bypass surgery, researchers are developing tissue-engineered vascular grafts (TEVGs). The major goal of vascular tissue engineering is to construct prostheses that closely resemble native blood vessels in terms of morphological, mechanical, and biological features so that these scaffolds can satisfy the functional requirements of the native tissue. In this setting, morphology and cellular investigation are usually prioritized, while mechanical qualities are generally addressed superficially. However, producing grafts with good mechanical properties similar to native vessels is crucial for enhancing the clinical performance of vascular grafts, exposing physiological forces, and preventing graft failure caused by intimal hyperplasia, thrombosis, aneurysm, blood leakage, and occlusion. The scaffold's design and composition play a significant role in determining its mechanical characteristics, including suturability, compliance, tensile strength, burst pressure, and blood permeability. Electrospun prostheses offer various models that can be customized to resemble the extracellular matrix. This review aims to provide a comprehensive and comparative review of recent studies on the mechanical properties of fibrous vascular grafts, emphasizing the influence of structural parameters on mechanical behavior. Additionally, this review provides an overview of permeability and cell growth in electrospun membranes for vascular grafts. This work intends to shed light on the design parameters required to maintain the mechanical stability of vascular grafts placed in the body to produce a temporary backbone and to be biodegraded when necessary, allowing an autologous vessel to take its place.

Functionalised electrospun membranes (TETA-PVC) for the removal of lead(ii) from water

Driven by the need for delivering sustainable water purification solutions for the removal of heavy metals from water, electrospun PVC membranes were functionalised with triethylenetetramine (TETA) and were used to remove lead(ii) ions selectively from water. The membranes were characterised and their adsorption behavior towards the removal of lead from water was investigated. The incorporation of TETA on the membrane's surface significantly improved the removal efficiency of lead(ii) up to 99.8% in 30 minutes and under ambient conditions, with the lowest concentration of 50 ppm. The adsorption mechanism was investigated and kinetic data showed a better correlation with the pseudo-second-order model. Similarly, the equilibrium data best fitted with the Langmuir adsorption isotherm model with a relatively high maximum adsorption capacity of 1250 mg g-1 for lead(ii) ions, larger than recently reported adsorption capacities for similar membranes. The functionalised membrane also showed high selectivity to lead(ii) in a mixed solution containing lead(ii), mercury(ii), cadmium(ii), arsenic(iii), copper(ii), and zinc(ii). The functionalised membrane was regenerated, where desorption of lead(ii) was achieved, under mildly acidic conditions. The removal efficiency of the regenerated membrane after six cycles of adsorption/desorption was maintained at a high level of 98%. The proposed design offers a simple yet effective, sustainable, and environmentally friendly solution for water treatment.

Superhydrophobic and Breathable Polyacrylonitrile/Silica/Perfluoroalkyl Ethyl Methacrylate Nanofiber Membranes Prepared by Solution Blow Spinning

Hydrophobic and breathable nanofiber membranes have attracted considerable attention owing to their applications in various fields. In this study, we fabricated superhydrophobic and breathable nanofiber membranes using solution blow spinning. We optimized the spinning process parameters by analyzing their effects on the structure and properties of the nanofiber membranes. And the nanofiber membranes achieved superhydrophobicity through hydrophobic modification treatment. The average fiber diameter and pore size of the obtained membrane were 0.51 and 13.65 μm, respectively. The membranes exhibited superhydrophobicity, breathability, and mechanical properties: water vapor transmission of 12.88 kg/m²/day, air permeability of 10.97 mm/s, water contact angle of 150.92°, maximum tensile stress of 5.36 MPa, and maximum elongation at break of 12.27%. Additionally, we studied the impact of heat treatment on the nanofiber membranes. The membranes prepared in this study can be applied to protective garments, outdoor clothing, antifouling materials, etc. Because of its relatively higher production efficiency, solution blow spinning is a prospective method for producing functional nanofibers.

Electrospun Biodegradable Poly(L-lactic acid) Nanofiber Membranes as Highly Porous Oil Sorbent Nanomaterials

Crude oil spills seriously harm the ocean environment and endanger the health of various animals and plants. In the present study, a totally biodegradable polymer, poly(L-lactic acid) (PLLA), was employed to fabricate highly porous oil absorbent nanofibrous materials by using a combination of electrospinning technique and subsequent acetone treatment. We systematically investigated how the electrospinning parameters affected formation of the porous structure of PLLA nanofibers and demonstrated that PLLA nanofibers with decreased and uniform diameter and improved porosity could be rapidly prepared by adjusting solution parameters and spinning parameters. We also demonstrated that the acetone treatment could obviously enhance the pore diameter and specific surface area of as-optimized electrospun PLLA nanofibers. The acetone treatment could also improve the hydrophobic property of as-treated PLLA nanofiber membranes. All these led to a significant increase in oil absorption performance. Through our research, it was found that the oil absorption of PLLA nanofiber membrane increased by more than double after being treated with acetone and the oil retention rate was also improved slightly.

Hydrophilicity and flux properties improvement of high performance polysulfone membranes via sulfonation and blending with Poly(lactic acid)

To achieve increased flow and reduce fouling, polymeric membranes can be functionalized with hydrophilic groups such as sulfone, amines, and others. This research has aimed at the sulfonation of Polysulfone (PSU) with various agents and at varying substitution degrees to change its hydrophobic character. PSU was also blended with Poly(lactic acid) (PLA), which is a more hydrophilic polymer. The phase inversion method was used to make PSU, PLA, sulfonated PSU, and PSU/PLA blend-based membranes. Sulfonation degrees of sulfonated PSU membranes were assessed using FT-IR, mechanical characteristics of membranes were determined, and thermal properties of membranes were clarified using DSC and TGA techniques. Hydrophilic natures and membrane alterations were investigated, as well as contact angle and water uptake measures. Among three distinct sulfonation agents (trimethylsilyl chlorosulfonate (TMSCS), sulfuric acid, and chlorosulfonic acid) employed to produce a 20% sulfonation degree of polysulfone, TMSCS was chosen as having the highest sulfonation efficiency (91.5%). With increasing sulfonation degree, a drop in molecular weight was seen in all sulfonated polysulfone samples. The mechanical strength values of polysulfone after sulfonation with TMSCS rose from 35.23 MPa to 63.35 MPa, while the contact angle value decreased from 85.58° to 71°. The contact angle value reduced from 85.58° to 64.68° while the mechanical strength of the PSU and PSU/PLA (50:50) blend increased from 35.23 MPa to 39.3 MPa. Membranes were also tested for pure water flux, hydrostability, and biostability. In terms of application requirements, it was determined that sulfonated PSU-based membranes manufactured with TMSCS with a 20% sulfonation degree and PSU/PLA blend-based membranes with a 50:50 (w:w) ratio have the optimum compositions with high flux quantities.

Poly(lactic acid)-Based Electrospun Fibrous Structures for Biomedical Applications

Poly(lactic acid)(PLA) is an aliphatic polyester that can be derived from natural and renewable resources. Owing to favorable features, such as biocompatibility, biodegradability, good thermal and mechanical performance, and processability, PLA has been considered as one of the most promising biopolymers for biomedical applications. Particularly, electrospun PLA nanofibers with distinguishing characteristics, such as similarity to the extracellular matrix, large specific surface area and high porosity with small pore size and tunable mechanical properties for diverse applications, have recently given rise to advanced spillovers in the medical area. A variety of PLA-based nanofibrous structures have been explored for biomedical purposes, such as wound dressing, drug delivery systems, and tissue engineering scaffolds. This review highlights the recent advances in electrospinning of PLA-based structures for biomedical applications. It also gives a comprehensive discussion about the promising approaches suggested for optimizing the electrospun PLA nanofibrous structures towards the design of specific medical devices with appropriate physical, mechanical and biological functions.

A review of recent progress in polymeric electrospun nanofiber membranes in addressing safe water global issues

With rapid advancement in water filtration materials, several efforts have been made to fabricate electrospun nanofiber membranes (ENMs). ENMs play a crucial role in different areas of water treatment due to their several advantageous properties such as high specific surface area, high interconnected porosity, controllable thickness, mechanical robustness, and wettability. In the broad field of water purification, ENMs have shown tremendous potential in terms of permeability, rejection, energy efficiency, resistance to fouling, reusability and mechanical robustness as compared to the traditional phase inversion membranes. Upon various chemical and physical modifications of ENMs, they have exhibited great potential for emerging applications in environment, energy and health sectors. This review firstly presents an overview of the limiting factors influencing the morphology of electrospun nanofibers. Secondly, it presents recent advancements in electrospinning processes, which helps to not only overcome drawbacks associated with the conventional electrospinning but also to produce nanofibers of different morphology and orientation with an increased rate of production. Thirdly, it presents a brief discussion about the recent progress of the ENMs for removal of various pollutants from aqueous system through major areas of membrane separation. Finally, this review concludes with the challenges and future directions in this vast and fast growing area.

Effects of Process Parameters on Structure and Properties of Melt-Blown Poly(Lactic Acid) Nonwovens for Skin Regeneration

Skin regeneration requires a three-dimensional (3D) scaffold for cell adhesion, growth and proliferation. A type of the scaffold offering a 3D structure is a nonwoven material produced via a melt-blown technique. Process parameters of this technique can be adapted to improve the cellular response. Polylactic acid (PLA) was used to produce a nonwoven scaffold by a melt-blown technique. The key process parameters, i.e., the head and air temperature, were changed in the range from 180–270 °C to obtain eight different materials (MB1–MB8). The relationships between the process parameters, morphology, porosity, thermal properties and the cellular response were explored in this study. The mean fiber diameters ranged from 3 to 120 µm. The average material roughness values were between 47 and 160 µm, whereas the pore diameters ranged from 5 to 400 µm. The calorimetry thermograms revealed a correlation between the temperature parameters and crystallization. The response of keratinocytes and macrophages exhibited a higher cell viability on thicker fibers. The cell-scaffold interaction was observed via SEM after 7 days. This result proved that the features of melt-blown nonwoven scaffolds depended on the processing parameters, such as head temperature and air temperature. Thanks to examinations, the most suitable scaffolds for skin tissue regeneration were selected.

A Review on Current Development of Membranes for Oil Removal from Wastewaters

The current situation with the problems associated with the removal of oil from wastewaters by membranes is being explored. Many types of membranes have been investigated—organic polymers, inorganic or ceramic species and hybrids of the two. Polymeric membranes can be designed to facilitate the passage of oil, but the more successful approach is with hydrophilic types that encourage the passage of water. Ceramic membranes have an advantage here as they are less often irreversibly fouled and give a higher recovery of oil, with a lower flux decline. Furthermore, they can be cleaned up by a simple heating procedure. More attention should be given to understanding the mechanism of fouling so that operating conditions can be optimised to further reduce fouling and further decrease the flux decline, as well as assisting in the design of antifouling membranes. Another obstacle to ceramic membrane use is the high cost of manufacture. Cheaper starting materials such as clays have been surveyed.

Fabrication of an Inverse Size-Selective Membrane Using an Electrospun Nanofiber Mat as a Template

Size-selective membranes have applications in water purification and other areas. Although many methods have been developed for the fabrication of nanoporous membranes, each method has its limitations. For example, thin films containing uniform nanochannels can be prepared from block copolymer precursors. However, block copolymers are expensive. The electrospinning of a polymer solution can yield long nanofibers that fold into mats and the diameters of these fibers can be tuned from nanometers to micrometers. Infusing another polymer into the voids between these fibers and subsequently removing the nanofiber template should yield an inverse porous membrane, complementary in pore structure to the original nanofiber mat membrane. In this paper, we report on the fabrication of these membranes. We discovered that the flux across such membranes increased by thermally annealing the nanofiber mats under pressure before the infusion of the second polymer and by etching the surfaces of the final membrane with plasma to expose the encapsulated nanochannels. We further discovered that the size of the pores formed at the junction of the fused nanofibers and, eventually, the nanotubes governed the size selectivity of the final membrane. The pore size at the junctions increased by increasing the thermal annealing temperature and, thus, the extent of fiber fusion. The developed methodology is general and should be useful for the fabrication of nanoporous membranes from different materials possessing pore diameters that are governed by the diameter of the templating nanofibers and the extent of their fusion.

Hierarchical Porous Poly(l-lactic acid) Nanofibrous Membrane for Ultrafine Particulate Aerosol Filtration

Ultrafine particulate aerosols less than 100 nm diffuse randomly in the air and are hazardous to the environment and human health. However, no technical standards or commercial products are available for filtering particle sizes under 100 nm yet. Here, we report the development of a porous poly(l-lactic acid) (PLLA) nanofibrous membrane filter with an ultra-high specific surface area via electrospinning and a post-treatment process. After PLLA fibres were electrospun and collected, they were treated by acetone to generate a blossoming porous structure throughout each individual fibre. Characterizations of morphology, crystallinity, and mechanical and thermal properties demonstrated that the porous structure can be attributed to the nonsolvent-induced spinodal phase separation during electrospinning and solvent-induced recrystallization during post treatment. The blossoming porous structure with high specific surface area contributed to excellent filtration efficiency (99.99%) for sodium chloride (NaCl) ultrafine aerosol particles (30-100 nm) with a low pressure drop (110-230 Pa). Notably, under 7.8 cm/s air flow rate, the membrane samples performed better for filtering smaller-sized aerosol particles than the larger ones when evaluated by the quality factor (0.07). Finally, this finding demonstrates that the electrospun membrane with a hierarchical pore structure and high specific surface area hold great potential in applications as air-filtering materials.

Advancement in electrospun nanofibrous membranes modification and their application in water treatment

Water, among the most valuable natural resources available on earth, is under serious threat as a result of undesirable human activities: for example, marine dumping, atmospheric deposition, domestic, industrial and agricultural practices. Optimizing current methodologies and developing new and effective techniques to remove contaminants from water is the current focus of interest, in order to renew the available water resources. Materials like nanoparticles, polymers, and simple organic compounds, inorganic clay materials in the form of thin film, membrane or powder have been employed for water treatment. Among these materials, membrane technology plays a vital role in removal of contaminants due to its easy handling and high efficiency. Though many materials are under investigation, nanofibers driven membrane are more valuable and reliable. Synthetic methodologies applied over the modification of membrane and its applications in water treatment have been reviewed in this article.