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Cheng X, Bae J. Recent Advancements in Fabrication, Separation, and Purification of Hierarchically Porous Polymer Membranes and Their Applications in Next-Generation Electrochemical Energy Storage Devices. Polymers (Basel) 2024; 16:3269. [PMID: 39684015 DOI: 10.3390/polym16233269] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/16/2024] [Revised: 11/18/2024] [Accepted: 11/20/2024] [Indexed: 12/18/2024] Open
Abstract
In recent years, hierarchically porous polymer membranes (HPPMs) have emerged as promising materials for a wide range of applications, including filtration, separation, and energy storage. These membranes are distinguished by their multiscale porous structures, comprising macro-, meso-, and micropores. The multiscale structure enables optimizing the fluid dynamics and maximizing the surface areas, thereby improving the membrane performance. Advances in fabrication techniques such as electrospinning, phase separation, and templating have contributed to achieving precise control over pore size and distribution, enabling the creation of membranes with properties tailored to specific uses. In filtration systems, these membranes offer high selectivity and permeability, making them highly effective for the removal of contaminants in environmental and industrial processes. In electrochemical energy storage systems, the porous membrane architecture enhances ion transport and charge storage capabilities, leading to improved performance in batteries and supercapacitors. This review highlights the recent advances in the preparation methods for hierarchically porous structures and their progress in electrochemical energy storage applications. It offers valuable insights and references for future research in this field.
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Affiliation(s)
- Xiong Cheng
- Department of Physics, Gachon University, Seongnam-si 13120, Gyeonggi-do, Republic of Korea
| | - Joonho Bae
- Department of Physics, Gachon University, Seongnam-si 13120, Gyeonggi-do, Republic of Korea
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2
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Croft C, Nagul EA, Almeida MIS, Kolev SD. Polymer-Based Extracting Materials in the Green Recycling of Rare Earth Elements: A Review. ACS OMEGA 2024; 9:40315-40328. [PMID: 39371975 PMCID: PMC11447746 DOI: 10.1021/acsomega.4c06990] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/30/2024] [Revised: 09/05/2024] [Accepted: 09/10/2024] [Indexed: 10/08/2024]
Abstract
Rare earth elements (REEs) are becoming increasingly important in the development of modern and green energy technologies with the demand for REEs predicted to grow in the foreseeable future. The importance of REEs lies in their unique physiochemical properties, which cannot be reproduced using other elements. REEs are sourced through mining, with global exploration of additional commercially viable mining sites still ongoing. However, there is a growing need for recycling of REEs due to the current supply of REEs not matching the growing demand, the environmental impact of REE mining and processing (the so-called "balance problem"), and the generation of large volumes of harmful electronic waste (e-waste). Industrial REE processing is mainly carried out by hydrometallurgy processes, particularly solvent extraction (SX) and ion exchange (IX) technologies. However, these methods have a significant environmental impact due to their intensive use of harmful and nonsustainable reagents. This Review highlights the development of approaches involving polymer-based extracting materials for REE manufacturing as more sustainable alternatives to current industrial REE processing methods. These materials include supported liquid membranes (SLMs), solvent impregnated resins (SIRs), macro and micro capsules, polymer inclusion membranes (PIMs), and micro polymer inclusion beads (μPIBs). Polymer-based extracting materials have the advantage of more economical regent usage while applying the same extractants used in commercial SX, enabling applications analogous to the current industrial process. These materials can be fabricated by a variety of methods in a diverse range of physical formats, with the advantages and disadvantages of each material type described and discussed in this Review along with their applications to REE processing, including e-waste recycling and mineral processing.
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Affiliation(s)
- Charles
F. Croft
- School
of Chemistry, The University of Melbourne, Victoria 3010, Australia
| | - Edward A. Nagul
- School
of Chemistry, The University of Melbourne, Victoria 3010, Australia
| | | | - Spas D. Kolev
- School
of Chemistry, The University of Melbourne, Victoria 3010, Australia
- Department
of Chemical Engineering, The University
of Melbourne, Victoria 3010, Australia
- Faculty
of Chemistry and Pharmacy, Sofia University
“St. Kl. Ohridski”, 1 James Bourchier Boulevard, Sofia 1164, Bulgaria
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3
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Kaczorowska MA. The Latest Achievements of Liquid Membranes for Rare Earth Elements Recovery from Aqueous Solutions-A Mini Review. MEMBRANES 2023; 13:839. [PMID: 37888011 PMCID: PMC10608305 DOI: 10.3390/membranes13100839] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/30/2023] [Revised: 10/14/2023] [Accepted: 10/19/2023] [Indexed: 10/28/2023]
Abstract
The systematic increase in the use of rare earth elements (REEs) in various technologically advanced products around the world (e.g., in electronic devices), the growing amount of waste generated by the use of high-tech materials, and the limited resources of naturally occurring REE ores resulted in an intensive search for effective and environmentally safe methods for recovering these elements. Among these methods, techniques based on the application of various types of liquid membranes (LMs) play an important role, primarily due to their high efficiency, the simplicity of membrane formation and use, the utilization of only small amounts of environmentally hazardous reagents, and the possibility of simultaneous extraction and back-extraction and reusing the membranes after regeneration. However, because both primary and secondary sources (e.g., waste) of REEs are usually complex and contain a wide variety of components, and the selectivity and efficiency of LMs depend on many factors (e.g., the composition and form of the membrane, nature of the recovered ions, composition of the feed and stripping phases, etc.), new membranes are being developed that are "tailored" to the properties of the recovered rare earth elements and to the character of the solution in which they occur. This review describes the latest achievements (since 2019) related to the recovery of a range of REEs with the use of various liquid membranes (supported liquid membranes (SLMs), emulsion liquid membranes (ELMs), and polymer inclusion membranes (PIMs)), with particular emphasis on methods that fall within the trend of eco-friendly solutions.
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Affiliation(s)
- Małgorzata A Kaczorowska
- Faculty of Chemical Technology and Engineering, Bydgoszcz University of Science and Technology, 3 Seminaryjna Street, PL 85326 Bydgoszcz, Poland
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Kaczorowska MA. The Use of Polymer Inclusion Membranes for the Removal of Metal Ions from Aqueous Solutions-The Latest Achievements and Potential Industrial Applications: A Review. MEMBRANES 2022; 12:1135. [PMID: 36422127 PMCID: PMC9695490 DOI: 10.3390/membranes12111135] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/30/2022] [Revised: 11/08/2022] [Accepted: 11/09/2022] [Indexed: 05/12/2023]
Abstract
The growing demand for environmentally friendly and economical methods of removing toxic metal ions from polluted waters and for the recovery of valuable noble metal ions from various types of waste, which are often treated as their secondary source, has resulted in increased interest in techniques based on the utilization of polymer inclusion membranes (PIMs). PIMs are characterized by many advantages (e.g., the possibility of simultaneous extraction and back extraction, excellent stability and high reusability), and can be adapted to the properties of the removed target analyte by appropriate selection of carriers, polymers and plasticizers used for their formulation. However, the selectivity and efficiency of the membrane process depends on many factors (e.g., membrane composition, nature of removed metal ions, composition of aqueous feed solution, etc.), and new membranes are systematically designed to improve these parameters. Numerous studies aimed at improving PIM technology may contribute to the wider use of these methods in the future on an industrial scale, e.g., in wastewater treatment. This review describes the latest achievements related to the removal of various metal ions by PIMs over the past 3 years, with particular emphasis on solutions with potential industrial application.
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Affiliation(s)
- Małgorzata A Kaczorowska
- Faculty of Chemical Technology and Engineering, Bydgoszcz University of Science and Technology, 3 Seminaryjna Street, 85326 Bydgoszcz, Poland
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5
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Pan W, Chen L, Wang Y, Yan Y. Selective separation of low concentration rare earths via coordination-induced ion imprinted electrospun membranes. J Memb Sci 2022. [DOI: 10.1016/j.memsci.2022.120759] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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6
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Development of micro polymer inclusion beads (µPIBs) for the extraction of lanthanum. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2021.120342] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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7
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Kazemi D, Yaftian MR. Selective transport-recovery of bismuth(III) by a polymer inclusion membrane containing polyvinyl chloride base polymer and bis(2-ethylhexyl)phosphoric acid. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2021.120375] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
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8
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Bashiri A, Nikzad A, Maleki R, Asadnia M, Razmjou A. Rare Earth Elements Recovery Using Selective Membranes via Extraction and Rejection. MEMBRANES 2022; 12:80. [PMID: 35054606 PMCID: PMC8779715 DOI: 10.3390/membranes12010080] [Citation(s) in RCA: 15] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/28/2021] [Revised: 01/05/2022] [Accepted: 01/06/2022] [Indexed: 01/27/2023]
Abstract
Recently, demands for raw materials like rare earth elements (REEs) have increased considerably due to their high potential applications in modern industry. Additionally, REEs' similar chemical and physical properties caused their separation to be difficult. Numerous strategies for REEs separation such as precipitation, adsorption and solvent extraction have been applied. However, these strategies have various disadvantages such as low selectivity and purity of desired elements, high cost, vast consumption of chemicals and creation of many pollutions due to remaining large amounts of acidic and alkaline wastes. Membrane separation technology (MST), as an environmentally friendly approach, has recently attracted much attention for the extraction of REEs. The separation of REEs by membranes usually occurs through three mechanisms: (1) complexation of REE ions with extractant that is embedded in the membrane matrix, (2) adsorption of REE ions on the surface created-active sites on the membrane and (3) the rejection of REE ions or REEs complex with organic materials from the membrane. In this review, we investigated the effect of these mechanisms on the selectivity and efficiency of the membrane separation process. Finally, potential directions for future studies were recommended at the end of the review.
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Affiliation(s)
- Atiyeh Bashiri
- School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran 16845-161, Iran;
| | - Arash Nikzad
- Department of Mechanical Engineering, University of British Columbia, 2054-6250 Applied Science Lane, Vancouver, BC V6T1Z4, Canada;
| | - Reza Maleki
- Department of Physics, University of Tehran, Tehran 14395-547, Iran;
| | - Mohsen Asadnia
- School of Engineering, Macquarie University, Sydney, NSW 2109, Australia;
| | - Amir Razmjou
- UNESCO Centre for Membrane Science and Technology, School of Chemical Engineering, University of New South Wales, Sydney, NSW 2052, Australia
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9
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Maiphetlho K, Chimuka L, Tutu H, Richards H. Technical design and optimisation of polymer inclusion membranes (PIMs) for sample pre-treatment and passive sampling - A review. THE SCIENCE OF THE TOTAL ENVIRONMENT 2021; 799:149483. [PMID: 34426342 DOI: 10.1016/j.scitotenv.2021.149483] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/18/2021] [Revised: 07/14/2021] [Accepted: 08/01/2021] [Indexed: 06/13/2023]
Abstract
This review reports on the increasing interest in technical designs, calibration, and application of PIM-based devices in sample pre-treatment and passive sampling in environmental water monitoring from 2010 to 2021. With regards to passive sampling, devices are calibrated in a laboratory setup using either a dip-in or flow-through approach before environmental application. In sample preparation, the device set-ups can be offline, online or in a continuous flow separation device connected to a flow injection analysis system. The PIMs have also demonstrated potential in both these offline and online separations; however, there is still a draw-back of low diffusion coefficients obtained in these PIM set-ups. Electro-driven membrane (EME) extraction has demonstrated better performance as well as improved analyte flux. Critical in electro-driven membrane extraction is applying correct voltage that may not compromise the PIM performance due to leaching of components to the aqueous solutions. Further, besides different PIM configurations and designs being developed, PIM based extractions are central to PIM components (base polymer, carrier and plasticizer). As such, recent studies have also focused on improving PIM stability by investigating use of various PIM components, incorporating nano additives into the PIM composition, and investigating novel green PIM synthetic routes. All these aspects are covered in this review. Further, some recent studies that have demonstrated the ability to eliminate effects of flow patterns and membrane biofouling in PIM based applications are also included.
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Affiliation(s)
- Kgomotso Maiphetlho
- Molecular Sciences Institute, School of Chemistry, University of the Witwatersrand, Private Bag X3, WITS, 2050 Johannesburg, South Africa
| | - Luke Chimuka
- Molecular Sciences Institute, School of Chemistry, University of the Witwatersrand, Private Bag X3, WITS, 2050 Johannesburg, South Africa
| | - Hlanganani Tutu
- Molecular Sciences Institute, School of Chemistry, University of the Witwatersrand, Private Bag X3, WITS, 2050 Johannesburg, South Africa
| | - Heidi Richards
- Molecular Sciences Institute, School of Chemistry, University of the Witwatersrand, Private Bag X3, WITS, 2050 Johannesburg, South Africa.
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11
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A preliminary study of polymer inclusion membrane for lutetium(III) separation and membrane regeneration. J RARE EARTH 2021. [DOI: 10.1016/j.jre.2020.07.024] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
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12
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Ghaderi N, Dolatyari L, Kazemi D, Sharafi HR, Shayani‐Jam H, Yaftian MR. Application of a polymer inclusion membrane made of cellulose triacetate base polymer and trioctylamine for the selective extraction of bismuth(
III
) from chloride solutions. J Appl Polym Sci 2021. [DOI: 10.1002/app.51480] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
Affiliation(s)
- Narges Ghaderi
- Department of Chemistry, Faculty of Science The University of Zanjan Zanjan Iran
| | - Leila Dolatyari
- Department of Chemistry, Zanjan Branch Islamic Azad University Zanjan Iran
| | - Davood Kazemi
- Department of Chemistry, Faculty of Science The University of Zanjan Zanjan Iran
| | - Hamid Reza Sharafi
- Department of Chemistry, Faculty of Science The University of Zanjan Zanjan Iran
| | - Hassan Shayani‐Jam
- Department of Chemistry, Faculty of Science The University of Zanjan Zanjan Iran
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13
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Recovery of platinum group metals from a spent automotive catalyst using polymer inclusion membranes containing an ionic liquid carrier. J Memb Sci 2021. [DOI: 10.1016/j.memsci.2021.119296] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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14
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Wang D, Liu F, Zhang X, Wu M, Wang F, Liu J, Wang J, Liu Q, Zeng H. A Janus facilitated transport membrane with asymmetric surface wettability and dense/porous structure: Enabling high stability and separation efficiency. J Memb Sci 2021. [DOI: 10.1016/j.memsci.2021.119183] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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15
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Sedkaoui Y, Abdellaoui N, Arous O, Lounici H, Nasrallah N, Szymczyk A. Elaboration and characterization of multilayer polymeric membranes: effect of the chemical nature of polymers. JOURNAL OF POLYMER ENGINEERING 2020. [DOI: 10.1515/polyeng-2020-0165] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
The transport phenomena across polymeric membrane may be enhanced by applying various strengths inside or outside the system. Recently, polymer inclusion membrane (PIM) has been considered one of the most popular methods that acts as a sink for the contaminant and immobilizes it. In the literature, there is no report about how to achieve the synthesis of multi-layer PIMs. In this paper, an improvement of a novel category of membrane without carrier for performing ion separation is reported. Different membranes were elaborated from binary mixtures of polymers, cellulose triacetate (CTA), polymethyl methacrylate (PMMA) and polyvinyl chloride (PVC) using 2-nitrophenyl octyle-ether (NPOE) as plasticizer and carrier in the same time, in order to increase specific interactions between the different polymers. The membranes (Polymer 1– NPOE – Polymer 2) were synthesized by phase inversion method modified by changing the procedure of a plasticizer/carrier addition and characterized by FTIR, TGA, SEM, zeta potential and contact angle. The CTA-based membranes exhibited well-defined pores partially filled with the second polymer and NPOE. Overall, our results showed that the addition of NPOE resulted in homogeneous membranes with modified physical properties, such as thickness, and hydrophobicity. A study of transport of Pb(II) using the synthesized membranes was studied. Dialysis experiments of lead ions across a polymeric membrane have shown that (CTA + NPOE + PMMA) and (PMMA + NPOE + PVC) membranes proved a good performance in one stage by fixing 12.15 and 25.31% of lead, respectively, without any additionally added carrier and acids. These results confirm the affinity between a basic polymer (poly-methyl methacrylate) and the metallic ion (Pb2+).
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Affiliation(s)
- Youcef Sedkaoui
- Laboratoire Matériaux et Développement Durable (LMDD) , Université de Bouira , Rue DRISSI Yahia , 10000 Bouira , Algeria
- National Polytechnic School of Algiers (ENP) , 10 Hassen Badi , PO Box 182 , El Harrach , 16200 Algiers , Algeria
| | - Naima Abdellaoui
- Faculté de Chimie, Laboratoire des matériaux polymères , USTHB , BP 32 El Alia , 16111 Alger , Algeria
| | - Omar Arous
- Faculty of Chemistry, Laboratory of Hydrometallurgy and Inorganic Molecular Chemistry , USTHB , PO Box 32 El Alia , 16111 Algiers , Algeria
| | - Hakim Lounici
- Laboratoire Matériaux et Développement Durable (LMDD) , Université de Bouira , Rue DRISSI Yahia , 10000 Bouira , Algeria
- National Polytechnic School of Algiers (ENP) , 10 Hassen Badi , PO Box 182 , El Harrach , 16200 Algiers , Algeria
| | - Noreddine Nasrallah
- Laboratoire de Génie de la Réaction, Faculté de Génie Mécanique et Génie des Procédés , USTHB , BP 32 El Alia , 16111 Alger , Algeria
| | - Anthony Szymczyk
- Institut des Sciences Chimiques de Rennes (ISCR) – UMR 6226, Univ. Rennes, CNRS , F-35000 Rennes , France
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Wang Y, Chen L, Yan Y, Chen J, Dai J, Dai X. Separation of adjacent heavy rare earth Lutetium (III) and Ytterbium (III) by task-specific ionic liquid Cyphos IL 104 embedded polymer inclusion membrane. J Memb Sci 2020. [DOI: 10.1016/j.memsci.2020.118263] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/16/2022]
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