Cross-linked highly sulfonated poly(arylene ether sulfone) membranes prepared by in-situ casting and thiol-ene click reaction for fuel cell application

Synthesis of a Nitrile- and Ether-Rich Covalent Organic Framework as a Filler and Its Application for Proton Exchange Membranes

In the fabrication of proton exchange membranes (PEMs), incorporating nanomaterials into the polymer matrix is a promising strategy for enhancing membrane stability. However, this approach often results in a trade-off with proton conductivity. To address this limitation and develop efficient additives, we synthesized a novel covalent organic framework with a high density of ether and nitrile groups (COF-EN) via nucleophilic substitution as a nanofiller. This nanofiller was specifically designed to enhance both the proton conductivity and the stability of the membranes. The chemical structure of the synthesized COF-EN was confirmed through various analytical techniques, and it was subsequently integrated into a sulfonated poly(ether ether ketone) (SPEEK) matrix to fabricate advanced composite membranes. The resulting membranes demonstrated enhanced dimensional, thermal, and oxidative stability due to strong intermolecular interactions between the SPEEK chains and COF-EN. Additionally, the polar nitrile and ether groups in the COF-EN facilitated water absorption in the membranes, contributing to improved proton conductivity. As a result, SPEEK/COF-EN_3 exhibited a 2.3-fold increase in power density compared to the pristine SPEEK membrane, establishing COF-EN as an effective nanofiller for PEM fabrication.

Enhanced Performance and Durability of Pore-Filling Membranes for Anion Exchange Membrane Water Electrolysis

Four distinct pore-filling anion exchange membranes (PFAEMs) were prepared, and their mechanical properties, ion conductivity, and performance in anion exchange membrane water electrolysis (AEMWE) were evaluated. The fabricated PFAEMs demonstrated exceptional tensile strength, which was approximately 14 times higher than that of the commercial membrane, despite being nearly half as thin. Ion conductivity measurements revealed that acrylamide-based membranes outperformed benzyl-based ones, exhibiting 25% and 41% higher conductivity when using crosslinkers with two and three crosslinking sites, respectively. The AEMWE performance directly correlated with the hydrophilicity and ion exchange capacity (IEC) of the membranes. Specifically, AE_3C achieved the highest performance, supported by its superior IEC and ionic conductivity. Durability tests showed that AE_3C outlasted the commercial membrane, with a delayed voltage increase corresponding to its higher IEC, confirming the importance of increased ion-exchange functional groups in ensuring longevity. These results highlight the critical role of hydrophilic monomers and crosslinker structure in optimizing PFAEMs for enhanced performance and durability in AEMWE applications.

Advances in the Application of Sulfonated Poly(Ether Ether Ketone) (SPEEK) and Its Organic Composite Membranes for Proton Exchange Membrane Fuel Cells (PEMFCs)

This review discusses the progress of research on sulfonated poly(ether ether ketone) (SPEEK) and its composite membranes in proton exchange membrane fuel cells (PEMFCs). SPEEK is a promising material for replacing traditional perfluorosulfonic acid membranes due to its excellent thermal stability, mechanical property, and tunable proton conductivity. By adjusting the degree of sulfonation (DS) of SPEEK, the hydrophilicity and proton conductivity of the membrane can be controlled, while also balancing its mechanical, thermal, and chemical stability. Researchers have developed various composite membranes by combining SPEEK with a range of organic and inorganic materials, such as polybenzimidazole (PBI), fluoropolymers, and silica, to enhance the mechanical, chemical, and thermal stability of the membranes, while reducing fuel permeability and improving the overall performance of the fuel cell. Despite the significant potential of SPEEK and its composite membranes in PEMFCs, there are still challenges and room for improvement, including proton conductivity, chemical stability, cost-effectiveness, and environmental impact assessments.

Cross-Linked Sulfonated Poly(arylene ether sulfone) Membrane Using Polymeric Cross-Linkers for Polymer Electrolyte Membrane Fuel Cell Applications

Cross-linked membranes for polymer electrolyte membrane fuel cell application are prepared using highly sulfonated poly(arylene ether sulfone) (SPAES) and polymeric cross-linkers having different hydrophilicities by facile in-situ casting and heating processes. From the advantage of the cross-linked structures made with the use of polymeric cross-linkers, a stable membrane can be obtained even though the polymer matrix with a very high degree of sulfonation was used. In particular, hydrophilic cross-linker is found to be effective in improving physicochemical properties of the cross-linked membranes and at the same time showing reasonable proton conductivity. Accordingly, membrane electrode assembly made from the cross-linked membrane prepared by using hydrophilic polymeric cross-linker exhibits outstanding cell performance under high temperature and low relative humidity conditions (e.g., maximum power density of 176.4 mW cm^-2 at 120 °C and 40% RH).

Experimental and Computational Approaches to Sulfonated Poly(arylene ether sulfone) Synthesis Using Different Halogen Atoms at the Reactive Site

Engineering thermoplastics, such as poly(arylene ether sulfone), are more often synthesized using F-containing monomers rather than Cl-containing monomers because the F atom is considered more electronegative than Cl, leading to a better condensation polymerization reaction. In this study, the reaction's spontaneity improved when Cl atoms were used compared to the case using F atoms. Specifically, sulfonated poly(arylene ether sulfone) was synthesized by reacting 4,4'-dihydroxybiphenyl with two types of biphenyl sulfone monomers containing Cl and F atoms. No significant difference was observed in the structural, elemental, and chemical properties of the two copolymers based on nuclear magnetic resonance spectroscopy, Fourier transform infrared spectroscopy, thermogravimetric analysis, X-ray diffraction, transmission electron microscopy, and electrochemical impedance spectroscopy. However, the solution viscosity and mechanical strength of the copolymer synthesized with the Cl-terminal monomers were slightly higher than those of the copolymer synthesized with the F-terminal monomers due to higher reaction spontaneity. The first-principle study was employed to elucidate the underlying mechanisms of these reactions.

Nano-enhanced sulfonated poly(arylene ether sulfone) composite membranes and their characterization

Chlorine is a widely used oxidizing agent in desalination to control bacteria that cause biofouling. The lack of chlorine resistance in commercial desalination membranes urged the development of an alternate polymer material. In this study, commercially available copolymer (SES0005, AquafoneTM), resistant to dissolved chlorine in water, has theoretical IEC of 2.08 meq.g-1 is blended with 0.5-15 %(w/w) TiO2 nanoparticles of <25 nm diameter and 45-55 m2.g-1 surface area by using ball milling device. SEM-EDS (Scanning Electron Microscope-Energy Dispersive Spectroscopy) result supports TiO2 content and uniform distribution. The chlorine stability of membranes was evaluated in sodium hypochlorite solution from 100 to 2000 ppm (pH 9). TGA and FT-IR analysis were performed for these membranes. The 1.5 %(w/w) TiO2 nano-enhanced membrane water retention is 23 % which is ∼53 % higher than that of pristine (15 %) membrane. Tensile strength of pristine and 0.5 %(w/w) TiO2 nano-enhanced membrane is 23, and 44 MPa, respectively. TiO2 nanoparticle addition improved dimensional and mechanical properties. This study attempts to correlate the SES polymer-TiO2 interactions with the characterization techniques.

Study on Control of Polymeric Architecture of Sulfonated Hydrocarbon-Based Polymers for High-Performance Polymer Electrolyte Membranes in Fuel Cell Applications

Polymer electrolyte membrane fuel cell (PEMFC) is an eco-friendly energy conversion device that can convert chemical energy into electrical energy without emission of harmful oxidants such as nitrogen oxides (NOx) and/or sulfur oxides (SOx) during operation. Nafion®, a representative perfluorinated sulfonic acid (PFSA) ionomer-based membrane, is generally incorporated in fuel cell systems as a polymer electrolyte membrane (PEM). Since the PFSA ionomers are composed of flexible hydrophobic main backbones and hydrophilic side chains with proton-conducting groups, the resulting membranes are found to have high proton conductivity due to the distinct phase-separated structure between hydrophilic and hydrophobic domains. However, PFSA ionomer-based membranes have some drawbacks, including high cost, low glass transition temperatures and emission of environmental pollutants (e.g., HF) during degradation. Hydrocarbon-based PEMs composed of aromatic backbones with proton-conducting hydrophilic groups have been actively studied as substitutes. However, the main problem with the hydrocarbon-based PEMs is the relatively low proton-conducting behavior compared to the PFSA ionomer-based membranes due to the difficulties associated with the formation of well-defined phase-separated structures between the hydrophilic and hydrophobic domains. This study focused on the structural engineering of sulfonated hydrocarbon polymers to develop hydrocarbon-based PEMs that exhibit outstanding proton conductivity for practical fuel cell applications.

Self-Humidifying Membrane for High-Performance Fuel Cells Operating at Harsh Conditions: Heterojunction of Proton and Anion Exchange Membranes Composed of Acceptor-Doped SnP2O7 Composites

Here we suggest a simple and novel method for the preparation of a high-performance self-humidifying fuel cell membrane operating at high temperature (>100 °C) and low humidity conditions (<30% RH). A self-humidifying membrane was effectively prepared by laminating together proton and anion exchange membranes composed of acceptor-doped SnP₂O₇ composites, Sn_0.9In_0.1H_0.1P₂O₇/Sn_0.92Sb_0.08(OH)_0.08P₂O₇. At the operating temperature of 100 °C, the electrochemical performances of the membrane electrode assembly (MEA) with this heterojunction membrane at 3.5% RH were better than or comparable to those of each MEA with only the proton or anion exchange membranes at 50% RH or higher.

Influence of chemical composition on the proton conductivity of microporous organic polymers entrapped in nitrilotrimethylphosphonic acid

The construction of acid–base interactions is critical for developing proton-conducting COF materials with high loading and stable electrolytes, which is influenced by the chemical composition of conductors.

Crosslinked Pore-Filling Anion Exchange Membrane Using the Cylindrical Centrifugal Force for Anion Exchange Membrane Fuel Cell System

In this study, novel crosslinked pore-filling membranes were fabricated by using a centrifugal force from the cylindrical centrifugal machine. For preparing these crosslinked pore-filling membranes, the poly(phenylene oxide) containing long side chains to improve the water management (hydrophilic), porous polyethylene support (hydrophobic) and crosslinker based on the diamine were used. The resulting membranes showed a uniform thickness, flexible and transparent because it is well filled. Among them, PF-XAc-PPO70_25 showed good mechanical properties (56.1 MPa of tensile strength and 781.0 MPa of Young’s modulus) and dimensional stability due to the support. In addition, it has a high hydroxide conductivity (87.1 mS/cm at 80 °C) and low area specific resistance (0.040 Ω·cm²), at the same time showing stable alkaline stability. These data outperformed the commercial FAA-3-50 membrane sold by Fumatech in Germany. Based on the optimized properties, membrane electrode assembly using XAc-PPO70_25 revealed excellent cell performance (maximum power density: 239 mW/cm² at 0.49 V) than those of commercial FAA-3-50 Fumatech anion exchange membrane (maximum power density: 212 mW/cm² at 0.54 V) under the operating condition of 60 °C and 100% RH as well. It was expected that PF-XAc-PPO70_25 could be an excellent candidate based on the results superior to those of commercial membranes in these essential characteristics of fuel cells.

100th Anniversary of Macromolecular Science Viewpoint: Block Copolymers with Tethered Acid Groups: Challenges and Opportunities

Scientific research on advanced polymer electrolytes has led to the emergence of all-solid-state energy storage/transfer systems. Early research began with acid-tethered polymers half a century ago, and research interest has gradually shifted to high-precision polymers with controllable acid functional groups and nanoscale morphologies. Consequently, various self-assembled acid-tethered block polymer morphologies have been produced. Their ion properties are profoundly affected by the multiscale intermolecular interactions in confinements. The creation of hierarchically organized ion/dipole arrangements inside the block copolymer nanostructures has been highlighted as a future method for developing advanced single-ion polymers with decoupled ion dynamics and polymer chain relaxation. Several emerging practical applications of the acid-tethered block copolymers have been explored to draw attention to the challenges and opportunities in developing state-of-the-art electrochemical systems.

Sulfonated poly (arylene ether sulfone)-graft-sulfonated poly (vinyl alcohol) proton exchange membranes: Improved proton selectivity

Aldehyde terminated sulfonated poly (arylene ether sulfone) (SPAES-CHO) is prepared by a series of nucleophilic substitution reaction based on SPAES in this paper. Novel SPAES-graft-SPVA (SPAES-g-SPVA) membranes are fabricated by acetal reaction between SPAES-CHO and different amounts of sulfonated poly (vinyl alcohol) (SPVA). The 1H-NMR and FTIR indicate the successful preparation of SPAES-CHO and SPAES-g-SPVA membranes. With the introduction of SPVA, the SPAES-g-SPVA membranes have much lower methanol permeability than pure SPAES membrane and Nafion117 membrane. The methanol permeability coefficients of the SPAES-g-SPVA membranes decrease from 3.41 × 10−7 cm2 s−1 to 1.67 × 10−7 cm2 s−1 with the increase of SPVA content. And the proton conductivity of all the membranes is higher than 15 mS cm−1 at 25°C. Moreover, SPAES-g-SPVA membranes exhibit high proton selectivity. Especially, SPAES-g-SPVA-30% membrane has the highest proton selectivity, which is nearly five times higher than Nafion117.

Effect of Crosslinking Degree on Sulfonated Poly(aryl ether nitrile)s As Candidates for Proton Exchange Membranes

In order to investigate the effect of crosslinking degree on the water uptake, swelling ratio, and methanol permeability of sulfonated poly(aryl ether nitrile)s (SPENs), the molar content of sulfonated group in bisphenol monomer is fixed at 60% in this work. The properties of sulfonated poly (aryl ether nitrile) with different crosslinking degrees are studied by changing the content of propenyl group in sulfonated poly (aryl ether nitrile)s. The cross-linking reaction of the propenyl groups in the SPENs is cured at 230 °C. All the results show that this method is an effective way to improve the water uptake, swelling ratio, and methanol permeability to meet the application requirements of the SPENs membranes as proton exchange membranes in fuel cells.