Robust polybenzimidazole (PBI) hollow fiber membranes for organic solvent nanofiltration

Nature of Solvent/Nonsolvent Strategy in Achieving Superior Polybenzimidazole Membrane for Vanadium Redox Flow Battery

The tightly connected structure of polybenzimidazole (PBI) membrane can be relaxed by solvent/nonsolvent solution to achieve a high proton conductivity for vanadium redox flow battery (VRFB). However, the nature behind the solvent/nonsolvent strategy is not unraveled. This work proposes a guideline to analyze the effect of PBI membrane relaxing formulas based on the interactions between different components in membranes. The supreme-efficient PBI membrane derived by the DMSO/formamide formula according to the guideline displays a marvelous performance for VRFB, with the proton conductivity boosted by 4300 % (from 1.93 to 83.33 mS cm-1), and VRFB assembled with this membrane achieves an outstanding energy efficiency of 82.5 % under 200 mA cm-2. Moreover, this work profoundly unravels the structure, property and performance relationship of PBI membrane, which is of great value for the development of membranes.

Regulating Molecular Interactions in Polybenzimidazole Membrane for Efficient Vanadium Redox Flow Battery

The tightly bonded structure of polybenzimidazole (PBI) membrane is the origin of its poor proton conductivity, which severely hinders achieving a cost-effective membrane for vanadium redox flow battery (VRFB). It desires a strategy to relax the membrane structure to significantly improve the proton conductivity and maintain its structure stability. Therefore, this work proposes a novel strategy through regulating molecular interactions within PBI membrane to loosen up the structure of PBI membrane and dramatically enhance the proton conductivity. The interactions in PBI membrane are switched by DMSO/water and acid through sequentially treating membrane with these solutions. The efficient PBI membrane prepared using this strategy demonstrates an outstanding performance for VRFB, with the proton conductivity enhanced by 3850 % (from 1.9 to 76.3 mS cm-1), and VRFB achieves a high energy efficiency of 80.5 % under 200 mA cm-2. More importantly, this work shed lights on the structure-property relationship of PBI membrane, and the mechanism in enhancing proton conductivity is unraveled, which is of great significance for the development of VRFB membranes.

Carbon Molecular Sieve Membranes Derived From Dual-Cross-linked Polybenzimidazole for Enhanced H2/CO2 Separation

The need for efficient CO2 separation during hydrogen production from fossil fuels drives the development of advanced, energy-efficient solutions. Membrane technology offers a promising approach for separating CO2 from H2, which, however, faces the challenge of low H2/CO2 selectivity. To address this challenge, a novel strategy to cross-link polybenzimidazole (PBI) using potassium persulfate (K2S2O8) is proposed, followed by pyrolysis to fabricate highly selective carbon molecular sieve (CMS) membranes. The cross-linked PBI-derived CMS membranes exhibit significantly enhanced permeability and H2/CO2 selectivity compared to neat PBI-CMS membranes. For instance, the CMS membrane prepared from PBI cross-linked for 24 h and pyrolyzed at 900 °C (denoted as KPBI24 CMS@900) demonstrates outstanding molecular sieving capability. This membrane achieves an H2 permeability of 55 Barrer with an H2/CO2 selectivity of 48 tested at 100 °C, significantly surpassing its non-cross-linked counterparts and the 2008 Robeson upper bound. The design principles of this study provide a robust technical foundation for persulfate-cross-linked PBI and offer an innovative approach for preparing high-performance CMS membranes.

Polyfunctional Arylamine Based Nanofiltration Membranes with Enhanced Aggressive Organic Solvents Resistance

Organic solvent nanofiltration (OSN) membranes with high separation performance and excellent stability in aggressive organic solvents are urgently desired for chemical separation. Herein, we utilized a polyfunctional arylamine tetra-(4-aminophenyl) ethylene (TAPE) to prepare a highly cross-linked polyamide membrane with a low molecular weight cut-off (MWCO) of 312 Da. Owing to its propeller-like conformation, TAPE formed micropores within the polyamide membrane and provided fast solvent transport channels. Importantly, the rigid conjugated skeleton and high connectivity between micropores effectively prevented the expansion of the polyamide matrix in aggressive organic solvents. The membrane maintained high separation performance even immersed in N,N-dimethylformamide for 90 days. Based on the aggregation-induced emission (AIE) effect of TAPE, the formation of polyamide membrane can be visually monitored by fluorescence imaging technology, which achieved visual guidance for membrane fabrication. This work provides a vital foundation for utilizing polyfunctional monomers in the interfacial polymerization reaction to prepare high-performance OSN membranes.

Organic Solvent Nanofiltration in Pharmaceutical Applications

Separation and purification in organic solvents are indispensable procedures in pharmaceutical manufacturing. However, they still heavily rely on the conventional separation technologies of distillation and chromatography, resulting in high energy and massive solvent consumption. As an alternative, organic solvent nanofiltration (OSN) offers the benefits of low energy consumption, low solid waste generation, and easy scale-up and incorporation into continuous processes. Thus, there is a growing interest in employing membrane technology in the pharmaceutical area to improve process sustainability and energy efficiency. This Review comprehensively summarizes the recent progress (especially the last 10 years) of organic solvent nanofiltration and its applications in the pharmaceutical industry, including the concentration and purification of active pharmaceutical ingredients, homogeneous catalyst recovery, solvent exchange and recovery, and OSN-assisted peptide/oligonucleotide synthesis. Furthermore, the challenges and future perspectives of membrane technology in pharmaceutical applications are discussed in detail.

Recent Advances in the Support Layer, Interlayer and Active Layer of TFC and TFN Organic Solvent Nanofiltration (OSN) Membranes: A Review

Although separation of solutes from organic solutions is considered a challenging process, it is inevitable in various chemical, petrochemical and pharmaceutical industries. OSN membranes are the heart of OSN technology that are widely utilized to separate various solutes and contaminants from organic solvents, which is now considered an emerging field. Hence, numerous studies have been attracted to this field to manufacture novel membranes with outstanding properties. Thin-film composite (TFC) and nanocomposite (TFN) membranes are two different classes of membranes that have been recently utilized for this purpose. TFC and TFN membranes are made up of similar layers, and the difference is the use of various nanoparticles in TFN membranes, which are classified into two types of porous and nonporous ones, for enhancing the permeate flux. This study aims to review recent advances in TFC and TFN membranes fabricated for organic solvent nanofiltration (OSN) applications. Here, we will first study the materials used to fabricate the support layer, not only the membranes which are not stable in organic solvents and require to be cross-linked, but also those which are inherently stable in harsh media and do not need any cross-linking step, and all of their advantages and disadvantages. Then, we will study the effects of fabricating different interlayers on the performance of the membranes, and the mechanisms of introducing an interlayer in the regulation of the PA structure. At the final step, we will study the type of monomers utilized for the fabrication of the active layer, the effect of surfactants in reducing the tension between the monomers and the membrane surface, and the type of nanoparticles used in the active layer of TFN membranes and their effects in enhancing the membrane separation performance.

Improving the Separation Properties of Polybenzimidazole Membranes by Adding Acetonitrile for Organic Solvent Nanofiltration

In research on membranes, the addition of co-solvents to the polymer dope solution is a common method for tuning the morphology and separation performance. For organic solvent nanofiltration (OSN) applications, we synthesized polybenzimidazole (PBI) membranes with high separation properties and stability by adding acetonitrile (MeCN) to the dope solution, followed by crosslinking with dibromo-p-xylene. Accordingly, changes in the membrane structure and separation properties were investigated when MeCN was added. PBI/MeCN membranes with a dense and thick active layer and narrow finger-like macrovoids exhibited superior rejection properties in the ethanol solution compared with the pristine PBI membrane. After crosslinking, they displayed superior rejection properties (96.56% rejection of 366-g/mol polypropylene glycol). In addition, the membranes demonstrated stable permeances for various organic solvents, including acetone, methanol, ethanol, toluene, and isopropyl alcohol. Furthermore, to evaluate the feasibility of the modified PBI OSN membranes, ecamsule, a chemical product in the fine chemical industry, was recovered. Correspondingly, the efficient recovery of ecamsule from a toluene/methanol solution using the OSN process with PBI/MeCN membranes demonstrated their applicability in many fine chemical industries.

Hollow Fiber Membrane for Organic Solvent Nanofiltration: A Mini Review

Organic solvents take up 80% of the total chemicals used in pharmaceutical and related industries, while their reuse rate is less than 50%. Traditional solvent treatment methods such as distillation and evaporation have many disadvantages such as high cost, environmental unfriendliness, and difficulty in recovering heat-sensitive, high-value molecules. Organic solvent nanofiltration (OSN) has been a prevalent research topic for the separation and purification of organic solvent systems since the beginning of this century with the benefits of no-phase change, high operational flexibility, low cost, as well as environmental friendliness. Especially, hollow fiber (HF) OSN membranes have gained a lot of attention due to their high packing density and easy scale-up as compared with flat-sheet OSN membranes. This paper critically reviewed the recent research progress in the preparation of HF OSN membranes with high performance, including different materials, preparation methods, and modification treatments. This paper also predicts the future direction of HF OSN membrane development.

State-of-the-Art Organic- and Inorganic-Based Hollow Fiber Membranes in Liquid and Gas Applications: Looking Back and Beyond

The aggravation of environmental problems such as water scarcity and air pollution has called upon the need for a sustainable solution globally. Membrane technology, owing to its simplicity, sustainability, and cost-effectiveness, has emerged as one of the favorable technologies for water and air purification. Among all of the membrane configurations, hollow fiber membranes hold promise due to their outstanding packing density and ease of module assembly. Herein, this review systematically outlines the fundamentals of hollow fiber membranes, which comprise the structural analyses and phase inversion mechanism. Furthermore, illustrations of the latest advances in the fabrication of organic, inorganic, and composite hollow fiber membranes are presented. Key findings on the utilization of hollow fiber membranes in microfiltration (MF), nanofiltration (NF), reverse osmosis (RO), forward osmosis (FO), pervaporation, gas and vapor separation, membrane distillation, and membrane contactor are also reported. Moreover, the applications in nuclear waste treatment and biomedical fields such as hemodialysis and drug delivery are emphasized. Subsequently, the emerging R&D areas, precisely on green fabrication and modification techniques as well as sustainable materials for hollow fiber membranes, are highlighted. Last but not least, this review offers invigorating perspectives on the future directions for the design of next-generation hollow fiber membranes for various applications. As such, the comprehensive and critical insights gained in this review are anticipated to provide a new research doorway to stimulate the future development and optimization of hollow fiber membranes.

Polybenzimidazole Membrane Crosslinked with Epoxy-Containing Inorganic Networks for Organic Solvent Nanofiltration and Aqueous Nanofiltration under Extreme Basic Conditions

In this study, a novel polybenzimidazole (PBI)-based organic solvent nanofiltration (OSN) membrane possessing excellent stability under high pH condition was developed. To improve the chemical stability, the pristine PBI membrane was crosslinked with a silane precursor containing an epoxy end group. In detail, hydrolysis and condensation reaction of methoxysilane in the 3-glycidyloxypropyl trimethoxysilane (GPTMS) yields organic–inorganic networks within the PBI membrane structure. At the same time, the epoxy end groups on the organosiloxane network (Si–O–Si) reacted with amine groups of PBI to complete the crosslinking. The resulting crosslinked PBI membrane exhibited a good stability upon exposure to organic solvents and was not decomposed even in basic solution (pH 13). Our membrane showed an ethanol permeance of 27.74 LMHbar⁻¹ together with a high eosin Y rejection of >90% under 10 bar operation pressure at room temperature. Furthermore, our PBI membrane was found to be operational even under an extremely basic condition, although the effective pore size was slightly enlarged due to the pore swelling effect. The results suggest that our membrane is a promising candidate for OSN application under basic conditions.

Design of microstructure for hollow fiber loose nanofiltration separation layer and its compactness-tailoring mechanism

In order to promote the application of membrane technology in the treatment of textile wastewater containing small molecule dye, fabricating a hollow fiber loose nanofiltration (LNF) with a thin and compact separation layer and deepening the understanding of compactness-tailoring mechanism in chemical crosslinking are essential. Firstly, the mechanisms of synergistic crosslinking of PEI-70K and PEI-10K, along with a weakening of the PEI hydration by ethanol, were expounded in primary crosslinking. Then, some LNF separation layers with different compactness were prepared through crosslinking with different crosslinkers to further reduce pore size, which resulted in the efficient removal (~100%) of a small molecular dye (methyl orange (MO), M = 327 g mol^-1). The removal of methyl orange is mainly caused by size sieving. The relationship among the pore size, the M_w of the secondary crosslinkers, and the pore size reduction rate was interpreted by comparing the pore size reduction rate of three secondary crosslinkers with different molecular weights. In addition, the as-prepared separation layer exhibited excellent dimensional stability and solvent resistance. This paper not only provides a reference for fabricating hollow fiber LNF with better purification performance, but also shows their potential in developing solvent resistant nanofiltration.

Advances and Applications of Hollow Fiber Nanofiltration Membranes: A Review

Hollow fiber nanofiltration (NF) membranes have gained increased attention in recent years, partly driven by the availability of alternatives to polyamide-based dense separation layers. Moreover, the global market for NF has been growing steadily in recent years and is expected to grow even faster. Compared to the traditional spiral-wound configuration, the hollow fiber geometry provides advantages such as low fouling tendencies and effective hydraulic cleaning possibilities. The alternatives to polyamide layers are typically chemically more stable and thus allow operation and cleaning at more extreme conditions. Therefore, these new NF membranes are of interest for use in a variety of applications. In this review, we provide an overview of the applications and emerging opportunities for these membranes. Next to municipal wastewater and drinking water processes, we have put special focus on industrial applications where hollow fiber NF membranes are employed under more strenuous conditions or used to recover specific resources or solutes.

Development of Thin-Film Composite Membranes for Nanofiltration at Extreme pH

Water recycling is one of the most sustainable solutions to growing water scarcity challenges. However, wastewaters usually contain organic pollutants and often are at extreme pH, which complicates the treatment of these streams with conventional membranes. In this work, we report the synthesis of a robust membrane material that can withstand prolonged exposure to extreme pH (of 1 or 13 for 2 months). Polyamine thin film composite (TFC) membranes are prepared in situ by interfacial polymerization between 1,3,5-tris(bromomethyl)benzene (tBrMeB) and p-phenylenediamine (PPD). Contrary to conventional polyamide TFC membranes, enhanced pH stability is achieved by eliminating the carbonyl groups from the polymer network. The membranes showed pure water permeance and molecular weight cutoff (MWCO) of 0.28 ± 0.09 L m^-2 h^-2 bar^-1 and 820 ± 132 g mol^-1, respectively. The membrane performance is further enhanced by manipulating the monomer structures and replacing p-phenylenediamine with m-phenylenediamine, resulting in a higher permeance of 1.3 ± 0.3 L m^-2 h^-1 bar^-1 and a lower MWCO of 566 ± 43 g mol^-1. Given the ease of fabrication and excellent stability, this chemistry represents a step forward in the fabrication of robust membranes for industrial wastewater recycling.

One-Step Formation of Reduced Graphene Oxide from Insulating Polymers Induced by Laser Writing Method

Finding a low-cost and effective method at low temperatures for producing reduced graphene oxide (rGO) has been the focus of many efforts in the research community for almost two decades. Overall, rGO is a promising candidate for use in supercapacitors, batteries, biosensors, photovoltaic devices, corrosion inhibitors, and optical devices. Herein, we report the formation of rGO from two electrically insulating polymers, polytetrafluoroethylene (PTFE) and meta-polybenzimidazole fiber (m-PBI), using an excimer pulsed laser annealing (PLA) method. The results from X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, Raman spectroscopy, and Fourier-transform infrared spectroscopy confirm the successful generation of rGO with the formation of a multilayered structure. We investigated the mechanisms for the transformation of PTFE and PBI into rGO. The PTFE transition occurs by both a photochemical mechanism and a photothermal mechanism. The transition of PBI is dominated by a photo-oxidation mechanism and stepwise thermal degradation. After degradation and degassing procedures, both the polymers leave behind free molten carbon with some oxygen and hydrogen content. The free molten carbon undergoes an undercooling process with a regrowth velocity (<4 m·s−1) that is necessary for the formation of rGO structures. This approach has the potential for use in creating future selective polymer-written electronics.