Surface hydrophobicity based heat and mass transfer mechanism in membrane distillation

Comparison of Different Polymeric Membranes in Direct Contact Membrane Distillation and Air Gap Membrane Distillation Configurations

Membrane distillation (MD) is an evolving thermal separation technique most frequently aimed at water desalination, compatible with low-grade heat sources such as waste heat from thermal engines, solar collectors, and high-concentration photovoltaic panels. This study presents a comprehensive theoretical-experimental evaluation of three commercial membranes of different materials (PE, PVDF, and PTFE), tested for two distinct MD modules-a Direct Contact Membrane Distillation (DCMD) module and an Air Gap Membrane Distillation (AGMD) module-analyzing the impact of key operational parameters on the performance of the individual membranes in each configuration. The results showed that increasing the feed saline concentration from 7 g/L to 70 g/L led to distillate flux reductions of 12.2% in the DCMD module and 42.9% in the AGMD one, averaged over the whole set of experiments. The increase in feed temperature from 65 °C to 85 °C resulted in distillate fluxes up to 2.36 times higher in the DCMD module and 2.70 times higher in the AGMD one. The PE-made membrane demonstrated the highest distillate fluxes, while the PVDF and PTFE membranes exhibited superior performance under high-salinity conditions in the AGMD module. Membranes with high contact angles, such as PTFE with 143.4°, performed better under high salinity conditions. Variations in operational parameters, such as flow rate and temperature, markedly affect the temperature and concentration polarization effects. The analyses underscored the necessity of a careful selection of membrane type for each distillation configuration by the specific characteristics of the process and its operational conditions. In addition to experimental findings, the proposed heat and mass transfer-reduced model showed good agreement with experimental data, with deviations within ±15%, effectively capturing the influence of operational parameters. Theoretical predictions showed good agreement with experimental data, confirming the model's validity, which can be applied to optimization methodologies to improve the membrane distillation process.

Analysis and Experimental Study on Water Vapor Partial Pressure in the Membrane Distillation Process

In membrane distillation, the vapor pressure difference is the driving force of mass transfer. The vapor pressure is generally assumed by the saturation pressure and calculated by the Antoine equation. However, in the actual operation process, the feed solutions usually flow in a non-equilibrium state, which does not meet the theoretical and measurement conditions of the vapor-liquid equilibrium (VLE) state. This study tested the actual water vapor pressure of the pure water, lithium bromide (LiBr) solution, lithium chloride (LiCl) solution, and calcium chloride (CaCl₂) solution under different flow conditions. The results showed that the actual water vapor pressure was lower than the saturation pressure overall, and the difference increased with temperature but decreased with the mass concentration. Therefore, in vacuum membrane distillation (VMD), air gap membrane distillation (AGMD), and sweeping gas membrane distillation (SGMD), the membrane flux calculated by water vapor saturation pressure was higher than the actual membrane flux, and the relative difference decreased and was less than 10% after 60 °C. In direct contact membrane distillation (DCMD), the water vapor pressure difference on both membrane sides was almost the same by using the saturation vapor pressure or the tested data since the pressure errors were partially offset in parallel flow or counter-flow modes.

Cassie-Baxter and Wenzel States and the Effect of Interfaces on Transport Properties across Membranes

Mass transfer across a liquid-repelling gas permeable membrane is influenced by the state(s) of the liquid-vapor interface(s) on the surface of the membrane, the pore geometry, and the solid-fluid interactions inside the membrane. By tuning the different local contributions, it is possible to enhance the temperature difference-driven mass flux across the membrane for a constant driving force. Non-equilibrium molecular dynamics simulations were used to simulate a temperature difference-driven mass flux through a gas permeable membrane with the evaporating liquid on one side and the condensing liquid on the other. Both sides were simulated for Wenzel- and Cassie-Baxter-like states. The interaction between the fluid and the solid inside the gas permeable membrane varied between the wetting angles of θ = 125° and θ = 103°. For a constant driving force, the Cassie-Baxter state led to an increased mass flux of almost 40% in comparison to the Wenzel state (given a small pore resistance). This difference was caused by an insufficient supply of vapor particles at the pore entrance in the Wenzel state. The difference between the Wenzel and Cassie-Baxter states decreased with increasing resistance of the pore. The condensing liquid-vapor interface area contributed in the same manner to the overall transport resistance as the evaporating liquid-vapor interface area. A higher repulsion between the fluid and the solid inside the membrane decreased the overall resistance.

Fabrication of high performance TFN membrane incorporated with graphene oxide via support-free interfacial polymerization

A high-performance thin film nanocomposite (TFN) membrane containing graphene oxide (GO) nanosheets was constructed using a support-free interfacial polymerization (SFIP) technique. In this study, an ultrathin composited polyamide (PA) nanofilm was synthesized at the free piperazine (PIP)-GO suspension/trimesoyl chloride (TMC) interface, followed by transfer onto a polysulfone (PSf) UF substrate. The impact of GO loading (0, 0.1, 0.5, or 1 mg/mL) on the physiochemical properties, surface morphology, and hydrophilicity of the composited PA layer and membrane separation performance was investigated. It was found that the GO-modified TFN membranes showed ultra-high hydrophilicity due to the increase in the number of carboxyl and hydroxyl groups in the PA layer. We propose that GO nanosheets play a key role in improving membrane permeability because a strong hydration layer is formed between the water molecules and GO (embedded in the PA layer), acting as a protective film and minimizing the chance of foulants contacting the membrane surface. Compared with TFC, TFN-GO-0.5 simultaneously exhibited a higher water permeability of up to 12.8 L·m^-2·h^-1·bar^-1 (58.1% higher than the TFC membrane) and a higher Na₂SO₄ rejection of approximately 98.4%. Moreover, the introduction of GO nanosheets into TFN membrane resulted in an improved antifouling performance. This facile SFIP method reveals the potential of GO nanosheets for the development of high performance TFN membranes.

Thermo-osmotic pressure and resistance to mass transport in a vapor-gap membrane

We have investigated the transport of fluid through a vapor-gap membrane. The transport due to a membrane temperature difference was investigated under isobaric as well as non-isobaric conditions. Such a concept is relevant for water cleaning and power production purposes. A coarse-grained water model was used for modelling transport through pores of different diameters and lengths. The wall-fluid interactions were set so as to mimic hydrophobic interactions between water and membrane. The mass transport through the membrane scaled linearly with the applied temperature difference. Soret equilibria were obtained when the thermo-osmotic pressure was 18 bar K-1. The state of the Soret equilibrium did not depend on the pore size or pore length as expected. We show that the Soret equilibrium cannot be sustained by a gradient in vapor pressure. The fluxes of heat and mass were used to compute the total resistances to the transport of heat and mass.

Influence of incorporating beta zeolite nanoparticles on water permeability and ion selectivity of polyamide nanofiltration membranes

A novel polyamide (PA) thin film nanocomposite (TFN) membrane modified with Beta (β) zeolite was prepared by interfacial polymerization on a poly (ether sulfone) (PES) ultrafiltration membrane. Compared with the PA thin film composite (TFC) membrane, the introduction of β zeolite with porous structure notably increased the water flux of TFN membrane. Because the β zeolite with tiny-sized and well-defined inner-porous acted as prior flow channels for water molecules and a barrier for the sulfate ions. The successful introduction of β zeolite into the (PA) selective layer and their dispersion in the corresponding layer were verified by scanning electron microscope (SEM) and atomic force microscopy (AFM). Water contact angle, zeta potential measurements were used to characterize the changes of membrane surface properties before and after incorporating the β zeolite. With the β zeolite introducing, the water contact angle of modified TFN membrane was decreased to 47.8°, which was benefited to improve the water flux. Meanwhile, the negative charges of the modified TFN membrane was increased, resulting in an enhancement of separation effect on SO₄^2- and Cl^-. In term of nanofiltration (NF) experiments, the highest pure water flux of the TFN membranes reached up to 81.22 L m^-2 hr^-1 under operating pressure of 0.2 MPa, which was 2.5 times as much as the pristine TFC membrane.

Feasibility of concentrating textile wastewater using a hybrid forward osmosis-membrane distillation (FO-MD) process: Performance and economic evaluation

The forward osmosis-membrane distillation (FO-MD) hybrid process has shown great promise in achieving zero liquid discharge in the textile industry, recovering valuable dye molecules while producing large amounts of clean water. However, the progress of this technology seems to have stagnated with the direct coupling of commercial asymmetric FO and MD membranes, because water management in the system is found to be rather complicated owing to the processing of the different membranes. Herein, we propose, for the first time, an FO-MD hybrid process using a custom-made self-standing and symmetric membrane and a hydrophobic polytetrafluoroethylene membrane in the FO and MD units, respectively. Three types of operation modes were investigated to systematically study the process performance in the concentration treatment of model textile wastewater; two commercial FO membranes were also tested for comparison. Owing to its low fouling propensity and lack of an internal concentration polarization effect, the water transfer rate of our symmetric FO membrane quickly reaches equilibrium with that in the MD unit, resulting in continuous and stable operation. Consequently, the hybrid process using the symmetric FO membrane was found to consume the least energy, as indicated by its lowest total cost in both lab- and large-scale systems. Overall, our study provides a new strategy for using a symmetric FO membrane in the FO-MD hybrid process and highlights its great potential for use in the treatment of textile wastewater.