Aluminum fumarate MOF/PVDF hollow fiber membrane for enhancement of water flux and thermal efficiency in direct contact membrane distillation

Advancements in Mixed-Matrix Membranes for Various Separation Applications: State of the Art and Future Prospects

Integrating nanomaterials into membranes has revolutionized selective transport processes, offering enhanced properties and functionalities. Mixed-matrix membranes (MMMs) are nanocomposite membranes (NCMs) that incorporate inorganic nanoparticles (NPs) into organic polymeric matrices, augmenting mechanical strength, thermal stability, separation performance, and antifouling characteristics. Various synthesis methods, like phase inversion, layer-by-layer assembly, electrospinning, and surface modification, enable the production of tailored MMMs. A trade-off exists between selectivity and flux in pristine polymer membranes or plain inorganic ceramic/zeolite membranes. In contrast, in MMMs, NPs exert a profound influence on membrane performance, enhancing both permeability and selectivity simultaneously, besides exhibiting profound antibacterial efficacy. Membranes reported in this work find application in diverse separation processes, notably in niche membrane-based applications, by addressing challenges such as membrane fouling and degradation, low flux, and selectivity, besides poor rejection properties. This review comprehensively surveys recent advances in nanoparticle-integrated polymeric membranes across various fields of water purification, heavy metal removal, dye degradation, gaseous separation, pervaporation (PV), fuel cells (FC), and desalination. Efforts have been made to underscore the role of nanomaterials in advancing environmental remediation efforts and addressing drinking water quality concerns through interesting case studies reported in the literature.

Fouling Reduction and Thermal Efficiency Enhancement in Membrane Distillation Using a Bilayer-Fluorinated Alkyl Silane-Carbon Nanotube Membrane

In this study, we report the robust hydrophobicity, lower fouling propensity, and high thermal efficiency of the 1H,1H,2H,2H-perfluorooctyltriethoxysilane (FAS)-coated, carbon nanotube-immobilized membrane (CNIM) when applied to desalination via membrane distillation. Referred to as FAS-CNIM, the membrane was developed through a process that combined the drop-casting of nanotubes flowed by a dip coating of the FAS layer. The membranes were tested for porosity, surface morphology, thermal stability, contact angle, and flux. The static contact angle of the FAS-CNIM was 153 ± 1°, and the modified membrane showed enhancement in water flux by 18% compared to the base PTFE membrane. The flux was tested at different operating conditions and the fouling behavior was investigated under extreme conditions using a CaCO3 as well as a mixture of CaCO3 and CaSO4 solution. The FAS-CNIM showed significantly lower fouling than plain PTFE or the CNIM; the relative flux reduction was 34.4% and 37.6% lower than the control for the CaCO3 and CaCO3/CaSO4 mixed salt solution. The FAS-CNIM exhibited a notable decrease in specific energy consumption (SEC). Specifically, the SEC for the FAS-CNIM measured 311 kwh/m3 compared to 330.5 kwh/m3 for the CNIM and 354 kwh/m3 for PTFE using a mixture of CaCO3/CaSO4. This investigation underscores the significant contribution of the carbon nanotubes' (CNTs) intermediate layer in creating a durable superhydrophobic membrane, highlighting the potential of utilizing carbon nanotubes for tailored interface engineering to tackle fouling for salt mixtures. The innovative design of a superhydrophobic membrane has the potential to alleviate wetting issues resulting from low surface energy contaminants present in the feed of membrane distillation processes.

Recent developments in solar-powered membrane distillation for sustainable desalination

The freshwater shortage continues to be one of the greatest challenges affecting our planet. Although traditional membrane distillation (MD) can produce clean water regardless of climatic conditions, the process wastes a lot of energy. The technique of solar-powered membrane distillation (SPMD) has received a lot of interest in the past decade, thanks to the development of photothermal materials. SPMD is a promising replacement for the traditional MD based on fossil fuels, as it can prevent the harmful effects of emissions on the environment. Integrating green solar energy with MD can reduce the cost of the water purification process and secure freshwater production in remote areas. At this point, it is important to consider the most current progress of the SPMD system and highlight the challenges and prospects of this technology. Based on this, the background, recent advances, and principles of MD and SPMD, their configurations and mechanisms, fabrication methods, advantages, and current limitations are discussed. Detailed comparisons between SPMD and traditional MD, assessments of various standards for incorporating photothermal materials with desirable properties, discussions of desalination and other applications of SPMD and MD, and energy consumption rates are also covered. The final section addresses the potential of SPMD to outperform traditional desalination technology while improving water production without requiring a significant amount of electrical or high-grade thermal energy.

Advancements in Nanoenabled Membrane Distillation for a Sustainable Water-Energy-Environment Nexus

The emergence of nano innovations in membrane distillation (MD) has garnered increasing scientific interest. This enables the exploration of state-of-the-art nano-enabled MD membranes with desirable properties, which significantly improve the efficiency and reliability of the MD process and open up opportunities for achieving a sustainable water-energy-environment (WEE) nexus. This comprehensive review provides broad coverage and in-depth analysis of recent innovations in nano-enabled MD membranes, focusing on their role in achieving desirable properties, such as strong liquid-repellence, high resistance to scaling, fouling, and wetting, as well as efficient self-heating and self-cleaning functionalities. The recent developments in nano-enhanced photothermal-catalytic applications for water-energy co-generation within a single MD system are also discussed. Furthermore, the bottlenecks are identified that impede the scale-up of nanoenhanced MD membranes and a future roadmap is proposed for their sustainable commercialiation. This holistic overview is expected to inspire future research and development efforts to fully harness the potential of nano-enabled MD membranes to achieve sustainable integration of water, energy, and the environment.

A novel ZIF-L/PEI thin film nanocomposite membrane for removing perfluoroalkyl substances (PFASs) from water: Enhanced retention and high flux

Membrane separation technology is widely recognized as an effective method for removing perfluoroalkyl substances (PFASs) in water treatment. ZIF-L, a metal-organic framework (MOF) family characterized by its mat-like cavities and leaf-like morphology, has garnered considerable interest and has been extensively employed in fabricating thin-film nanocomposite (TFN) membranes. In this study, a robust, high-performance TFN membrane to remove PFASs in a nanofiltration (NF) process was created through an interfacial polymerization approach on the surface of polysulfone (PSF), incorporating ZIF-L within the selective layer. The TFN membrane modified by adding 5 wt% ZIF-L (relative to the weight of ethylene imine polymer (PEI)) exhibits 2.3 times higher water flux (up to 47.56 L·m-2·h-1·bar-1) than the pristine thin film composite membrane (20.46 L·m-2·h-1·bar-1), and the rejection for typical PFASs were above 95 % (98.47 % for perfluorooctanesulfonic acid (PFOS) and 95.85 % for perfluorooctanoic acid (PFOA)). The effectiveness of the ZIF-L/PEI TFN membrane in retaining representative PFASs was examined under various conditions, including different pressures, feed concentrations, aqueous environments, and salt ions. Notably, the experiments demonstrated that even after contamination with humic acid (HA), >88 % of the water flux could be restored by washing. Additionally, density functional theory (DFT) calculations were employed to predict the distinct intermolecular interactions between PFASs and ZIF-L as well as PEI. These calculations provide additional insights into the interception mechanism of TFN membranes towards PFASs. Based on this study, TFN membranes incorporating MOF as nanofillers show great potential as an effective method for purifying PFASs from aqueous environments and possess superior environmental sustainability and cost-effectiveness.

Cu and Zn promoted Al-fumarate metal organic frameworks for electrocatalytic CO2 reduction

Metal organic frameworks (MOFs) are attractive materials to generate multifunctional catalysts for the electrocatalytic reduction of CO2 to hydrocarbons. Here we report the synthesis of Cu and Zn modified Al-fumarate (Al-fum) MOFs, in which Zn promotes the selective reduction of CO2 to CO and Cu promotes CO reduction to oxygenates and hydrocarbons in an electrocatalytic cascade. Cu and Zn nanoparticles (NPs) were introduced to the Al-fum MOF by a double solvent method to promote in-pore metal deposition, and the resulting reduced Cu-Zn@Al-fum drop-cast on a hydrophobic gas diffusion electrode for electrochemical study. Cu-Zn@Al-fum is active for CO2 electroreduction, with the Cu and Zn loading influencing the product yields. The highest faradaic efficiency (FE) of 62% is achieved at -1.0 V vs. RHE for the conversion of CO2 into CO, HCOOH, CH4, C2H4 and C2H5OH, with a FE of 28% to CH4, C2H4 and C2H5OH at pH 6.8. Al-fum MOF is a chemically robust matrix to disperse Cu and Zn NPs, improving electrocatalyst lifetime during CO2 reduction by minimizing transition metal aggregation during electrode operation.

Novel Hydrophobic Functionalized UiO-66 Series: Synthesis, Characterization, and Evaluation of Their Structural and Physical-Chemical Properties

A novel set of four functionalized hydrophobic UiO-66-NHR series were synthesized through postsynthetic procedures, utilizing various benzoyl chlorides and UiO-66-NH2 as starting materials. This synthesis method was carried out by employing p- (1) and o-toluoyl (2), as well as 2- (3) and 4-fluorobenzoyl (4) substituents. The analysis of the resulting compounds was performed using conventional spectroscopic methods such as FT-IR and 1H NMR to quantify the conversion rate into amide. Furthermore, SEM and XPS techniques were employed for morphological and surface analysis. Finally, the evaluation of the chemical stability and contact angle using the sessile drop method was performed to evaluate the technological potential of these compounds for application in aqueous and acidic media (such as selective separation of different metals and wastewater recovery).

Study on Low Thermal-Conductivity of PVDF@SiAG/PET Membranes for Direct Contact Membrane Distillation Application

In order to enhance the separation performance and reduce the heat loss of transmembrane for membrane distillation, the thermal efficiency and hydrophobicity of the membrane distillation need to be simultaneously enhanced. In this work, a polyvinylidene difluoride/polyethylene glycol terephthalate (PVDF/PET) hydrophobic/hydrophilic membrane has been prepared by non-solvent phase induction method. Nanosized silica aerogel (SiAG) with high porosity has been added to the composite membranes. The modifying effects and operating conditions on permeate flux and thermal efficiency in direct contact membrane distillation (DCMD) are investigated. Furthermore, the latent heat of vaporization and the heat transfer across the membranes have been compared for SiAG addition, which indicates that the composite PVDF@SiAG/PET membranes demonstrate a great potential for distillation-separation application due to their high heat efficiency.

Aliquots of MIL-140 and Graphene in Smart PNIPAM Mixed Hydrogels: A Nanoenvironment for a More Eco-Friendly Treatment of NaCl and Humic Acid Mixtures by Membrane Distillation

The problem of water scarcity is already serious and risks becoming dramatic in terms of human health as well as environmental safety. Recovery of freshwater by means of eco-friendly technologies is an urgent matter. Membrane distillation (MD) is an accredited green operation for water purification, but a viable and sustainable solution to the problem needs to be concerned with every step of the process, including managed amounts of materials, membrane fabrication procedures, and cleaning practices. Once it is established that MD technology is sustainable, a good strategy would also be concerned with the choice of managing low amounts of functional materials for membrane manufacturing. These materials are to be rearranged in interfaces so as to generate nanoenvironments wherein local events, conceived to be crucial for the success and sustainability of the separation, can take place without endangering the ecosystem. In this work, discrete and random supramolecular complexes based on smart poly(N-isopropyl acrylamide) (PNIPAM) mixed hydrogels with aliquots of ZrO(O₂C-C₁₀H₆-CO₂) (MIL-140) and graphene have been produced on a polyvinylidene fluoride (PVDF) sublayer and have been proven to enhance the performance of PVDF membranes for MD operations. Two-dimensional materials have been adhered to the membrane surface through combined wet solvent (WS) and layer-by-layer (LbL) spray deposition without requiring further subnanometer-scale size adjustment. The creation of a dual responsive nanoenvironment has enabled the cooperative events needed for water purification. According to the MD's rules, a permanent hydrophobic state of the hydrogels together with a great ability of 2D materials to assist water vapor diffusion through the membranes has been targeted. The chance to switch the density of charge at the membrane-aqueous solution interface has further allowed for the choice of greener and more efficient self-cleaning procedures with a full recovery of the permeation properties of the engineered membranes. The experimental evidence of this work confirms the suitability of the proposed approach to obtain distinct effects on a future production of reusable water from hypersaline streams under somewhat soft working conditions and in full respect to environmental sustainability.

Modified Electrospun Membranes Using Different Nanomaterials for Membrane Distillation

Obtaining fresh drinking water is a challenge directly related to the change in agricultural, industrial, and societal demands and pressure. Therefore, the sustainable treatment of saline water to get clean water is a major requirement for human survival. In this review, we have detailed the use of electrospun nanofiber-based membranes (ENMs) for water reclamation improvements with respect to physical and chemical modifications. Although membrane distillation (MD) has been considered a low-cost water reclamation process, especially with the availability of low-grade waste heat sources, significant improvements are still required in terms of preparing efficient membranes with enhanced water flux, anti-fouling, and anti-scaling characteristics. In particular, different types of nanomaterials have been explored as guest molecules for electrospinning with different polymers. Nanomaterials such as metallic organic frameworks (MOFs), zeolites, dioxides, carbon nanotubes (CNTs), etc., have opened unprecedented perspectives for the implementation of the MD process. The integration of nanofillers gives appropriate characteristics to the MD membranes by changing their chemical and physical properties, which significantly enhances energy efficiency without impacting the economic costs. Here, we provide a comprehensive overview of the state-of-the-art status, the opportunities, open challenges, and pitfalls of the emerging field of modified ENMs using different nanomaterials for desalination applications.

State-of-the-Art Organic- and Inorganic-Based Hollow Fiber Membranes in Liquid and Gas Applications: Looking Back and Beyond

The aggravation of environmental problems such as water scarcity and air pollution has called upon the need for a sustainable solution globally. Membrane technology, owing to its simplicity, sustainability, and cost-effectiveness, has emerged as one of the favorable technologies for water and air purification. Among all of the membrane configurations, hollow fiber membranes hold promise due to their outstanding packing density and ease of module assembly. Herein, this review systematically outlines the fundamentals of hollow fiber membranes, which comprise the structural analyses and phase inversion mechanism. Furthermore, illustrations of the latest advances in the fabrication of organic, inorganic, and composite hollow fiber membranes are presented. Key findings on the utilization of hollow fiber membranes in microfiltration (MF), nanofiltration (NF), reverse osmosis (RO), forward osmosis (FO), pervaporation, gas and vapor separation, membrane distillation, and membrane contactor are also reported. Moreover, the applications in nuclear waste treatment and biomedical fields such as hemodialysis and drug delivery are emphasized. Subsequently, the emerging R&D areas, precisely on green fabrication and modification techniques as well as sustainable materials for hollow fiber membranes, are highlighted. Last but not least, this review offers invigorating perspectives on the future directions for the design of next-generation hollow fiber membranes for various applications. As such, the comprehensive and critical insights gained in this review are anticipated to provide a new research doorway to stimulate the future development and optimization of hollow fiber membranes.

Study of MOF incorporated dual layer membrane with enhanced removal of ammonia and per-/poly-fluoroalkyl substances (PFAS) in landfill leachate treatment

Landfill leachate is a highly polluted and complex wastewater as it contains large amounts of organic matters, ammonia‑nitrogen, heavy metals, and per-/poly-fluoroalkyl substances (PFAS), which makes its treatment very challenging. In this paper, hydrophilic/hydrophobic dual layer membranes combining advantages of pervaporation and membrane distillation was employed to treat leachate in a direct contact membrane distillation (DCMD) configuration. An aluminum fumarate (AlFu) metal organic framework (MOF) incorporated poly(vinyl alcohol) (PVA) hydrophilic layer was coated on hydrophobic PTFE membrane to overcome the low separation efficiency of PFAS and ammonia and wetting issues encountered by the conventional hydrophobic PTFE membrane used for DCMD. The rejections of dual layer membranes with different MOF loading to PFAS, ammonia, TOC and TDS were assessed based on the amount of AlFu MOF incorporated into the PVA layer. Based on the conducted adsorption tests, it was found that AlFu MOF increases the rejection of PVA layer to PFAS and ammonia. The coating of the hydrophilic layer could enhance the wetting resistance with/without MOF addition. In comparison with the pristine PTFE membrane using synthetic feed containing 3 wt% NaCl, 1 wt% addition of AlFu MOF into the PVA layer showed slightly increased flux. All the tested membranes showed more than 99% rejection to TOC. The rejection to ammonia was increased as more MOF was incorporated into the PVA layer. The maximum rejection of ammonia was 99.8% when the PVA layer containing 10% MOF. All the membranes showed more than 99% rejection to PFOS and PFHxS. However, PTFE membrane did not show any rejection to PFOA. As more MOF was added into the hydrophilic layer, the rejection to PFOA increased, but plateaued at 65.6% with 5% MOF incorporation into the hydrophilic layer.

Facile fabrication of zeolitic imidazolate framework hollow fibre membranes via a novel scalable continuous fluid circulation process

A novel continuous fluid circulation system was designed and employed for the impregnation seeding and fabrication of zeolitic imidazolate framework (ZIF) crystals on the internal surface of polymeric hollow fibre membranes. Application of impregnation seeding has been proven effective to decrease crystal size, consequently increasing surface roughness and wettability of the membrane. Evaluation of the as-synthesised membrane demonstrated excellent separation efficiencies (>99%) of surfactant stabilised oil-in-water emulsions. Owing to the simple impregnation strategy assisted by the continuous fluid circulation, the active ZIF layer formed was visibly thinner and denser than typical seeding techniques, hence a high pure water flux of >1150 L m^-2 h^-1 bar^-1 was achieved. The membranes were highly selective and ultra-permeable to water, however, almost impermeable to oils in a water environment, e.g., n-hexane, n-heptane, chloroform and dichloromethane, as well as their emulsion mixtures, with a separation efficiency higher than 99%. Besides, this new continuous fluid circulation method was also found promising for the synthesis of other types of ZIF on hollow fibre membranes.

Fabrication of Porous Polyimide Membrane with Through-Hole via Multiple Solvent Displacement Method

Porous polyimide (PI) membranes are widely used in separation processes because of their excellent thermal and mechanical properties. However, the applications of porous PI membranes are limited in the nanofiltration range. In this study, porous PI membranes with through-holes have been successfully fabricated by the novel multiple solvent displacement method. This new method requires only a porous polyamic acid (PAA) membrane, which was prepared by immersing PAA film in N-methylpyrrolidoneebk; (NMP) prior to immersing it in a mixed solvent consisting of NMP and a poor solvent, followed by immersion only in poor solvent. The pore size, morphology, porosity, and air permeability demonstrated that the fabricated PI membranes had a uniformly porous structure with through-holes over their surface. This new method enabled control of pore size (3-11 μm) by selecting a suitable poor solvent. This multiple solvent displacement method is highly versatile and promising for the fabrication of porous PI membranes.

Review of Transport Phenomena and Popular Modelling Approaches in Membrane Distillation

In this paper, the transport phenomena in four common membrane distillation (MD) configurations and three popular modelling approaches are introduced. The mechanism of heat transfer on the feed side of all configurations are the same but are distinctive from each other from the membrane interface to the bulk permeate in each configuration. Based on the features of MD configurations, the mechanisms of mass and heat transfers for four configurations are reviewed together from the bulk feed to the membrane interface on the permeate but reviewed separately from the interface to the bulk permeate. Since the temperature polarisation coefficient cannot be used to quantify the driving force polarisation in Sweeping Gas MD and Vacuum MD, the rate of driving force polarisation is proposed in this paper. The three popular modelling approaches introduced are modelling by conventional methods, computational fluid dynamics (CFD) and response surface methodology (RSM), which are based on classic transport mechanism, computer science and mathematical statistics, respectively. The default assumptions, area for applications, advantages and disadvantages of those modelling approaches are summarised. Assessment and comparison were also conducted based on the review. Since there are only a couple of full-scale plants operating worldwide, the modelling of operational cost of MD was only briefly reviewed. Gaps and future studies were also proposed based on the current research trends, such as the emergence of new membranes, which possess the characteristics of selectivity, anti-wetting, multilayer and incorporation of inorganic particles.

A Mini Review on Antiwetting Studies in Membrane Distillation for Textile Wastewater Treatment

The textile industry is an important contributor to the growth of the global economy. However, a huge quantity of wastewater is generated as a by-product during textile manufacturing, which hinders the ongoing development of textile industry in terms of environmental sustainability. Membrane distillation (MD), which is driven by thermal-induced vapor pressure difference, is being considered as an emerging economically viable technology to treat the textile wastewater for water reuse. So far, massive efforts have been put into new membrane material developments and modifications of the membrane surface. However, membrane wetting, direct feed solution transport through membrane pores leading to the failure of separation, remains as one of the main challenges for the success and potential commercialization of this separation process as textile wastewater contains membrane wetting inducing surfactants. Herein, this review presents current progress on the MD process for textile wastewater treatment with particular focuses on the fundamentals of membrane wetting, types of membranes applied as well as the fabrication or modification of membranes for anti-wetting properties. This article aims at providing insights in membrane design to enhance the MD separation performance towards commercial application of textile wastewater treatment.

In Situ Polymerization of Polypyrrole @ Aluminum Fumarate Metal-Organic Framework Hybrid Nanocomposites for the Application of Wastewater Treatment

Composite metal–organic frameworks combine large and accessible surface areas with low density and high stability. Herein, we present novel nanocomposites of polypyrrole/aluminum fumarate metal–organic framework (PPy/AlFu MOF), which were synthesized via in situ oxidative polymerization with the aim of MOF functionalization to enhance its thermal stability and increase the specific surface area so that these nanocomposites may be used as potential adsorbents. The synthesized nanocomposites were characterized by various techniques, such as powder X-ray diffraction, scanning electron microscopy, and Fourier-transform infrared spectroscopy (FTIR). The successful functionalization of aluminum fumarate MOF was confirmed by FTIR, and the Brunauer–Emmett–Teller (BET) surface area of the PPy/MOF nanocomposite slightly increased from 795 to 809 m2/g. Thermogravimetric analysis data also show that the weight loss of the composite is up to 30% at temperatures up to 500 ℃. Remarkably, lead (50 ppm) sequestration using the composite was tested, and the atomic absorption spectrometry data demonstrate that PPy/MOF is a super-adsorbent for heavy metal ions. This work shows that the novel polymer–MOF composites are promising materials for the selective removal of lead from wastewater streams.

Recent Developments in Nanomaterials-Modified Membranes for Improved Membrane Distillation Performance

Membrane distillation (MD) is a thermally induced membrane separation process that utilizes vapor pressure variance to permeate the more volatile constituent, typically water as vapor, across a hydrophobic membrane and rejects the less volatile components of the feed. Permeate flux decline, membrane fouling, and wetting are some serious challenges faced in MD operations. Thus, in recent years, various studies have been carried out on the modification of these MD membranes by incorporating nanomaterials to overcome these challenges and significantly improve the performance of these membranes. This review provides a comprehensive evaluation of the incorporation of new generation nanomaterials such as quantum dots, metalloids and metal oxide-based nanoparticles, metal organic frameworks (MOFs), and carbon-based nanomaterials in the MD membrane. The desired characteristics of the membrane for MD operations, such as a higher liquid entry pressure (LEPw), permeability, porosity, hydrophobicity, chemical stability, thermal conductivity, and mechanical strength, have been thoroughly discussed. Additionally, methodologies adopted for the incorporation of nanomaterials in these membranes, including surface grafting, plasma polymerization, interfacial polymerization, dip coating, and the efficacy of these modified membranes in various MD operations along with their applications are addressed. Further, the current challenges in modifying MD membranes using nanomaterials along with prominent future aspects have been systematically elaborated.