Novel MOF-capped halloysite nanotubes/PDMS mixed matrix membranes for enhanced n-butanol permselective pervaporation

Nanoconfined Ultrathin Polymer Membrane for Ultrafast Separation of Biobutanol from Water

Efficient recovery of biobutanol, a next-generation biofuel, from fermentation liquor remains challenging due to its low concentration and volatility. This study introduces ultrathin rubbery polymer membranes developed through an interfacial dissolution-crosslinking method, with cross-linked polysiloxane confined within the permanent nanovoids of ceramic alumina substrates. The resulting membranes, which are less than 10 nm thick, achieve unparalleled performance: concentrating 1.0 wt% aqueous n-butanol 14.2-fold with a record-high liquid flux of 110 kg m-2 h-1-one to two orders of magnitude greater than those of previously reported membranes. These advancements suggest significant reductions in the membrane area and operational costs for large-scale biobutanol separation, establishing a sustainable and economical solution for biofuel production.

Incorporating Mixed-Ligand Zeolitic Imidazolate Framework into Polydimethyldiethoxysilane (PDMDES) Membrane for Enhancing Alcohol Pervaporation Recovery

In the present study, a zeolitic imidazolate framework with mixed ligands, ZIF-8-90, was synthesized and embedded into an ultrathin polydimethyldiethoxysilane (PDMDES) matrix to prepare a ZIF-8-90/PDMDES mixed matrix membrane (MMM) for the enhanced recovery of alcohols from dilute aqueous solutions via pervaporation, using a facile solution coating method. The synthesized ZIF-8-90 particles demonstrated superior hydrophobicity and thermal stability compared to those of both ZIF-8 and ZIF-90 particles. Furthermore, the hydrophobicity, thermal stability, and sorption ability for alcohols of the ZIF-8-90/PDMDES MMM were significantly improved, attributed to the incorporation of mixed-ligand ZIF-8-90. Notably, the MMMs displayed two distinct cross-sectional morphologies: (1) ZIF-8-90 particles enveloped by PDMDES polymer forming filler bulges and (2) an accumulation of ZIF-8-90 particles resembling a brick-wall-like structure. The MMM incorporating 2.5 wt % ZIF-8-90 exhibited the optimal performance among the fabricated MMMs with various ZIF-8-90 loadings, spanning from 0 to 3.2 wt %. The effects of feed concentrations and operation temperatures were systematically investigated. The best pervaporation performance was achieved using the 2.5 wt % ZIF-8-90-filled MMM, effectively separating a 5.0 wt % ethanol/water mixture at 60 °C, yielding a distinguished total flux of 7.70 kg·m-2·h-1, an improved separation factor of 9.96, and an extraordinarily high PSI of 68.99 kg·m-2·h-1. Comparative analyses highlighted the superior pervaporation performance of the ZIF-8-90/PDMDES MMM over ZIF-8/PDMDES MMM, ZIF-90/PDMDES MMM, and other MMMs, underscoring its potential for practical applications in alcohol recovery.

Improving the Pervaporation Performance of PDMS Membranes for Trichloroethylene by Incorporating Silane-Modified ZSM-5 Zeolite

The hydrophobic nature of inorganic zeolite particles plays a crucial role in the efficacy of mixed matrix membranes (MMMs) for the separation of trichloroethylene (TCE) through pervaporation. This study presents a novel approach to further augment the hydrophobicity of ZSM-5. The ZSM-5 zeolite molecular sieve was subjected to modification using three different silane coupling agents, namely, n-octyltriethoxysilane (OTES), γ-methacryloxypropyltrimethoxysilane (KH-570), and γ-aminopropyltriethoxysilane (KH-550). The water contact angles of the resulting OTES@ZSM-5, KH-570@ZSM-5, and KH-550@ZSM-5 particles exhibited significant increases from 97.2° to 112.8°, 109.1°, and 102.7°, respectively, thereby indicating a notable enhancement in hydrophobicity. Subsequently, mixed matrix membranes (MMMs) were fabricated by incorporating the aforementioned silane-modified ZSM-5 particles into polydimethylsiloxane (PDMS), leading to a considerable improvement in the adsorption selectivity of these membranes towards trichloroethylene (TCE). The findings indicate that the PDMS membrane with a 20 wt.% OTES@ZSM-5 particle loading exhibits superior pervaporation performance. When subjected to a temperature of 30 °C, flow rate of 100 mL/min, and vacuum of 30 Kpa, the separation factor and total flux of a 3 × 10-7 wt.% TCE solution reach 328 and 155 gm-2·h-1, respectively. In comparison to the unmodified ZSM-5/PDMS membrane, the separation factor demonstrates a 41% increase, while the TCE flux experiences a 6% increase. Consequently, this approach effectively enhances the pervaporation separation capabilities of the PDMS membrane for TCE.

Lignocellulose nanofibrils/guar gum-based ethylene scavenging composite film integrated with zeolitic imidazolate framework-8 for food packaging

Ethylene, a ripening hormone, is critical in limiting the shelf life of fresh produce, specifically climacteric fruits and vegetables. A simple and benign fabrication approach is used to transform sugarcane bagasse, an agro-industrial waste into lignocellulosic nanofibrils (LCNF). In this investigation, biodegradable film was fabricated using LCNF (extracted from sugarcane bagasse) and guar gum (GG) which was reinforced with zeolitic imidazolate framework (ZIF)-8/zeolite. The LCNF/GG film not only acts as a biodegradable matrix to hold the ZIF-8/zeolite composite, but also possesses ethylene scavenging, antioxidant, and UV-blocking properties. The characterization results suggested that pure LCNF showed antioxidant activity of around 69.55 %. The LCNF/GG/MOF-4 film has shown lowest UV-transmittance (5.06 %) and highest ethylene scavenging capacity (40.2 %) among all the samples. After 6 days of storage at 25 ± 2 °C, packaged control bananas samples underwent significant degradation. In contrast, a banana package consisting of LCNF/GG/MOF-4 film maintained their high quality in terms of colour. Fabricated novel biodegradable film has potential application prospects for being used in prolonging the shelf life of fresh produce.

ZIF-67 Incorporated Sulfonated Poly (Aryl Ether Sulfone) Mixed Matrix Membranes for Pervaporation Separation of Methanol/Methyl Tert-Butyl Ether Mixture

Mixed matrix membranes (MMMs) with nano-fillers dispersed in polymer matrix have been proposed as alternative pervaporation membrane materials. They possess both promising selectivity benefiting from the fillers and economical processing capabilities of polymers. ZIF-67 was synthesized and incorporated into the sulfonated poly (aryl ether sulfone) (SPES) matrix to prepare SPES/ZIF-67 mixed matrix membranes with different ZIF-67 mass fractions. The as-prepared membranes were used for pervaporation separation of methanol/methyl tert-butyl ether mixtures. X-ray diffraction (XRD), Scanning Electron Microscopy (SEM) and laser particle size analysis results show that ZIF-67 is successfully synthesized, and the particle size is mainly between 280 nm and 400 nm. The membranes were characterized by SEM, atomic force microscope (AFM), water contact angle, thermogravimetric analysis (TGA), mechanical property testing and positron annihilation technique (PAT), sorption and swelling experiments, and the pervaporation performance was also investigated. The results reveal that ZIF-67 particles disperse uniformly in the SPES matrix. The roughness and hydrophilicity are enhanced by ZIF-67 exposed on the membrane surface. The mixed matrix membrane has good thermal stability and mechanical properties, which can meet the requirements of pervaporation operation. The introduction of ZIF-67 effectively regulates the free volume parameters of the mixed matrix membrane. With increasing ZIF-67 mass fraction, the cavity radius and free volume fraction increase gradually. When the operating temperature is 40 °C, the flow rate is 50 L·h^-1 and the mass fraction of methanol in feed is 15%, the mixed matrix membrane with ZIF-67 mass fraction of 20% shows the best comprehensive pervaporation performance. The total flux and separation factor reach 0.297 kg·m^-2·h^-1 and 2123, respectively.

Graphene Oxide-Carbon Nanotube (GO-CNT) Hybrid Mixed Matrix Membrane for Pervaporative Dehydration of Ethanol

The pervaporation process is an energy-conservative and environmentally sustainable way for dehydration studies. It efficiently separates close boiling point and azeotrope mixtures unlike the distillation process. The separation of ethanol and water is challenging as ethanol and water form an azeotrope at 95.6 wt.% of ethanol. In the last few decades, various polymers have been used as candidates in membrane preparation for pervaporation (PV) application, which are currently used in the preparation of mixed matrix membranes (MMMs) for ethanol recovery and ethanol dehydration but have not been able to achieve an enhanced performance both in terms of flux and selectivity. Composite membranes comprising of poly (vinyl alcohol) (PVA) incorporated with carboxylated carbon nanotubes (CNT-COOH), graphene oxide (GO) and GO-CNT-COOH mixtures were fabricated for the dehydration of ethanol by pervaporation (PV). The membranes were characterized with Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), Raman spectroscopy, Raman imaging, contact angle measurement, and water sorption to determine the effects of various nanocarbons on the intermolecular interactions, surface hydrophilicity, and degrees of swelling. The effects of feed water concentration and temperature on the dehydration performance were investigated. The incorporation of nanocarbons led to an increase in the permeation flux and separation factor. At a feed water concentration of 10 wt.%, a permeation flux of 0.87 kg/m².h and a separation factor of 523 were achieved at 23 °C using a PVA-GO-CNT-COOH hybrid membrane.

Recent advances in dual-filler mixed matrix membranes

Mixed matrix membranes (MMMs) have been widely developed as an attractive solution to overcome the drawbacks found in most polymer membranes, such as permeability-selectivity trade-off and low physicochemical stability. Numerous fillers based on inorganic, organic, and hybrid materials with various structures including porous or nonporous, and two-dimensional or three-dimensional, have been used. Demanded to further improve the characteristics and performances of the MMMs, the use of dual-filler instead of a single filler has then been proposed, from which multiple effects could be obtained. This article aims to review the recent development of MMMs with dual filler and discuss their performances in diverse potential applications. Challenges in this emerging field and outlook for future research are finally provided.

Mixed Manganese Dioxide on Magnetite Core MnO2@Fe3O4 as a Filler in a High-Performance Magnetic Alginate Membrane

The process of ethanol dehydration via pervaporation was performed using alginate membranes filled with manganese dioxide and a mixed filler consisting of manganese dioxide on magnetite core MnO₂@Fe₃O₄ particles. The crystallization of manganese dioxide on magnetite nanoparticle surface resulted in a better dispersibility of this mixed filler in polymer matrix, with the preservation of the magnetic properties of magnetite. The prepared membranes were characterized by contact angle, degree of swelling and SEM microscopy measurements and correlated with their effectiveness in the pervaporative dehydration of ethanol. The results show a strong relation between filler properties and separation efficiency. The membranes filled with the mixed filler outperformed the membranes containing only neat oxide, exhibiting both higher flux and separation factor. The performance changed depending on filler content; thus, the presence of optimum filler loading was observed for the studied membranes. The best results were obtained for the alginate membrane filled with 7 wt.% of mixed filler MnO₂@Fe₃O₄ particles. For this membrane, the separation factor and flux equalled to 483 and 1.22 kg·m⁻²·h⁻¹, respectively.

A Novel Composite Material UiO-66@HNT/Pebax Mixed Matrix Membranes for Enhanced CO2/N2 Separation

Mixing a polymer matrix and nanofiller to prepare a mixed matrix membrane (MMM) is an effective method for enhancing gas separation performance. In this work, a unique UiO-66-decorated halloysite nanotubes composite material (UiO-66@HNT) was successfully synthesized via a solvothermal method and dispersed into the Pebax-1657 matrix to prepare MMMs for CO2/N2 separation. A remarkable characteristic of this MMM was that the HNT lumen provided the highway for CO2 diffusion due to the unique affinity of UiO-66 for CO2. Simultaneously, the close connection of the UiO-66 layer on the external surface of HNTs created relatively continuous pathways for gas permeation. A suite of microscopy, diffraction, and thermal techniques was used to characterize the morphology and structure of UiO-66@HNT and the membranes. As expected, the embedding UiO-66@HNT composite materials significantly improved the separation performances of the membranes. Impressively, the as-obtained membrane acquired a high CO2 permeability of 119.08 Barrer and CO2/N2 selectivity of 76.26. Additionally, the presence of UiO-66@HNT conferred good long-term stability and excellent interfacial compatibility on the MMMs. The results demonstrated that the composite filler with fast transport pathways designed in this study was an effective strategy to enhance gas separation performance of MMMs, verifying its application potential in the gas purification industry.

A Review on Mixed Matrix Membranes for Solvent Dehydration and Recovery Process

Solvent separation and dehydration are important operations for industries and laboratories. Processes such as distillation and extraction are not always effective and are energy-consuming. An alternate approach is offered by pervaporation, based on the solution-diffusion transport mechanism. Polymer-based membranes such as those made of Polydimethylsiloxane (PDMS) have offered good pervaporation performance. Attempts have been made to improve their performance by incorporating inorganic fillers into the PDMS matrix, in which metal-organic frameworks (MOFs) have proven to be the most efficient. Among the MOFs, Zeolitic imidazolate framework (ZIF) based membranes have shown an excellent performance, with high values for flux and separation factors. Various studies have been conducted, employing ZIF-PDMS membranes for pervaporation separation of mixtures such as aqueous-alcoholic solutions. This paper presents an extensive review of the pervaporation performance of ZIF-based mixed matrix membranes (MMMs), novel synthesis methods, filler modifications, factors affecting membrane performance as well as studies based on polymers other than PDMS for the membrane matrix. Some suggestions for future studies have also been provided, such as the use of biopolymers and self-healing membranes.

Novel Pervaporation Membranes Based on Biopolymer Sodium Alginate Modified by FeBTC for Isopropanol Dehydration

Modern society strives for the development of sustainable processes that are aimed at meeting human needs while preserving the environment. Membrane technologies satisfy all the principles of sustainability due to their advantages, such as cost-effectiveness, environmental friendliness, absence of additional reagents and ease of use compared to traditional separation methods. In the present work, novel green membranes based on sodium alginate (SA) modified by a FeBTC metal–organic framework were developed for isopropanol dehydration using a membrane process, pervaporation. Two kinds of SA-FeBTC membranes were developed: (1) untreated membranes and (2) cross-linked membranes with citric acid or phosphoric acid. The structural and physicochemical properties of the developed SA-FeBTC membranes were studied by spectroscopic techniques (FTIR and NMR), microscopic methods (SEM and AFM), thermogravimetric analysis and swelling experiments. The transport properties of developed SA-FeBTC membranes were studied in the pervaporation of water–isopropanol mixtures. Based on membrane transport properties, 15 wt % FeBTC was demonstrated to be the optimal content of the modifier in the SA matrix for the membrane performance. A membrane based on SA modified by 15 wt % FeBTC and cross-linked with citric acid possessed optimal transport properties for the pervaporation of the water–isopropanol mixture (12–100 wt % water): 174–1584 g/(m2 h) permeation flux and 99.99 wt % water content in the permeate.

Rational Design of Halloysite Surface Chemistry for High Performance Nanotube-Thin Film Nanocomposite Gas Separation Membranes

The interfacial region has a critical role in determining the gas separation properties of nanofiller-containing membranes. However, the effects of surface chemistry of nanofillers on gas separation performance of thin film nanocomposite (TFN) membranes, prepared by the interfacial polymerization method, have been rarely studied in depth. In this work, pristine and three differently surface-modified halloysite nanotubes (HNTs), by non- (SHNT), moderately (ASHNT), or highly CO₂-philic (SFHNT) agents, are embedded in the polyamide top layer of thin film nanocomposite (TFN) membranes for CO₂/N₂ and CO₂/CH₄ separations. Trimethoxyoctyl silane, 3-(2-aminoethylaminopropyl)trimethoxysilane, and poly(styrenesulfonic acid) are used as modifying agents to quantitatively investigate the effects of interfacial interactions between the polyamide and HNTs on the gas permeation of TFNs. This allows us to provide an interfacial design strategy to fabricate high-performance gas separation membranes. Pure gas permeations conducted on the TFNs at the feed gas pressure of 10 bar showed that CO₂ permeance and CO₂/N₂ and CO₂/CH₄ selectivities were increased by 145%, 130%, and 108%, respectively, after addition of 0.05 w/v% of sulfonated HNTs. The experimental gas permeations through all TFNs/HNTs, except TFNs/SFHNTs, agree well with predictions of a recently developed model, which suggests the importance of considering the neglected role of CO₂ interactions with the HNT/polyamide interface in the model. These results unambiguously proved that designing the interfacial layer thickness in the nanotube-containing membranes is an effective approach to tuning the gas separation properties. The results show that the dispersion of HNTs in the polyamide top layer and the experimental CO₂/gas selectivity was increased with increasing interfacial thickness, a_int, upon surface modification. Moreover, it is quantitatively demonstrated that the thickness of the interfacial layer between the filler and polymer matrix is a function of gas pressure applied on the membrane.