Fabrication and characterization of fabric-reinforced pressure retarded osmosis membranes for osmotic power harvesting

Recent advances in innovative osmotic membranes for resource enrichment and energy production in wastewater treatment

Wastewater is a valuable resource that we can no longer afford to overlook. By recovering the nutrients and metals it contains and generating renewable energy, we can not only meet the rising demands for natural resources but also create a more sustainable and resilient future. Forward osmosis (FO) membranes are one of the most intriguing resource recovery process technologies because of their high organic retention, economical energy usage, and straightforward operation. However, the widespread adoption of FO membranes on a full-scale basis is hindered by several issues with previous membrane products. These include limited selectivity to different types of ions, insufficient water flux, and high susceptibility to membrane fouling during extended periods of operation. Hence, it is essential to either invent new FO membranes or modify the existing ones. The objective of this work is to provide a comprehensive and organized review of up-to-date advancements in the development of innovative osmotic membrane (IOM) materials for resource recovery (RR) and energy production (EP). The paper covers several aspects, including the limitations of current osmotic membrane technologies, a review of new membranes specifically designed for effective RR/EP, their applications in various industrial fields, integrated IOM systems, recent improvements in IOM fabrication processes using artificial intelligence, and a discussion of the challenges and prospects of the potential research. In general, recently developed IOMs have proven to be highly efficient in recovering organics (>99 %), nutrients (>86 %), and precious metals (>90 %). These new membranes have also demonstrated an ability to effectively harvest osmotic energy (with power output ranging from 6 to 38 W/m2) by applied pressure in the range of 8 to 30 bar. These findings suggest that IOMs is promised for efficient resource recovery and renewable energy production.

Altering substrate properties of thin film nanocomposite membrane by Al2O3 nanoparticles for engineered osmosis process

The scarcity of energy and water resources is a major challenge for humanity in the twenty-first century. Engineered osmosis (EO) technologies are extensively researched as a means of producing sustainable water and energy. This study focuses on the modification of substrate properties of thin film nanocomposite (TFN) membrane using aluminium oxide (Al2O3) nanoparticles and further evaluates the performance of resultant membranes for EO process. Different Al2O3 loading ranging from zero to 0.10 wt% was incorporated into the substrate and the results showed that the hydrophilicity of substrate was increased with contact angle reduced from 74.81° to 66.17° upon the Al2O3 incorporation. Furthermore, the addition of Al2O3 resulted in the formation of larger porous structure on the bottom part of substrate which reduced water transport resistance. Using the substrate modified by 0.02 wt% Al2O3, we could produce the TFN membrane that exhibited the highest water permeability (1.32 L/m2.h.bar, DI water as a feed solution at 15 bar), decent salt rejection (96.89%), low structural parameter (532.44 μm) and relatively good pressure withstandability (>25 bar).

Harvesting Blue Energy Based on Salinity and Temperature Gradient: Challenges, Solutions, and Opportunities

Greenhouse gas emissions associated with power generation from fossil fuel combustion account for 25% of global emissions and, thus, contribute greatly to climate change. Renewable energy sources, like wind and solar, have reached a mature stage, with costs aligning with those of fossil fuel-derived power but suffer from the challenge of intermittency due to the variability of wind and sunlight. This study aims to explore the viability of salinity gradient power, or "blue energy", as a clean, renewable source of uninterrupted, base-load power generation. Harnessing the salinity gradient energy from river estuaries worldwide could meet a substantial portion of the global electricity demand (approximately 7%). Pressure retarded osmosis (PRO) and reverse electrodialysis (RED) are more prominent technologies for blue energy harvesting, whereas thermo-osmotic energy conversion (TOEC) is emerging with new promise. This review scrutinizes the obstacles encountered in developing osmotic power generation using membrane-based methods and presents potential solutions to overcome challenges in practical applications. While certain strategies have shown promise in addressing some of these obstacles, further research is still required to enhance the energy efficiency and feasibility of membrane-based processes, enabling their large-scale implementation in osmotic energy harvesting.

Fluidics for energy harvesting: from nano to milli scales

A large amount of untapped energy sources surrounds us. In this review, we summarize recent works of water-based energy harvesting systems with operation scales ranging from miniature systems to large scale attempts. We focus particularly on the triboelectric energy, which is produced when a liquid and a solid come into contact, and on the osmotic energy, which is released when salt water and fresh water are mixed. For both techniques we display the state of the art understanding (including electrical charge separation, electro-osmotic currents and induced currents) and the developed devices. A critical discussion of present works confirms the significant progress of these water-based energy harvesting systems in all scales. However, further efforts in efficiency and performance amelioration are expected for these technologies to accelerate the industrialization and commercialization procedure.

Development and Industrial-Scale Fabrication of Next-Generation Low-Energy Membranes for Desalination

Spiral-wound modules have been the most common configuration of packing flat-sheet membranes since the early development of polyamide (PA) membranes for water treatment applications. Conventional spiral-wound modules (SWMs) for desalination applications typically consist of several leaf sets, with each leaf set comprising feed spacers, membranes, and a permeate carrier (PC) wrapped around a permeate-collecting tube. The membrane area that can be packed into a given module diameter is limited by the overall leaf set thickness, restricting module productivity for a given membrane permeability. We describe here a novel industrial-scale method for successfully coating the polysulfone (PSf) ultrafiltration (UF) support layer directly onto a permeate carrier, instead of conventional non-woven fabric, as a precursor to the polyamide TFC coating, resulting in twofold benefits: (a) drastically simplifying the membrane fabrication process by eliminating the use of non-woven fabric and (b) increasing the throughput of each membrane module by facilitating the packing of a larger membrane area in a standard module housing. By combining the permeate carrier and membrane into a single sheet, the need for the non-woven support layer was eliminated, leading to a significantly reduced leaf set thickness, enabling a much larger membrane area to be packed in a given volume, leading to lower energy consumption per cubic meter of produced water. Molecular-weight cutoff (MWCO) values in the range of 36–96 kDa were found to be dependent on PC thickness and material. Nevertheless, the reinforced membranes were successfully fabricated with a ~9% reduction in membrane leaf thickness compared to a conventional membrane. Preliminary trials of coating a thin-film composite PA layer resulted in defect-free reverse osmosis (RO) membranes with a salt rejection of 94% and a flux of 40 L m⁻² h⁻¹ when tested against a 2000 mg/L NaCl feed solution at an operating pressure of 15 bar. Results from the testing of the 1812 and 2514 elements validated the novel concept and paved the way for further improvements towards full-scale RO membranes with the potential to be the next low-energy workhorse of the water industry.

Modification of Thin Film Composite Pressure Retarded Osmosis Membrane by Polyethylene Glycol with Different Molecular Weights

An investigation of the effect of the molecular weight of polyethylene glycol (PEG) on thin-film composite (TFC) flat sheet polysulfone membrane performance was conducted systematically, for application in forward osmosis (FO) and pressure retarded osmosis (PRO). The TFC flat sheet PSf-modified membranes were prepared via a non-solvent phase-separation technique by introducing PEGs of different molecular weights into the dope solution. The TFC flat sheet PSf-PEG membranes were characterized by SEM, FTIR and AFM. The PSf membrane modified with PEG 600 was found to have the optimum composition. Under FO mode, this modified membrane had a water permeability of 12.30 Lm-2h-1 and a power density of 2.22 Wm-2, under a pressure of 8 bar in PRO mode, using 1 M NaCl and deionized water as the draw and feed solutions, respectively. The high water permeability and good mechanical stability of the modified TFC flat sheet PSF-PEG membrane in this study suggests that this membrane has great potential in future osmotically powered generation systems.

Ultra-strong polymeric hollow fiber membranes for saline dewatering and desalination

Osmotically assisted reverse osmosis (OARO) has become an emerging membrane technology to tackle the limitations of a reverse osmosis (RO) process for water desalination. A strong membrane that can withstand a high hydraulic pressure is crucial for the OARO process. Here, we develop ultra-strong polymeric thin film composite (TFC) hollow fiber membranes with exceptionally high hydraulic burst pressures of up to 110 bar, while maintaining high pure water permeance of around 3 litre/(m² h bar) and a NaCl rejection of about 98%. The ultra-strong TFC hollow fiber membranes are achieved mainly by tuning the concentration of the host polymer in spinning dopes and engineering the fiber dimension and morphology. The optimal TFC membranes display promising water permeance under the OR and OARO operation modes. This work may shed new light on the fabrication of ultra-strong TFC hollow fiber membranes for water treatments and desalination.

Osmotically assisted reverse osmosis can overcome limitations of the reverse osmosis process but a strong membrane which can withstand a high hydraulic pressure is crucial. Here, the authors develop strong polymer thin film composite hollow fiber membranes with exceptionally high hydraulic burst pressures of up to 110 bar, while maintaining high water permeance and salt rejection.

Recent development of pressure retarded osmosis membranes for water and energy sustainability: A critical review

With the goal of zero-liquid discharge and green energy harvest, extraction of abundant green energy from saline water via pressure retarded osmosis (PRO) technology is a promising but challenging issue for water treatment technologies to achieve water and energy sustainability. Development of high performance PRO membranes has received increased concerns yet still under controversy in practical applications. In this review, a comprehensive and up-to-date discussion of some key historical developments is first introduced covering the major advances of PRO engineering applications and novel membranes especially made in recent years. Then the critical performance indicators of PRO membranes including water flux and power density are briefly discussed. Subsequently, sufficient discussion on four performance limiting factors in PRO membrane and process is presented including concentration polarization, reverse solute diffusion, membrane fouling and mechanical stability. To fully address these issues, an updated insight is provided into recent major progresses on advanced fabrication and modification techniques of novel PRO membranes featuring enhanced performance with different configurations and materials, which are also reviewed in detail based on the viewpoint of design rationales. Afterwards, antifouling strategies and engineering applications are critically introduced. Finally, conclusions and future perspective of PRO membrane for practical operation are briefly discussed.

Mimicking "J-Shaped" and Anisotropic Stress-Strain Behavior of Human and Porcine Aorta by Fabric-Reinforced Elastomer Composites

An ex vivo heart perfusion device preserves the donor heart in a warm beating state during transfer between extraction and implantation surgeries. One of the current challenges includes the use of rigid and noncompliant plastic tubes, which causes injuries to the heart at the junction between the tissue and the tube. The compliant and rapidly strain-stiffening mechanical property that generates a "J-shaped" stress-strain behavior is necessary for producing the Windkessel effect, which ensures continuous flow of blood through the aorta. In this study, we mimic the J-shaped and anisotropic stress-strain behavior of human aorta in synthetic elastomers to replace the problematic noncompliant plastic tube. First, we assess the mechanical properties of human (n = 1) and porcine aorta (n = 14) to quantify the nonlinear and anisotropic behavior under uniaxial tensile stress from five different regions of the aorta. Second, fabric-reinforced elastomer composites were prepared by reinforcing silicone elastomers with embedded fabrics in a trilayer geometry. The knitted structures of the fabric provide strain-stiffening as well as anisotropic mechanical properties of the resulting composite in a deterministic manner. By optimizing the combination between different elastomers and fabrics, the resulting composites matched the J-shaped and anisotropic stress-strain behavior of natural human and porcine aorta. Finally, improved analytical constitutive models based on Gent's and Mooney-Rivlin's constitutive model (to describe the elastomer matrix) combined with Holzapfel-Gasser-Ogden's model (to represent the stiffer fabrics) were developed to describe the J-shaped behavior of the natural aortas and the fabric-reinforced composites. We anticipate that the suggested fabric-reinforced silicone elastomer composite design concept can be used to develop complex soft biomaterials, as well as in emerging engineering fields such as soft robotics and microfluidics, where the Windkessel effect can be useful in regulating the flow of fluids.

Looking Beyond Energy Efficiency: An Applied Review of Water Desalination Technologies and an Introduction to Capillary-Driven Desalination

Most notable emerging water desalination technologies and related publications, as examined by the authors, investigate opportunities to increase energy efficiency of the process. In this paper, the authors reason that improving energy efficiency is only one route to produce more cost-effective potable water with fewer emissions. In fact, the grade of energy that is used to desalinate water plays an equally important role in its economic viability and overall emission reduction. This paper provides a critical review of desalination strategies with emphasis on means of using low-grade energy rather than solely focusing on reaching the thermodynamic energy limit. Herein, it is argued that large-scale commercial desalination technologies have by-and-large reached their engineering potential. They are now mostly limited by the fundamental process design rather than process optimization, which has very limited room for improvement without foundational change to the process itself. The conventional approach toward more energy efficient water desalination is to shift from thermal technologies to reverse osmosis (RO). However, RO suffers from three fundamental issues: (1) it is very sensitive to high-salinity water, (2) it is not suitable for zero liquid discharge and is therefore environmentally challenging, and (3) it is not compatible with low-grade energy. From extensive research and review of existing commercial and lab-scale technologies, the authors propose that a fundamental shift is needed to make water desalination more affordable and economical. Future directions may include novel ideas such as taking advantage of energy localization, surficial/interfacial evaporation, and capillary action. Here, some emerging technologies are discussed along with the viability of incorporating low-grade energy and its economic consequences. Finally, a new process is discussed and characterized for water desalination driven by capillary action. The latter has great significance for using low-grade energy and its substantial potential to generate salinity/blue energy.

"Breakthrough" osmosis and unusually high power densities in Pressure-Retarded Osmosis in non-ideally semi-permeable supported membranes

Osmosis is the movement of solvent across a membrane induced by a solute-concentration gradient. It is very important for cell biology. Recently, it has started finding technological applications in the emerging processes of Forward Osmosis and Pressure-Retarded Osmosis. They use ultrathin and dense membranes supported mechanically by much thicker porous layers. Until now, these processes have been modelled by assuming the membrane to be ideally-semipermeable. We show theoretically that allowing for even minor deviations from ideal semipermeability to solvent can give rise to a previously overlooked mode of “breakthrough” osmosis. Here the rate of osmosis is very large (compared to the conventional mode) and practically unaffected by the so-called Internal Concentration Polarization. In Pressure-Retarded Osmosis, the power densities can easily exceed the conventional mode by one order of magnitude. Much more robust support layers can be used, which is an important technical advantage (reduced membrane damage) in Pressure-Retarded Osmosis.

Effects of spacer orientations on the cake formation during membrane fouling: Quantitative analysis based on 3D OCT imaging

Spacer design plays an important role in improving the performance of membrane processes for water/wastewater treatment. This work focused on a fundamental issue of spacer design, i.e., investigating the effects of spacer orientations on the fouling behavior during a membrane process. A series of fouling experiments with different spacer orientation were carried out to in situ characterize the formation of a cake layer in a spacer unit cell via 3D optical coherence tomography (OCT) imaging. The cake layers formed at different times were digitalized for quantitatively analyzing the variation in the cake morphology as a function of time. In particular, the local deposition rates were evaluated to determine the active regions where the instantaneous changes in deposit thickness were significant. The characterization results indicate that varying the spacer orientation could substantially change the evolution of membrane fouling by particulate foulants and thereby result in a cake layer with various morphologies; the competition between growth and erosion at different locations would instantaneously respond to the micro-hydrodynamic environment that might change with time. This work confirms that the OCT-based characterization method is a powerful tool for exploring novel spacer design.