Physically-crosslinked anion exchange membranes by blending ionic additive into alkyl-substituted quaternized PPO

Anion-Exchange Membrane Water Electrolyzers

This Review provides an overview of the emerging concepts of catalysts, membranes, and membrane electrode assemblies (MEAs) for water electrolyzers with anion-exchange membranes (AEMs), also known as zero-gap alkaline water electrolyzers. Much of the recent progress is due to improvements in materials chemistry, MEA designs, and optimized operation conditions. Research on anion-exchange polymers (AEPs) has focused on the cationic head/backbone/side-chain structures and key properties such as ionic conductivity and alkaline stability. Several approaches, such as cross-linking, microphase, and organic/inorganic composites, have been proposed to improve the anion-exchange performance and the chemical and mechanical stability of AEMs. Numerous AEMs now exceed values of 0.1 S/cm (at 60-80 °C), although the stability specifically at temperatures exceeding 60 °C needs further enhancement. The oxygen evolution reaction (OER) is still a limiting factor. An analysis of thin-layer OER data suggests that NiFe-type catalysts have the highest activity. There is debate on the active-site mechanism of the NiFe catalysts, and their long-term stability needs to be understood. Addition of Co to NiFe increases the conductivity of these catalysts. The same analysis for the hydrogen evolution reaction (HER) shows carbon-supported Pt to be dominating, although PtNi alloys and clusters of Ni(OH)2 on Pt show competitive activities. Recent advances in forming and embedding well-dispersed Ru nanoparticles on functionalized high-surface-area carbon supports show promising HER activities. However, the stability of these catalysts under actual AEMWE operating conditions needs to be proven. The field is advancing rapidly but could benefit through the adaptation of new in situ techniques, standardized evaluation protocols for AEMWE conditions, and innovative catalyst-structure designs. Nevertheless, single AEM water electrolyzer cells have been operated for several thousand hours at temperatures and current densities as high as 60 °C and 1 A/cm2, respectively.

Polybenzimidazole Ultrathin Anion Exchange Membrane with Comb-Shape Amphiphilic Microphase Networks for a High-Performance Fuel Cell

A comb-shape amphiphilic cationic side chain is proposed to well-balance the water sorption in anion exchange membranes (AEMs), in which the cationic group is in between of an ether-containing hydrophilic spacer and an alkyl hydrophobic spacer. By fully grafting the amphiphilic side chains onto polybenzimidazole (PBI), comb-shape amphiphilic microphase networks are well-developed in the AEMs, in which the alkyl hydrophobic network greatly restricts water swelling and the ether-containing hydrophilic network keeps the hydration of the cationic groups and enlarges the ion conductive channel. The as-prepared membranes achieve a high conductivity of about 91.2 mS cm^-1, an extremely low swelling ratio of about 8.1% at 80 °C, and good mechanical properties at a hydrated state (tensile strength and elongation at a break of about 14.6 MPa and 77.5%, respectively). Benefits from the balanced water sorption in AEMs, the H₂/O₂ fuel cell with a 10 μm ultrathin membrane could withstand 80 °C and 0.1 MPa back pressure and achieve a high open circuit voltage of about 1.0 V and a high peak power density of about 631.5 mW cm^-2. This work provides a new insight into the design of high-performance AEM.

Anion Exchange Composite Membranes Composed of Quaternary Ammonium-Functionalized Poly(2,6-dimethyl-1,4-phenylene oxide) and Silica for Fuel Cell Application

Anion exchange membranes (AEMs) with good alkaline stability and ion conductivity are fabricated by incorporating quaternary ammonium-modified silica into quaternary ammonium-functionalized poly(2,6-dimethyl-1,4-phenylene oxide) (QPPO). Quaternary ammonium with a long alkyl chain is chemically grafted to the silica in situ during synthesis. Glycidyltrimethylammoniumchloride functionalization on silica (QSiO₂) is characterized by Fourier transform infrared and transmission electron microscopic techniques. The QPPO/QSiO₂ membrane having an ion exchange capacity of 3.21 meq·g^-1 exhibits the maximum hydration number (λ = 11.15) and highest hydroxide ion conductivity of 45.08 × 10^-2 S cm^-1 at 80 °C. In addition to the high ion conductivity, AEMs also exhibit good alkaline stability, and the conductivity retention of the QPPO/QSiO₂-3 membrane after 1200 h of exposure in 1 M potassium hydroxide at room temperature is about 91% ascribed to the steric hindrance offered by the grafted long glycidyl trimethylammonium chain in QSiO₂. The application of the QPPO/QSiO₂-3 membrane to an alkaline fuel cell can yield a peak power density of 142 mW cm^-2 at a current density of 323 mA cm^-2 and 0.44 V, which is higher than those of commercially available FAA-3-50 Fumatech AEM (OCV: 0.91 V; maximum power density: 114 mW cm^-2 at current density: 266 mA cm^-2 and 0.43 V). These membranes provide valuable insights on future directions for advanced AEM development for fuel cells.

Polystyrene-Based Hydroxide-Ion-Conducting Ionomer: Binder Characteristics and Performance in Anion-Exchange Membrane Fuel Cells

Polystyrene-based polymers with variable molecular weights are prepared by radical polymerization of styrene. Polystyrene is grafted with bromo-alkyl chains of different lengths through Friedel-Crafts acylation and quaternized to afford a series of hydroxide-ion-conducting ionomers for the catalyst binder for the membrane electrode assembly in anion-exchange membrane fuel cells (AEMFCs). Structural analyses reveal that the molecular weight of the polystyrene backbone ranges from 10,000 to 63,000 g mol^-1, while the ion exchange capacity of quaternary-ammonium-group-bearing ionomers ranges from 1.44 to 1.74 mmol g^-1. The performance of AEMFCs constructed using the prepared electrode ionomers is affected by several ionomer properties, and a maximal power density of 407 mW cm^-2 and a durability exceeding that of a reference cell with a commercially available ionomer are achieved under optimal conditions. Thus, the developed approach is concluded to be well suited for the fabrication of next-generation electrode ionomers for high-performance AEMFCs.