Monolayer microgel composite membranes with tunable permeability

Charged hollow microgel capsules

Responsive hollow microgels are a fascinating class of soft model systems at the crossover between polymer capsules and microgels. The presence of the cavity makes them promising materials for encapsulation and controlled release applications but also confers them an additional softness that is reflected by their peculiar behaviour in bulk and at interfaces. Their responsivity to external stimuli, such as temperature, pH, and ionic strength, can be designed from their synthesis conditions and the choice of functional moieties. So far most studies have focused on "small" hollow microgels that were mostly studied with scattering or atomic force microscopy techniques. In our previous study, we have shown that large fluorescent hollow poly(N-isopropylacrylamide) (PNIPAM) microgels could be synthesized using micrometer-sized silica particles as sacrificial templates allowing their investigation in situ via confocal microscopy. In this work, we extend this approach to charged large hollow microgels based on poly(N-isopropylacrylamide-co-itaconic acid) (P(NIPAM-co-IA)). Hereby, we compare the structure and responsivity of "neutral" (PNIPAM) and "charged" (P(NIPAM-co-IA)) hollow microgel systems synthesized under similar conditions with the same sacrificial template using confocal and atomic force microscopy and light scattering techniques. In particular, we could demonstrate the extremely soft character of the swollen charged hollow microgels and their responsivity to pH, ionic strength, and temperature. To conclude this study, the buckling behavior of the different capsules was investigated illustrating the potential of such systems to change its conformation by varying the osmotic pressure and pH conditions.

Smart dynamic hybrid membranes with self-cleaning capability

The growing freshwater scarcity has caused increased use of membrane desalination of seawater as a relatively sustainable technology that promises to provide long-term solution for the increasingly water-stressed world. However, the currently used membranes for desalination on an industrial scale are inevitably prone to fouling that results in decreased flux and necessity for periodic chemical cleaning, and incur unacceptably high energy cost while also leaving an environmental footprint with unforeseeable long-term consequences. This extant problem requires an immediate shift to smart separation approaches with self-cleaning capability for enhanced efficiency and prolonged operational lifetime. Here, we describe a conceptually innovative approach to the design of smart membranes where a dynamic functionality is added to the surface layer of otherwise static membranes by incorporating stimuli-responsive organic crystals. We demonstrate a gating effect in the resulting smart dynamic membranes, whereby mechanical instability caused by rapid mechanical response of the crystals to heating slightly above room temperature activates the membrane and effectively removes the foulants, thereby increasing the mass transfer and extending its operational lifetime. The approach proposed here sets a platform for the development of a variety of energy-efficient hybrid membranes for water desalination and other separation processes that are devoid of fouling issues and circumvents the necessity of chemical cleaning operations.

Advanced stimuli-responsive membranes for smart separation

Membranes have been extensively studied and applied in various fields owing to their high energy efficiency and small environmental impact. Further conferring membranes with stimuli responsiveness can allow them to dynamically tune their pore structure and/or surface properties for efficient separation performance. This review summarizes and discusses important developments and achievements in stimuli-responsive membranes. The most commonly utilized stimuli, including light, pH, temperature, ions, and electric and magnetic fields, are discussed in detail. Special attention is given to stimuli-responsive control of membrane pore structure (pore size and porosity/connectivity) and surface properties (wettability, surface topology, and surface charge), from the perspective of determining the appropriate membrane properties and microstructures. This review also focuses on strategies to prepare stimuli-responsive membranes, including blending, casting, polymerization, self-assembly, and electrospinning. Smart applications for separations are also reviewed as well as a discussion of remaining challenges and future prospects in this exciting field. This review offers critical insights for the membrane and broader materials science communities regarding the on-demand and dynamic control of membrane structures and properties. We hope that this review will inspire the design of novel stimuli-responsive membranes to promote sustainable development and make progress toward commercialization.

Microporous Polyethersulfone Membranes Grafted with Zwitterionic Polymer Brushes Showing Microfiltration Permeance and Ultrafiltration Bacteriophage Removal

Virus removal from water using microfiltration (MF) membranes is of great interest but remains challenging owing to the membranes' mean pore sizes typically being significantly larger than most viruses. We present microporous membranes grafted with polyzwitterionic brushes (N-dimethylammonium betaine) that combine bacteriophage removal in the range of ultrafiltration (UF) membranes with the permeance of MF membranes. Brush structures were grafted in two steps: free-radical polymerization followed by atom transfer radical polymerization (ATRP). Attenuated total reflection Fourier transform infrared (ATR-FTIR) and X-ray photoelectron (XPS) verified that grafting occurred at both sides of the membranes and that the grafting increased with increasing the zwitterion monomer concentration. The log reduction values (LRVs) of the pristine membrane increased from less than 0.5 LRV for T4 (∼100 nm) and NT1 (∼50 nm) bacteriophages to up to 4.5 LRV for the T4 and 3.1 LRV for the NT1 for the brush-grafted membranes with a permeance of about 1000 LMH/bar. The high permeance was attributed to a high-water fraction in the ultra-hydrophilic brush structure. The high measured LRVs of the brush-grafted membranes were attributed to enhanced bacteriophages exclusion from the membrane surface and entrapment of the ones that penetrated the pores due to the membranes' smaller mean pore-size and cross-section porosity than those of the pristine membrane, as seen by scanning electron microscopy (SEM) and measured using liquid-liquid porometry. Micro X-ray fluorescence (μ-XRF) spectrometry and nanoscale secondary ion mass spectrometry showed that 100 nm Si-coated gold nanospheres accumulated on the surface of the pristine membrane but not on the brush-coated membrane and that the nanospheres that penetrated the membranes were entrapped in the brush-grafted membrane but passed the pristine one. These results corroborate the LRVs obtained during filtration experiments and support the inference that the increased removal was due to a combined exclusion mechanism and entrapment. Overall, these microporous brush-grafted membranes show potential for use in advanced water treatment.

Pd Nanoparticle-Loaded Smart Microgel-Based Membranes as Reusable Catalysts

In this work, palladium-loaded smart membranes made by UV cross-linking of thermoresponsive microgels are prepared to obtain a reusable, catalytically active material which can, for example, be implemented in chemical reactors. The membranes are examined with respect to their coverage of a supporting mesh via atomic force microscopy measurements. Force indentation mapping was performed in the dried, collapsed state and in the swollen state in water to determine the Young modulus. Furthermore, we compare the catalytic activity of the membrane with the corresponding suspended colloidal nanoparticle microgel hybrids. For this purpose, the reduction of 4-nitrophenol is an established model reaction to quantify the catalytic activity by UV-vis spectroscopy. The membrane is embedded inside a continuous stirred tank reactor equipped for continuous monitoring of the reaction progress. Although catalysis with membranes shows lower catalytic activity than freely dispersed particles, membranes allow straightforward separation and recycling of the catalyst. The fabricated membranes in this work show no decrease in catalytic activity between several cycles, unlike free particles. The feasible and durable deposition of catalytically active inter-cross-linked microgel particles on commercial nylon meshes as supporting scaffolds, as demonstrated in this work, is promising for up-scaling of continuous industrial processes.

In-Line Characterization of the Temperature-Responsive Behavior of Surface-Bound Microgel Coatings by QCM-D: A Novel Strategy for Protein Repellence Evaluation

In this work, quartz crystal microbalance with dissipation monitoring (QCM-D) was used to develop a new method to evaluate the protein repellency of microgel coatings. Compared to traditional protocols for surface analysis, QCM has the advantage of a real-time quantitative approach with high sensitivity, allowing us to describe variations of the adsorbed mass with unprecedented accuracy. To enable the detectability of the film throughout the whole operational temperature interval, a poly(N-isopropylacrylamide-co-glycidyl methacrylate) p(NIPAm-co-GMA) microgel monolayer with defined thickness and rigidity was designed. Covalent adhesion of the film to the silica surface was achieved by epoxy-thiol click chemistry and tested for repeated temperature cycles, showing substantial reproducibility. Further functionalization of microgel surfaces by grafting polyzwitterionic chains remarkably improved the protein repellence leaving the strong surface adhesion unaltered. Before and after exposure to fluorescein-tagged bovine serum albumin (FITC-BSA), the coatings showed identical responsive behavior, proving the absence of protein deposition. In nonrepellent coatings, QCM monitoring instead displayed a characteristic shift in the volume phase transition (VPT), pointing out the effect of adsorbed proteins on the swelling behavior of pNIPAm. The combination of QCM-D and UV-visible (UV-vis) was used to evaluate the effect of increasing surface coverage, enabling to distinguish between the protein deposition occurring over the coated and the uncoated portion of the sensor.

Thermoresponsive Microgel-Based Free-Standing Membranes: Influence of Different Microgel Cross-Linkers on Membrane Function

In this study we show a possibility to produce thermoresponsive, free-standing microgel membranes based on N-isopropylacrylamide (NIPAM) and the UV-sensitive comonomer 2-hydroxy-4-(methacryloyloxy)benzophenone (HMABP). To influence the final network structure and functionality of the membranes, we use different cross-linkers in the microgel syntheses and characterize the resulting structural microgel properties and the swelling behavior by means of AFM, FTIR, and PCS measurements. Varying the cross-linker results in significant changes in the structure and swelling behavior of the individual microgels and has an influence on the incorporation of the comonomer, which is essential for subsequent photochemical membrane formation. We investigate the ion transport through the different membranes by temperature-dependent resistance measurements revealing a sharp increase in resistance when the copolymer microgels reach their collapsed state. The resistance of the membranes can be adjusted by different cross-linkers and the associated incorporation of the comonomer. Furthermore, we show that transferring a reversible cross-linker from a cross-linked state to an un-cross-linked state strongly influences the membrane properties and even reverses the switching behavior, while the mechanical stability of the membrane is maintained.

Planning of smart gating membranes for water treatment

The use of membranes in desalination and water treatment has been intensively studied in recent years. The conventional membranes however have various problems such as uncontrollable pore size and membrane properties, which prevents membranes from quickly responding to alteration of operating and environmental conditions. As a result the membranes are fouled, and their separation performance is lowered. The preparation of smart gating membranes inspired by cell membranes is a new method to face these challenges. Introducing stimuli-responsive functional materials into traditional porous membranes and use of hydrogels and microgels can change surface properties and membrane pore sizes under different conditions. This review shows potential of smart gating membranes in water treatment. Various types of stimuli-response such as those of thermo-, pH-, ion-, molecule-, UV light-, magnetic-, redox- and electro-responsive gating membranes along with various gel types such as those of polyelectrolyte, PNIPAM-based, self-healing hydrogels and microgel based-smart gating membranes are discussed. Design strategies, separation mechanisms and challenges in fabrication of smart gating membranes in water treatment are also presented. It is demonstrated that experimental and modeling and simulation results have to be utilized effectively to produce smart gating membranes.

Near-Infrared-Light-Modulated Lubricating Coating Enabled by Photothermal Microgels

As a micro-/nano-sized hydrogel, polymeric microgel not only has three-dimensional (3D) molecular networks but also displays the small-size effect, which has been widely used in various fields, such as drug nanocarrier, photonic crystal, functional coating, and aqueous lubrication. In this work, a photothermal lubricating coating was prepared using polymeric/inorganic hybrid microgels and its surficial friction was deliberately modulated by the remote irradiation of near-infrared (NIR) light. Specifically, a photothermal hybrid microgel, Fe₃O₄@poly(N-isopropylacrylamide-co-polyacrylic acid) (Fe₃O₄@PNA), was first fabricated and then sprayed onto poly(ethyleneimine) (PEI)-modified substrate to form a lubricating microgel coating. At room temperature, this microgel coating was hydrophilic and achieved good hydration lubrication with relatively low friction. After the introduction of NIR light, the photothermal microgel coating converted light energy into heat energy for increasing its own temperature rapidly. Due to the thermosensitive PNA shell, the wettability of the coating was transformed to hydrophobicity above the lower critical solution temperature (LCST), resulting in a remarkable increase in friction. In other words, the surficial friction of this microgel coating could be reversibly modulated using NIR light. This work expands the application scope of microgels in the field of aqueous lubrication and introduces the functional microgels into making the smart lubricating coating for the first time. This basic research in the field of friction control may provide an efficient strategy for the design of interfacial sensing, controlled transmission, and intelligent manipulator.

Assembly of Defect-Free Microgel Nanomembranes for CO2 Separation

The development of robust and thin CO₂ separation membranes that allow fast and selective permeation of CO₂ will be crucial for rebalancing the global carbon cycle. Hydrogels are attractive membrane materials because of their tunable chemical properties and exceptionally high diffusion coefficients for solutes. However, their fragility prevents the fabrication of thin defect-free membranes suitable for gas separation. Here, we report the assembly of defect-free hydrogel nanomembranes for CO₂ separation. Such membranes can be prepared by coating an aqueous suspension of colloidal hydrogel microparticles (microgels) onto a flat, rough, or micropatterned porous support as long as the pores are hydrophilic and the pore size is smaller than the diameter of the microgels. The deformability of the microgel particles enables the autonomous assembly of defect-free 30-50 nm-thick membrane layers from deformed ∼15 nm-thick discoidal particles. Microscopic analysis established that the penetration of water into the pores driven by capillary force assists the assembly of a defect-free dense hydrogel layer on the pores. Although the dried films did not show significant CO₂ permeance even in the presence of amine groups, the permeance dramatically increased when the membranes are adequately hydrated to form a hydrogel. This result indicated the importance of free water in the membranes to achieve fast diffusion of bicarbonate ions. The hydrogel nanomembranes consisting of amine-containing microgel particles show selective CO₂ permeation (850 GPU, α_CO2/N2 = 25) against post-combustion gases. Acid-containing microgel membranes doped with amines show highly selective CO₂ permeation against post-combustion gases (1010 GPU, α_CO2/N2 = 216) and direct air capture (1270 GPU, α_CO2/N2 = 2380). The membrane formation mechanism reported in this paper will provide insights into the self-assembly of soft matters. Furthermore, the versatile strategy of fabricating hydrogel nanomembranes by the autonomous assembly of deformable microgels will enable the large-scale manufacturing of high-performance separation membranes, allowing low-cost carbon capture from post-combustion gases and atmospheric air.

Smart membranes by electron beam cross-linking of copolymer microgels

Poly(N-isopropylacrylamide) (pNIPAM) based copolymer microgels were used to create free-standing, transferable, thermoresponsive membranes. The microgels were synthesized by copolymerization of NIPAM with N-benzylhydrylacrylamide (NBHAM). Monolayers of these colloidal gels were subsequently cross-linked using an electron gun leading to the formation of a connected monolayer. Furthermore, the cross-linked microgel layer is detached from the supporting material by dissolving the substrate. These unique systems can be used as transferable, thermoresponsive coatings and as thermoresponsive membranes. As a proof of principle for the use of such membranes we studied the ion transport through them at different temperatures revealing drastic changes when the lower critical solution temperature of the copolymer microgels is reached.

UV cross-linked smart microgel membranes as free-standing diffusion barriers and nanoparticle bearing catalytic films

In this study we use poly(N-isopropylacrylamide) (PNIPAM) based copolymer microgels to create free-standing, transferable, thermoresponsive membranes. The microgels are synthesized by copolymerization of NIPAM with 2-hydroxy-4-(methacryloyloxy)–benzophenone (HMABP) and spin-coated on Si wafers. After subsequent cross-linking by UV-irradiation, the formed layers easily detach from the supporting material. We obtain free standing microgel membranes with lateral extensions of several millimetres and an average layer thickness of a few hundred nanometres. They can be transferred to other substrates. As one example for potential applications we investigate the temperature dependent ion transport through the membranes via resistance measurements revealing a sharp reversible increase in resistance when the lower critical solution temperature of the copolymer microgels is reached. In addition, prior to cross-linking, the microgels can be decorated with silver nanoparticles and cross-linked afterwards. Such free-standing nanoparticle hybrid membranes are then used as catalytic systems for the reduction of 4-nitrophenol, which is monitored by UV/Vis spectroscopy.

Cross-linkable microgels are synthesized by copolymerization of NIPAM with 2-hydroxy-4-(methacryloyloxy)–benzophenone (HMABP) and are subsequently UV-cross-linked to obtain smart membranes exhibiting switchable resistance.

Trypsin-Free Cultivation of 3D Mini-Tissues in an Adaptive Membrane Bioreactor

The production of large scaffold-free tissues is a key challenge in regenerative medicine. Nowadays, temperature-responsive polymers allow intact tissue harvesting without needing proteolytic enzymes. This method is limited to tissue culture plastic with limited upscaling capacity and plain process control. Here, a thermoresponsive hollow fiber membrane bioreactor is presented to produce large scaffold-free tissues. Intact tissues, rich in cell-to-cell connections and ECM, are harvested from a poly(N-vinylcaprolactam) microgel functionalized poly(ether sulfone)/poly(vinylpyrrolidone) hollow fiber membrane by a temperature shift. The harvested 3D tissues adhere in successive cultivation and exhibit high vitality for several days. The facile adsorptive coating waives the need for extensive surface treatment. The research is anticipated to be a starting point for upscaling the production of interconnected tissues enabling new opportunities in regenerative medicine, large-scale drug screening on physiological relevant tissues, and potentially opening new chances in cell-based therapies.

Scavenging One of the Liquids versus Emulsion Stabilization by Microgels in a Mixture of Two Immiscible Liquids

It is known that microgels can serve as soft, permeable and stimuli-responsive alternative of solid colloidal particles to stabilize oil-water emulsions. The driving force for the adsorption of the microgels on interface of two immiscible liquids is a shielding of unfavorable oil-water contacts by adsorbed subchains, that is, the decrease of the surface tension between the liquids. Such phenomenon usually proceeds if volume fractions of the two liquids are comparable with each other and the microgel concentration is not high enough. The natural question arises: what is going on with the system in the opposite case of strongly asymmetric mixture (one of the liquids (oil) has a very small fraction) or high microgel concentration (the overall volume of the microgels exceeds the volume of the minor oil component)? Here we demonstrate that the microgels uptake the oil whose concentration within the microgels can be orders of magnitude higher than outside, leading to the additional microgel swelling (in comparison with the swelling in water). Thus, the microgels can serve as scavengers and concentrators of liquids dissolved in water. At first glance, this effect seems counterintuitive. However, it has a clear physical reason related to the incompatibility of oil and water. Absorption of the oil by microgels reduces unfavorable oil-water contacts by microgel segments: the microgels have a higher concentration of the segments at the periphery, forming a shell. The microgels with uptaken oil are stable toward aggregation at very small oil concentration in the mixture. However, an increase in the oil concentration can lead to aggregation of the microgels into dimers, trimers, and so on. The increasing concentration of oil mediates the attraction between the microgels: the oil in the aggregates appears to be localized in-between the microgels instead of their interior, which is accompanied by the release of the elastic stress of the microgels. A further increase in the oil concentration results in a growth of the size of the oil droplets between the microgels and the number of the microgels at the droplet's periphery, that is, the emulsion is formed.

Universal Antibacterial Surfaces Fabricated from Quaternary Ammonium Salt-Based PNIPAM Microgels

Because of the excellent film-forming ability of poly(N-isopropylacrylamide) (PNIPAM) microgel and high-efficient bactericidal property of quaternary ammonium salt (QAS), QAS-based PNIPAM (QAS-PNIPAM) microgels are synthesized and employed to modify the surface of a range of commonly used materials including metal, plastic, and elastomer. Bacterial culture is carried out on such QAS-PNIPAM microgel-modified surfaces to examine the viability of the attached bacteria. It is found that the bactericidal efficiency is nearly 100% on the modified surfaces of all the studied materials. We attribute the high-efficient bactericidal performance of QAS-PNIPAM microgel film to the QAS component rather than the topography of the microgel film itself. In addition, the microgel film is robust and shows great integrity even after culture of the bacteria and repeated rinses, and the cell experiment demonstrates that this microgel film is cyto-compatible. Therefore, such a simple, versatile method of preparing antibacterial films paves the way for future bactericidal applications.

Effect of the 3D Swelling of Microgels on Their 2D Phase Behavior at the Liquid-Liquid Interface

We investigate soft, temperature-sensitive microgels at fluid interfaces. Though having an isotropic, spherical shape in bulk solution, the microgels become anisotropic upon adsorption. The structure of microgels at interfaces is described by a core-corona morphology. Here, we investigate how changing temperature across the microgel volume phase transition temperature, which leads to swelling/deswelling of the microgels in the aqueous phase, affects the phase behavior within the monolayer. We combine compression isotherms, atomic force microscopy imaging, multiwavelength ellipsometry, and computer simulations. At low compression, the interaction between adsorbed microgels is dominated by their highly stretched corona and the phase behavior of the microgel monolayers is the same. The polymer segments within the interface lose their temperature-sensitivity because of the strong adsorption to the interface. At high compression, however, the portions of the microgels that are located in the aqueous side of the interface become relevant and prevail in the microgel interactions. These portions are able to collapse and, consequently, the isostructural phase transition is altered. Thus, the temperature-dependent swelling perpendicular to the interface ("3D") affects the compressibility parallel to the interface ("2D"). Our results highlight the distinctly different behavior of soft, stimuli-sensitive microgels as compared to rigid nanoparticles.

Tuning the Swelling Properties of Smart Multiresponsive Core-Shell Microgels by Copolymerization

The present study focuses on the development of multiresponsive core-shell microgels and the manipulation of their swelling properties by copolymerization of different acrylamides—especially N-isopropylacrylamide (NIPAM), N-isopropylmethacrylamide (NIPMAM), and NNPAM—and acrylic acid. We use atomic force microscopy for the dry-state characterization of the microgel particles and photon correlation spectroscopy to investigate the swelling behavior at neutral (pH 7) and acidic (pH 4) conditions. A transition between an interpenetrating network structure for microgels with a pure poly-N,n-propylacrylamide (PNNPAM) shell and a distinct core-shell morphology for microgels with a pure poly-N-isopropylmethacrylamide (PNIPMAM) shell is observable. The PNIPMAM molfraction of the shell also has an important influence on the particle rigidity because of the decreasing degree of interpenetration. Furthermore, the swelling behavior of the microgels is tunable by adjustment of the pH-value between a single-step volume phase transition and a linear swelling region at temperatures corresponding to the copolymer ratios of the shell. This flexibility makes the multiresponsive copolymer microgels interesting candidates for many applications, e.g., as membrane material with tunable permeability.

Co-Deposition of Stimuli-Responsive Microgels with Foulants During Ultrafiltration as a Fouling Removal Strategy

In this study, we show that codeposition of temperature responsive microgels in the foulant cake layer and cleaning of the cake upon stimuli-induced size change of the microgels is an effective method of fouling removal. Humic acid in CaCl₂ solution was used as a model foulant and poly( n-isopropylacrylamide) (p(NIPAm)) and poly( n-isopropylacrylamide- co-sulfobetainemethacrylate) (p(NIPAm- co-SBMA)) were used as temperature responsive microgels. Filtrations were done below the lower critical solution temperature (LCST) and temperature was increased to above the LCST for cleaning. As an extra cleaning a temperature swing of above, below and then again above the LCST was applied. P(NIPAm) was found to be ineffective in cleaning the foulant deposit despite the 20-fold change in its volume with temperature change at LCST. P(NIPAm- co-SBMA) microgels, on the other hand, provided high fouling reversibility on hydrophilic poly(ether sulfone)(PES)/poly(vinylpyrrolidone) (PVP) and hydrophobic PES membranes. Better fouling reversibility with these microgels was observed at low and high solution ionic strength. While the use of microgels alone increased fouling reversibility to some extent, even in the absence of temperature stimulus, 100% reversibility could only be obtained when a temperature switch was applied in the presence of microgels, showing the effect of microgels' volume change in cleaning.

Functional Stimuli-Responsive Gels: Hydrogels and Microgels

One strategy that has gained much attention in the last decades is the understanding and further mimicking of structures and behaviours found in nature, as inspiration to develop materials with additional functionalities. This review presents recent advances in stimuli-responsive gels with emphasis on functional hydrogels and microgels. The first part of the review highlights the high impact of stimuli-responsive hydrogels in materials science. From macro to micro scale, the review also collects the most recent studies on the preparation of hybrid polymeric microgels composed of a nanoparticle (able to respond to external stimuli), encapsulated or grown into a stimuli-responsive matrix (microgel). This combination gave rise to interesting multi-responsive functional microgels and paved a new path for the preparation of multi-stimuli "smart" systems. Finally, special attention is focused on a new generation of functional stimuli-responsive polymer hydrogels able to self-shape (shape-memory) and/or self-repair. This last functionality could be considered as the closing loop for smart polymeric gels.