Enhanced butanol selectivity of pervaporation membrane with fluorinated monolayer on polydimethylsiloxane surface

A High-Quality Mixed Matrix Membrane with Nanosheets Assembled and Uniformly Dispersed Fillers for Ethanol Recovery

A high-quality filler within mixed matrix membranes, coupled with uniform dispersity, endows a high-efficiency transfer pathway for the significant improvement on separation performance. In this work, a zeolite-typed MCM-22 filler is reported that is doped into polydimethylsiloxane (PDMS) matrix by ultrafast photo-curing technique. The unique structure of nanosheets assembly layer by layer endows the continuous transfer channels towards penetrate molecules because of the inter-connective nanosheets within PDMS matrix. Furthermore, an ultrafast freezing effect produced by fast photo-curing is used to overcome the key issue, namely filler aggregation, and further eliminates defects. When pervaporative separating a 5 wt% ethanol aqueous solution, the resulting MCM-22/PDMS membrane exhibits an excellent membrane flux of 1486 g m-2 h-1 with an ethanol separation factor of 10.2. Considering a biobased route for ethanol production, the gas stripping and vapor permeation through this membrane also shows a great enrichment performance, and the concentrated ethanol is up to 65.6 wt%. Overall, this MCM-22/PDMS membrane shows a high separation ability for ethanol benefited from a unique structure deign of fillers and ultrafast curing speed of PDMS, and has a great potential for bioethanol separation from cellulosic ethanol fermentation.

A Review on Opportunities and Limitations of Membrane Bioreactor Configuration in Biofuel Production

Biofuels are a clean and renewable source of energy that has gained more attention in recent years; however, high energy input and processing cost during the production and recovery process restricted its progress. Membrane technology offers a range of energy-saving separation for product recovery and purification in biorefining along with biofuel production processes. Membrane separation techniques in combination with different biological processes increase cell concentration in the bioreactor, reduce product inhibition, decrease chemical consumption, reduce energy requirements, and further increase product concentration and productivity. Certain membrane bioreactors have evolved with the ability to deal with different biological production and separation processes to make them cost-effective, but there are certain limitations. The present review describes the advantages and limitations of membrane bioreactors to produce different biofuels with the ability to simplify upstream and downstream processes in terms of sustainability and economics.

The dehydration performance and sorption behavior of PVA/silica hybrid pervaporative membrane

A polyvinyl alcohol (PVA)/SiO2 organic-inorganic hybrid membrane was fabricated, using PVA as the basic material, SiO2 nanoparticles as the inorganic material, γ-(2,3)-glycidoxy propyl trimethoxysilane (GPTMS) and 3-aminopropyl triethoxysilane (APTEOS) as the second modified agents. The dehydration performance of PVA-SiO2/polyacrylonitrile (PAN) composite membrane to ethyl acetate (EA)/H2O, EA/ethanol (EtOH)/H2O and EA/EtOH/acetic acid (HAc)/H2O solutions was investigated. After modification of the second coupling agent of APTEOS or GPTMS, PVA-SiO2/PAN composite membrane had the better dehydration performance to these aqueous solutions. When dehydrating PVA-SiO2/PAN composite membrane modified by GPTMS (M5 membrane) in EA/H2O binary solution (98/2, wt%) at 40°C, the separation factor and the total permeation flux were 5245 and 293.9 g m−2 h−1, respectively. The preparation method of PVA/SiO2 membrane through adding the second coupling agent was simple, it had good dehydration performance and has excellent application prospects. The sorption behavior of PVA/SiO2 hybrid membrane was systematically studied, providing sufficient data for studying the separation mechanism of pervaporative membrane. The degree of swelling (DS) and the sorption selectivity of the membrane in different feed compositions and temperatures were measured to determine the static sorption of membrane. Dynamic sorption more clearly reflects the sorption and swelling processes of the membrane, and the dynamic sorption curves of the membrane in EA aqueous solutions were obtained. The sorption behavior of membrane to permeate components was studied by ATR-FTIR. Changes in the characteristic peaks for the permeate components and membrane indicated the sorption behavior of the membrane.

A Methyl-Modified Silica Layer Supported on Porous Ceramic Membranes for the Enhanced Separation of Methyl Tert-Butyl Ether from Aqueous Solution

As a kind of volatile organic compound (VOC), methyl tert-butyl ether (MTBE) is hazardous to human health and destructive to the environment if not handled properly. MTBE should be removed before the release of wastewater. The present work supported the methyl-modified silica layer (MSL) on porous α-Al₂O₃ ceramic membranes with methyltrimethoxysilane (MTMS) as a precursor and pre-synthesized mesoporous silica microspheres as dopants by the sol-gel reaction and dip-coating method. MTMS is an environmentally friendly agent compared to fluorinated alkylsilane. The MSL-supported Al₂O₃ ceramic membranes were used for MTBE/water separation by pervaporation. The NMR spectra revealed that MTMS evolves gradually from an oligomer to a highly cross-linked methyl-modified silica species. Methyl-modified silica species and pre-synthesized mesoporous silica microspheres combine into hydrophobic mesoporous MSL. MSL makes the α-Al₂O₃ ceramic membranes transfer from amphiphilic to hydrophobic and oleophilic. The MSL-supported α-Al₂O₃ ceramic membranes (MSL-10) exhibit an MTBE/water separation factor of 27.1 and a total flux of 0.448 kg m⁻² h⁻¹, which are considerably higher than those of previously reported membranes that are modified by other alkylsilanes via the post-grafting method. The mesopores within the MSL provide a pathway for the transport of MTBE molecules across the membranes. The presence of methyl groups on the external and inner surface is responsible for the favorable separation performance and the outstanding long-term stability of the MSL-supported porous α-Al₂O₃ ceramic membranes.

Adsorption Behavior of Lead Ions from Wastewater on Pristine and Aminopropyl-Modified Blast Furnace Slag

The potential possibility of blast furnace slag as a low-cost adsorbent to remove lead ions from wastewater was investigated in detail in the present work. Both single factor experiment and orthogonal experiment were performed to reveal the effect of pH, adsorption temperature, contact time and initial concentration of lead ions on the adsorption performance of pristine slag. In order to make clear the correlation between the lead ion adsorption performance and the structure of slag, solid state nuclear magnetic resonance (NMR) was conducted to reveal the network structure and X-ray fluorescence (XRF) was used to calculate the nonbridging oxygen in the network-forming tetrahedra. For the purpose of improving the adsorption performance, γ-aminopropyltriethoxysilane (APTES) was adopted to modify the slag via post-grafting method. The results show that the slag is predominately composed of SiO2, Al2O3, CaO and MgO, exhibiting an amorphous network structure based on SiO4 and AlO4 tetrahedra. The conditions for adsorption can be optimized as follows: a pH of 7, an adsorption temperature of 60 °C, a contact time of 120 min and an initial lead ion concentration of 40 mg·L−1. Under the optimal conditions, a removal rate of 99.98% and an adsorption capacity of 49.99 mg·g−1 are obtained for the pristine slag. The adsorption complies with the Langmuir model thermodynamically and conforms to the pseudo-second order model kinetically. It is noted that aminopropyl-modification has considerably enhanced the removal rate of lead ions from 20.71 to 64.32% and the adsorption capacity from 29.01 to 96.48 mg·g−1 since amino groups (-NH2) are more inclined to form a complex with lead ions than hydroxyl groups due to the higher nucleophilicity of amino groups than that of hydroxyl groups. However, it is necessary to develop more low-cost modification agents in the future work.

Superhydrophobic, mechanically durable coatings for controllable light and magnetism driven actuators

Although some groundbreaking work has proved the feasibility of non-contact Marangoni propulsion generated by combination of the superhydrophobicity and photothermal effect, there are still challenges including the strong interfacial adhesion, multifunctional structural design and superior durability. In this paper, a simple two-step spraying method is used to prepare superhydrophobic and multi-functional fluorinated acidified carbon nanotubes (F-ACNTs)/Fe₃O₄ nanoparticles/polydimethylsiloxane (PDMS) coatings. The introduction of Fe₃O₄ nanoparticles and F-ACNTs not merely improve the surface roughness but also endow the coating with the outstanding magnetic property and photothermal conversion performance. The PDMS can reduce the surface energy and also improve the interfacial adhesion between the nanofillers and the substrate (the filter paper). The superhydrophobicity can be maintained when the material experiences abrasion, near-infrared (NIR) light irradiation and acid treatment, exhibiting outstanding durability. The highly stable superhydrophobic coating introduces a thin layer of air to decrease the drag force between the filter paper and the water surface, and can be used for controlled self-propelled light-driven motion and magnetic-driven motion. The movement can be manipulated by adjusting the direction of the incident NIR light and magnetic field. In particular, the superhydrophobic and superoleophilic coating based actuators can be easily driven to the oil-contaminated area on the water surface by using a magnet for high efficiency oil removal. This work provides a simple and universal strategy for developing intelligent and multi-responsive actuators possessing promising applications in various fields such as environmental protection, micro-robots and biomedicine.

Pathway dissection, regulation, engineering and application: lessons learned from biobutanol production by solventogenic clostridia

The global energy crisis and limited supply of petroleum fuels have rekindled the interest in utilizing a sustainable biomass to produce biofuel. Butanol, an advanced biofuel, is a superior renewable resource as it has a high energy content and is less hygroscopic than other candidates. At present, the biobutanol route, employing acetone-butanol-ethanol (ABE) fermentation in Clostridium species, is not economically competitive due to the high cost of feedstocks, low butanol titer, and product inhibition. Based on an analysis of the physiological characteristics of solventogenic clostridia, current advances that enhance ABE fermentation from strain improvement to product separation were systematically reviewed, focusing on: (1) elucidating the metabolic pathway and regulation mechanism of butanol synthesis; (2) enhancing cellular performance and robustness through metabolic engineering, and (3) optimizing the process of ABE fermentation. Finally, perspectives on engineering and exploiting clostridia as cell factories to efficiently produce various chemicals and materials are also discussed.

Membranes for dehydration of alcohols via pervaporation

Alcohols are the essential chemicals used in a variety of pharmaceutical and chemical industries. The extreme purity of alcohols in many of such industrial applications is essential. Though distillation is one of the methods used conventionally to purify alcohols, the method consumes more energy and requires carcinogenic entertainers, making the process environmentally toxic. Alternatively, efforts have been made to focus research efforts on alcohol dehydration by the pervaporation (PV) separation technique using polymeric membranes. The present review is focused on alcohol dehydration using PV separation technique, which is the most efficient and benign method of purifying alcohols that are required in fine chemicals synthesis and developing pharmaceutical formulations. This review will discuss about the latest developments in the area of PV technique used in alcohol dehydration using a variety of novel membranes.

Design of a Janus F-TiO2@PPS Porous Membrane with Asymmetric Wettability for Switchable Oil/Water Separation

Extremely asymmetric wettability, high wetting selectivity, instantaneous superwetting behaviors (low transmembrane resistance), and superior resistance to chemicals and solvents are needed for Janus membranes for switchable oil/water separation. However, it is still challenging to obtain Janus membranes with such properties. In this study, a surface with metastable hydrophobicity is constructed on one side of the chemically stable superhydrophilic TiO₂@PPS membrane by adjusting the hydrophobization depth and the morphology of the hydrophobic layer via a water-oil interfacial grafting. The prepared Janus membrane exhibits a high water contact angle difference of ∼150° between its two surfaces with maintaining the superior penetrability of the original membrane, which makes it capable to separate both oil-in-water and water-in-oil emulsions with high fluxes and accuracy. The separation efficiency is higher than 98% for the separation of the two kinds of emulsions. The fluxes of the surfactant-free toluene-in-water and water-in-toluene emulsions are up to 6.4 × 10² and 9.5 × 10² L m^-2 h^-1, respectively. Furthermore, the Janus membrane exhibits desirable antifouling performance and reusability during usage.