Membrane processes in biorefinery applications

Improved Protein Removal Performance of PES Hollow-Fiber Ultrafiltration Membrane with Sponge-like Structure

The research used polyethersulfone (PES) as a membrane material, polyvinylpyrrolidone (PVP) k30 and polyethylene glycol 400 (PEG 400) as water-soluble additives, and dimethylacetamide (DMAc) as a solvent to prepare hollow-fiber ultrafiltration membranes through a nonsolvent-induced phase separation (NIPS) process. The hydrophilic nature of PVP-k30 and PEG caused them to accumulate on the membrane surface during phase separation. The morphology, chemical composition, surface charge, and pore size of the PES membranes were evaluated by SEM, FTIR, zeta potential, and dextran filtration experiments. The paper also investigated how different spinning solution compositions affected membrane morphology and performance. The separation efficiency of membranes with four different morphologies was tested in single-protein and double-protein mixed solutions. The protein separation effectiveness of the membrane was studied through molecular weight cutoff, zeta potential, and static protein adsorption tests. In addition, the operating pressure and pH value were adjusted to improve ultrafiltration process conditions. The PES membrane with an intact sponge-like structure showed the highest separation factor of 11, making it a prime candidate membrane for the separation of bovine serum albumin (BSA) and lysozyme (LYS). The membrane had a minimal static protein adsorption capacity of 48 mg/cm2 and had excellent anti-fouling properties. When pH = 4, the BSA retention rate was 93% and the LYS retention rate was 23%. Furthermore, it exhibited excellent stability over a pH range of 1-13, confirming its suitability for protein separation applications.

Membrane Cascade Fractionation of Tomato Leaf Extracts-Towards Bio-Based Crop Protection

Promising initial results from the use of membrane-fractionated extracts of tomato leaf as crop protection agents have recently been reported. This paper provides additional evidence from larger scale experiments that identify an efficient pipeline for the separation of tomato leaf extracts to generate a fraction with significant defence elicitor activity. A UF tubular membrane 150 kDa, with an internal diameter of 5 mm, proved appropriate for initial extract clarification, whereas afterwards a UF 10 kDa and three NF membranes (200-800 Da) in sequence were evaluated for the subsequent fractionation of this tomato extract. The compositions of sugars, proteins and total biophenols were changed in these fractions with respect to the initial extract. The initial extract ratio of sugars: proteins: biophenols was 1:0.047:0.052, whereas for the retentate of the 800 Da NF membrane, which has the higher crop protection activity, this ratio was 1:0.06:0.1. In this regard, it appears that the main crop protection effect in this fraction was due to the sugars isolated. It was found that with the appropriate membrane cascade selection (UF 150 kDa, UF 10 kDa and NF 800 Da) it was possible to produce (easily and without the need of additional chemicals) a fraction that has significant activity as an elicitor of disease resistance in tomato, whereas the remaining fractions could be used for other purposes in a biorefinery. This is very promising for the wider application of the proposed approach for the relatively easy formulation of bio-based aqueous streams with bio-pesticide activities.

Biorefinery and sustainability for the production of biofuels and value-added products: A trends analysis based on network and patent analysis

Biorefineries are modern mechanisms used for producing value-added products and biofuels from different biomass sources. However, a crucial challenge is to achieve a sustainable model for their adequate implementation. Challenges related to technical efficiency and economic feasibility are two of the most relevant problems. Therefore, the present study sought to determine the current trends in basic research and technological development around biorefining and sustainability. We carried out a co-occurrence analysis and a patent analysis using data obtained from the Scopus and Lens databases to provide a general overview of the current state of this area of knowledge. The co-occurrence analysis intends to provide an overview of biorefining and sustainability based on terms associated with these two concepts as a starting point to determine the progress and existing challenges of the field. The results of the patent analysis consisted in identifying the main technological sectors, applicants, and territories where inventions associated with biorefining are registered. The analysis of the information showed that bioeconomy, techno-economic aspects, circular economy, technical issues associated with biomass production, and biofuels represent the focal point of basic research in a wide range of disciplines. Technology development is focused on fermentation, enzymes, and microorganisms, among other areas, which shows the validity of these traditional techniques in addressing the problems faced by the bioeconomy. This scenario shows that developed economies are the driving force behind this area of knowledge and that the PCT system is fundamental for the protection and commercialization of these inventions in places different from where they originated. Furthermore, the challenge lies in learning to work in alternative and complementary technological sectors, beyond microbiology and enzyme applications, in pursuit of the sector's technical and economic feasibility.

Modeling and assessment of the transfer effectiveness in integrated bioreactor with membrane separation

Integrating a reaction process with membrane separation allows for effective product removal, favorable shifting of the reaction equilibrium, overcoming eventual inhibitory or toxic effects of the products and has the advantage of being energy and space saving. It has found a range of applications in innovative biotechnologies, generating value-added products (exopolysaccharides, antioxidants, carboxylic acids) with high potential for separation/ concentration of thermosensitive bioactive compounds, preserving their biological activity and reducing the amount of solvents and the energy for solvent recovery. Evaluating the effectiveness of such integrated systems is based on fluid dynamics and mass transfer knowledge of flowing matter close to the membrane surface – shear deformation rates and shear stress at the membrane interface, mass transfer coefficients. A Computational Fluid Dynamics (CFD)-based approach for assessing the effectiveness of integrated stirred tank bioreactor with submerged membrane module is compiled. It is related to the hydrodynamic optimization of the selected reactor configuration in two-phase flow, as well as to the concentration profiles and analysis of the reactor conditions in terms of reaction kinetics and mass transfer.

Microporous polymer adsorptive membranes with high processing capacity for molecular separation

Trade-off between permeability and nanometer-level selectivity is an inherent shortcoming of membrane-based separation of molecules, while most highly porous materials with high adsorption capacity lack solution processability and stability for achieving adsorption-based molecule separation. We hereby report a hydrophilic amidoxime modified polymer of intrinsic microporosity (AOPIM-1) as a membrane adsorption material to selectively adsorb and separate small organic molecules from water with ultrahigh processing capacity. The membrane adsorption capacity for Rhodamine B reaches 26.114 g m⁻², 10–1000 times higher than previously reported adsorptive membranes. Meanwhile, the membrane achieves >99.9% removal of various nano-sized organic molecules with water flux 2 orders of magnitude higher than typical pressure-driven membranes of similar rejections. This work confirms the feasibility of microporous polymers for membrane adsorption with high capacity, and provides the possibility of adsorptive membranes for molecular separation.

Trade-off between permeability and nanometer-level selectivity is an inherent shortcoming of membrane-based separation of molecules. Here, the authors report a membrane adsorption material based on hydrophilic amidoxime modified polymer of intrinsic microporosity to selectively adsorb and separate small organic molecules from water with ultrahigh processing capacity

Desalination of Neutral Amino Acid Solutions in an Electromembrane System

This article’s main focus is to highlight significant aspects of amino acid solution demineralization. The main part of the amino acid production method requires the provision of downstream treatment solutions for the process of desalination. Electrodialysis (ED) and electrodeionization (EDI) are prospective technologies for such treatment. The article presents a brief review of the first studies and current research on electromembrane desalination of amino acid solutions as well as the analysis of some electrochemical features for the mineral salt–amino acid system (model solution) in an ED process based on the experimental results. The influence of various factors on the desalination of neutral amino acid-containing solutions and on target product losses in this process is estimated. The behavior of aliphatic (alanine) and aromatic (phenylalanine) amino acids in the electromembrane system is considered in mixed solutions with inorganic electrolytes. The influence of various mineral cations (Na⁺, K⁺ and NH₄⁺) and anions (NO₃⁻, SO₄²⁻, Cl⁻) on the features of the transport and current–voltage characteristics of ion-exchange membranes in the electrodialysis of phenylalanine- and alanine-containing solutions is considered. A comparative analysis of the desalination parameters of AA solutions in electrodialysis with the following pairs of heterogeneous MA-41/MK-40, MA-40/MK-40 and homogeneous AMT/CMT membranes is carried out. The minimum amount of amino acid loss along with rather high values of the degree of desalination are revealed in electrodialysis with polypropylene spacers in comparison with EDI, ED with a copolymer of styrene and divinylbenzene as spacer, as well as ED with a smooth deionization channel. At the same time, EDI is the most promising method to reach the highest desalination degree in the considered range of mineral salt content.

Removal of chloride from water and wastewater: Removal mechanisms and recent trends

Increased chloride concentration can cause salinization, which has become a serious and widespread environmental problem nowadays. This review aims at providing comprehensive and state-of-the-art knowledge and insights of technologies for chloride removal. Mechanisms for chloride removal mainly include chemical precipitation, adsorption, oxidation and membrane separation. In chemical precipitation, chloride removal by forming CuCl, AgCl, BiOCl and Friedel's salt. Adsorbents used in chloride removal mainly include ion exchangers, bimetal oxides and carbon-based electrodes. Oxidation for chloride removal contains ozone-based, electrochemical and sulfate radical-based oxidation. Membrane separation for chloride removal consists of diffusion dialysis, nanofiltration, reverse osmosis and electrodialysis. In this review, we specifically proposed the factors that affect chloride removal process and the corresponding strategies for improving removal efficiency. In the last section, the remaining challenges of method explorations and material developments were stated to provide guidelines for future development of chloride removal technologies.

Factors influencing pressure-driven membrane-assisted volatile fatty acids recovery and purification-A review

Volatile fatty acids (VFAs) are building block chemicals that can be produced through bioconversion of organic waste streams via anaerobic digestion as intermediate products. Purified VFAs are applicable in a wide range of industrial applications such as food, textiles, cosmetics, pharmaceuticals etc. production. The present review focuses on VFAs recovery methods and technologies such as adsorption, distillation, extraction, gas stripping, esterification and membrane based techniques etc., while presenting a discussion of their pros and cons. Moreover, a great attention has been given to the recovery of VFAs through membrane filtration as a promising sustainable clarification, fractionation and concentration approach. In this regard, a thorough overview of factors affecting membrane filtration performance for VFAs recovery has been presented. Filtration techniques such as nanofiltration and reverse osmosis have shown to be capable of recovering over 90% of VFAs content from organic effluent steams, proving the direct effect of membrane materials/surface chemistry, pore size and solution pH in recovery success level. Overall, this review presents a new insight into challenges and potentials of membrane filtration for VFAs recovery based on the effects of factors such as operational parameters, membrane properties and effluent characteristics.

Autotrophic Acetate Production under Hydrogenophilic and Bioelectrochemical Conditions with a Thermally Treated Mixed Culture

Bioelectrochemical systems are emerging technologies for the reduction in CO₂ in fuels and chemicals, in which anaerobic chemoautotrophic microorganisms such as methanogens and acetogens are typically used as biocatalysts. The anaerobic digestion digestate represents an abundant source of methanogens and acetogens microorganisms. In a mixed culture environment, methanogen’s inhibition is necessary to avoid acetate consumption by the presence of acetoclastic methanogens. In this study, a methanogenesis inhibition approach based on the thermal treatment of mixed cultures was adopted and evaluated in terms of acetate production under different tests consisting of hydrogenophilic and bioelectrochemical experiments. Batch experiments were carried out under hydrogenophilic and bioelectrochemical conditions, demonstrating the effectiveness of the thermal treatment and showing a 30 times higher acetate production with respect to the raw anaerobic digestate. Moreover, a continuous flow bioelectrochemical reactor equipped with an anion exchange membrane (AEM) successfully overcomes the methanogens reactivation, allowing for a continuous acetate production. The AEM membrane guaranteed the migration of the acetate from the biological compartment and its concentration in the abiotic chamber avoiding its consumption by acetoclastic methanogenesis. The system allowed an acetate concentration of 1745 ± 30 mg/L in the abiotic chamber, nearly five times the concentration measured in the cathodic chamber.

Efficient conversion of hemicellulose sugars from spent sulfite liquor into optically pure L-lactic acid by Enterococcus mundtii

Spent sulfite liquor (SSL), a waste stream from wood pulp production, has great potential as carbon source for future industrial fermentations. In the present study, SSL was separated into a hemicellulose derived sugar syrup (HDSS) and a lignosulfonic fraction by simulated moving bed chromatography. The recovery of SSL sugars in the HDSS was 89% and the fermentation inhibitors furfural, 5-hydroxymethylfurfural and acetic acid were removed by 98.7%, 60.5% and 75.5%, respectively. The obtained sugars have been converted to L-lactic acid, a building block for bioplastics, by fermentation with the lactic acid bacterium Enterococcus mundtii DSM4838. Batch fermentations on HDSS produced up to 56.3 g/L L-lactic acid. Simultaneous conversion of pentose and hexose sugars during fed-batch fermentation of wildtype E. mundtii led to 87.9 g/L optically pure (>99%) L-lactic acid, with maximum productivities of 3.25 g/L.h and yields approaching 1.00 g/g during feeding phase from HDSS as carbon source.

Transport Characteristics of CJMAED™ Homogeneous Anion Exchange Membranes in Sodium Chloride and Sodium Sulfate Solutions

The interplay between the ion exchange capacity, water content and concentration dependences of conductivity, diffusion permeability, and counterion transport numbers (counterion permselectivity) of CJMA-3, CJMA-6 and CJMA-7 (Hefei Chemjoy Polymer Materials Co. Ltd., China) anion-exchange membranes (AEMs) is analyzed using the application of the microheterogeneous model to experimental data. The structure-properties relationship for these membranes is examined when they are bathed by NaCl and Na2SO4 solutions. These results are compared with the characteristics of the well-studied homogenous Neosepta AMX (ASTOM Corporation, Japan) and heterogeneous AMH-PES (Mega a.s., Czech Republic) anion-exchange membranes. It is found that the CJMA-6 membrane has the highest counterion permselectivity (chlorides, sulfates) among the CJMAED series membranes, very close to that of the AMX membrane. The CJMA-3 membrane has the transport characteristics close to the AMH-PES membrane. The CJMA-7 membrane has the lowest exchange capacity and the highest volume fraction of the intergel spaces filled with an equilibrium electroneutral solution. These properties predetermine the lowest counterion transport number in CJMA-7 among other investigated AEMs, which nevertheless does not fall below 0.87 even in 1.0 eq L-1 solutions of NaCl or Na2SO4. One of the reasons for the decrease in the permselectivity of CJMAED membranes is the extended macropores, which are localized at the ion-exchange material/reinforcing cloth boundaries. In relatively concentrated solutions, the electric current prefers to pass through these well-conductive but nonselective macropores rather than the highly selective but low-conductive elements of the gel phase. It is shown that the counterion permselectivity of the CJMA-7 membrane can be significantly improved by coating its surface with a dense homogeneous ion-exchange film.

Facile Preparation of a Laponite/PVA Mixed Matrix Membrane for Efficient and Sustainable Pervaporative Dehydration of C1-C3 Alcohols

The exfoliation method was applied for the preparation of high-water selective mixed matrix membranes (MMMs), especially for the dehydration of C1-C3 alcohol-water solutions. Herein, a facile and easy method was employed to fabricate physically cross-linked Laponite nanosilicate clay-PVA MMMs without additional cross-linking by a one-step synthesis route for water dehydration from methanol, ethanol, and isopropanol aqueous solutions. The morphologies, chemical structures, thermal stabilities, and surface hydrophilicity of Laponite-PVA MMMs were investigated properly by different characterization techniques. The Laponite concentration has affected the fractional free volume of the membranes, as proven by positron annihilation lifetime spectroscopy analysis. The MMMs displayed both a significant improvement in the separation factor and remarkable enhancement in the permeation fluxes for the three alcohol systems. The influence of the operating temperature on the MMM performance was investigated for the methanol/water solution. The methanol permeability was 100-fold lower than that of the water, indicating that the membranes are more water selective. Particularly, the Laponite-PVA membrane with 5 mg/mL Laponite loading exhibits excellent separation efficiency for C1-C3 dehydration having water permeabilities higher than most other polymeric membranes from the other literature studies of 2.82, 2.08, and 1.56 mg m^-1 h^-1 kPa^-1 for methanol, ethanol, and isopropanol/water systems, respectively. This membrane development allows a more efficient and sustainable separation of aqueous alcoholic mixtures.

Pervaporative Dehydration of Methanol Using PVA/Nanoclay Mixed Matrix Membranes: Experiments and Modeling

Encouraged by the industrial problem of removing water from methanol solutions, a simple exfoliation method is applied to prepare polyvinyl alcohol (PVA)/laponite nanoclay mixed matrix membranes (MMMs). The membranes are used for the pervaporative dehydration of the methanol-water solution. The influence of the nanoclay content on the pervaporation performance is investigated. The results show that the PVA10 membrane containing 10 wt% Laponite loading exhibits excellent separation efficiency; therefore, all the experimental work is continued using the same membrane. Additionally, the effects of feed concentration and temperature on methanol dehydration performance are thoroughly investigated. The temperatures are ranging from 40–70 °C and the water feed concentrations from 1–15 wt% water. A maximum separation factor of 1120 can be observed at 40 °C and the feed water concentration of 1 wt%. Remarkably, two solution–diffusion models, the Rautenbach (Model I) and modified method by Valentínyi et al. (Model II), are used and compared to evaluate and describe the pervaporation performance of the mixed matrix membrane. Model II proves to be more appropriate for the modeling of pervaporative dehydration of methanol than Model I. This work demonstrates that PVA/nanoclay mixed matrix membranes prepared can efficiently remove water from methanol aqueous solution with pervaporation and the whole process can be accurately modeled with Model II.

Organic waste biorefineries: Looking towards implementation

The concept of biorefinery expands the possibilities to extract value from organic matter in form of either bespoke crops or organic waste. The viability of biorefinery schemes depends on the recovery of higher-value chemicals with potential for a wide distribution and an untapped marketability. The feasibility of biorefining organic waste is enhanced by the fact that the biorefinery will typically receive a waste management fee for accepting organic waste. The development and implementation of waste biorefinery concepts can open up a wide array of possibilities to shift waste management towards higher sustainability. However, barriers encompassing environmental, technical, economic, logistic, social and legislative aspects need to be overcome. For instance, waste biorefineries are likely to be complex systems due to the variability, heterogeneity and low purity of waste materials as opposed to dedicated biomasses. This article discusses the drivers that can make the biorefinery concept applicable to waste management and the possibilities for its development to full scale. Technological, strategic and market constraints affect the successful implementations of these systems. Fluctuations in waste characteristics, the level of contamination in the organic waste fraction, the proximity of the organic waste resource, the markets for the biorefinery products, the potential for integration with other industrial processes and disposal of final residues are all critical aspects requiring detailed analysis. Furthermore, interventions from policy makers are necessary to foster sustainable bio-based solutions for waste management.

High Enzymatic Recovery and Purification of Xylooligosaccharides from Empty Fruit Bunch via Nanofiltration

Xylooligosaccharides (XOS) are attracting an ever-increasing amount of interest for use as food prebiotics. In this study, we used efficient membrane separation technology to convert lignocellulosic materials into a renewable source of XOS. This study revealed a dual function of nanofiltration membranes by first achieving a high yield of xylobiose (a main component of XOS) from alkali-pretreated empty fruit bunch (EFB) hydrolysate, and then by achieving a high degree of separation for xylose as a monosaccharide product. Alkali pretreatment could increase the xylan content retention of raw EFB from 23.4% to 26.9%, which eventually contributed to higher yields of both xylobiose and xylose. Nanofiltration increased the total amount of XYN10Ks_480 endoxylanase produced from recombinant Streptomyces lividans 1326 without altering its specific activity. Concentrated XYN10Ks_480 endoxylanase was applied to the recovery of both xylobiose and xylose from alkali-pretreated EFB hydrolysate. Xylobiose and xylose yields reached 41.1% and 17.3%, respectively, and when unconcentrated XYN10Ks_480 endoxylanase was applied, those yields reached 35.1% and 8.3%, respectively. The last step in nanofiltration was to separate xylobiose over xylose, and 41.3 g.L−1 xylobiose (90.1% purity over xylose) was achieved. This nanofiltration method should shorten the processes used to obtain XOS as a high-value end product from lignocellulosic biomass.

Lignocellulosic Biomass Mild Alkaline Fractionation and Resulting Extract Purification Processes: Conditions, Yields, and Purities

Fractionation of lignocellulose is a fundamental step in the valorization of cellulose, hemicelluloses, and lignin to produce various sustainable fuels, materials and chemicals. Strong alkaline fractionation is one of the most applied processes since the paper industry has been using it for more than a century, and the mineral acid fractionation process is currently the most applied for the production of cellulosic ethanol. However, in the last decade, mild alkaline fractionation has been becoming increasingly widespread in the frame of cellulosic ethanol biorefineries. It leads to the solubilization of hemicelluloses and lignin at various extent depending on the conditions of the extraction, whereas the cellulose remains insoluble. Some studies showed that the cellulose saccharification and fermentation into ethanol gave higher yields than the mineral acid fractionation process. Besides, contrary to the acid fractionation process, the mild alkaline fractionation process does not hydrolyze the sugar polymers, which can be of interest for different applications. Lignocellulosic mild alkaline extracts contain hemicelluloses, lignin oligomers, phenolic monomers, acetic acid, and inorganic salts. In order to optimize the economic efficiency of the biorefineries using a mild alkaline fractionation process, the purification of the alkaline extract to valorize its different components is of major importance. This review details the conditions used for the mild alkaline fractionation process and the purification techniques that have been carried out on the obtained hydrolysates, with a focus on the yields and purities of the different compounds.

Comparison of Supported Ionic Liquid Membranes and Polymeric Ultrafiltration and Nanofiltration Membranes for Separation of Lignin and Monosaccharides

Lignin is one of the three main components of lignocellulosic biomass and must be considered a raw material with attractive applications from an economic and ecological point of view. Therefore, biorefineries must have in mind the most adequate processing to obtain high-quality lignin and the separation tasks that play a key role to improve the purity of the lignin. Separation techniques based on membranes are a promising way to achieve these requirements. In this work, the separation performance of the SILM (Supported Ionic Liquid Membrane) formed with [BMIM][DBP] as IL (Ionic Liquid) and PTFE as membrane support was compared to a nanofiltration (NF) membrane (NP010 by Microdyn-Nadir) and two ultrafiltration (UF) membranes (UF5 and UF10 by Trisep). The SILM showed selective transport of Kraft lignin, lignosulphonate, xylose, and glucose in aqueous solutions. Although it was stable under different conditions and its performance was improved by the integration of agitation, it was not competitive when compared to NF and UF membranes, although the latter ones suffered fouling. The NF membrane was the best alternative for the separation of lignosulphonates from monosaccharides (separation factors around 75 while SILM attained only values lower than 3), while the UF5 membrane should be selected to separate Kraft lignin and monosaccharides (separation factors around 100 while SILM attained only values below 3).

Treatment and resource recovery options for first and second generation bioethanol spentwash - A review

A decline in the availability of fossil fuel resources coupled with deleterious environmental concerns has prompted further research into biofuels. Conventional bioethanol production via a first-generation approach may soon become superseded through integration with lignocellulosic feedstocks. However, the underlying concerns pertaining to the disposal of high-strength liquid waste (i.e. spentwash) remain both unchanged and constitute a substantial cost to bioethanol manufacturers. Therefore this review details current efforts in the literature to elucidate various approaches for spentwash treatment and investigate the potential for resource recovery. Insight into the composition of distillery wastewater is given in the lead-up to a thorough discussion encompassing the origin, transformation and characterisation of the highly problematic melanoidin compounds entrained within this effluent. Close examination of advanced organic characterisation methods used by researches yields further insight into the nature of spentwash dissolved organic matter (DOM). Employment of both biological and physio-chemical treatment schemes to alleviate the environmental footprint of such high-strength wastewater are also reviewed. Opportunities to dramatically improve the economic viability of biofuel production by exploiting the potential for resource recovery in the form of energy, organic/inorganic constituents and effluent reuse are discussed. Overall, the review culminates by highlighting recommendations for future work to accelerate the onset of an environmentally benign bio-refinery.

Biorefinery of Dunaliella salina: Sustainable recovery of carotenoids, polar lipids and glycerol

Dunaliella salina is well-known for its high content in carotenoids and glycerol. Nevertheless, Dunaliella salina has also a high content in lipids, including polar lipids, which are suitable for nutraceutical/cosmeceutical applications. This work proposes a sustainable process to maximise the potential of Dunaliella salina for the production of distinct fractions of carotenoids, glycerol, polar lipids and proteins, which may contribute to improve the revenues of the microalgae industry. In this work, extraction with non-hazardous solvents and organic solvent nanofiltration are integrated, in order to obtain added-value products and glycerol. Also, aiming to separate carotenoids from glycerides, a saponification process is proposed. High overall recoveries were obtained for carotenoids (85%), glycerol (86%), polar lipids (94%) and proteins (95%). In order to evaluate the profitability of the proposed biorefinery, an economic assessment was accomplished. Both CAPEX and OPEX (Capital and Operating expenditure) were calculated, likewise the Return of Investment (ROI).

Bio-processing of algal bio-refinery: a review on current advances and future perspectives

Microalgae biomass contains various useful bio-active components. Microalgae derived biodiesel has been researched for almost two decades. However, sole biodiesel extraction from microalgae is time-consuming and is not economically feasible due to competitive fossil fuel prices. Microalgae also contains proteins and carbohydrates in abundance. Microalgae are likewise utilized to extract high-value products such as pigments, anti-oxidants and long-chain polyunsaturated fatty acids which are useful in cosmetic, pharmaceutical and nutraceutical industry. These compounds can be extracted simultaneously or sequentially after biodiesel extraction to reduce the total expenditure involved in the process. This approach of bio-refinery is necessary to promote microalgae in the commercial market. Researchers have been keen on utilizing the bio-refinery approach to exploit the valuable components encased by microalgae. Apart from all the beneficial components housed by microalgae, they also help in reducing the anthropogenic CO2 levels of the atmosphere while utilizing saline or wastewater. These benefits enable microalgae as a potential source for bio-refinery approach. Although life-cycle analysis and economic assessment do not favor the use of microalgae biomass feedstock to produce biofuel and co-products with the existing techniques, this review still aims to highlight the beneficial components of microalgae and their importance to humans. In addition, this article also focuses on current and future aspects of improving the feasibility of bio-processing for microalgae bio-refinery.

Bioethanol production in vacuum membrane distillation bioreactor by permeate fractional condensation and mechanical vapor compression with polytetrafluoroethylene (PTFE) membrane

A vacuum membrane distillation bioreactor (VMDBR) by permeate fractional condensation and mechanical vapor compression with PTFE membrane was developed for bioethanol production. Cell concentration of 11.5 g/L, glucose consumption rate of 5.2 g/L/h and ethanol productivity of 2.3 g/L/h could be obtained with fermentation continues lasting for 140 h. Membrane flux of over 10 kg/m²/h could be obtained for model solution separation. Higher temperature and flow rate could promote membrane separation. Membrane flux could be reduced to about 2000 g/m²/h with fermentation proceeding owing to the deposited cell on membrane surface. The membrane separation performance could be resumed by water rinse. High ethanol concentration of 421 g/L could be obtained by permeate fractional condensation with the process separation factor increased to 19.2. Energy of only 14 MJ/kg was required in VMDBR and the energy consumption would be reduced further if the compressed vapor could be used to heat the feed.