Superhydrophobic-superoleophilic SiC membranes with micro-nano hierarchical structures for high-efficient water-in-oil emulsion separation

Antigravity Autonomous Superwettable Pumps for Spontaneous Separation of Oil-Water Emulsions

Oil-water separation based on superwettable materials offers a promising way for the treatment of oil-water mixtures and emulsions. Nevertheless, such separation techniques often require complex devices and external energy input. Therefore, it remains a great challenge to separate oil-water mixtures and emulsions through an energy-efficient, economical, and sustainable way. Here, a novel approach demonstrating the successful separation of oil-water emulsions using antigravity-driven autonomous superwettable pumps is presented. By transitioning from traditional gravity-driven to antigravity-driven separation, the study showcases the unprecedented success in purifying oil/water from emulsions by capillary/siphon-driven superwettable autonomous pumps. These pumps, composed of self-organized interconnected channels formed by the packing of superhydrophobic and superhydrophilic sand particles, exhibit outstanding separation flux, efficiency, and recyclability. The findings of this study not only open up a new avenue for oil-water emulsion separation but also hold promise for profound impacts in the field.

Superhydrophobic Non-Metallic Surfaces with Multiscale Nano/Micro-Structure: Fabrication and Application

Multiscale nano/micro-structured surfaces with superhydrophobicity are abundantly observed in nature such as lotus leaves, rose petals and butterfly wings, where microstructures typically reinforce mechanical stability, while nanostructures predominantly govern wettability. To emulate such hierarchical structures in nature, various methods have been widely applied in the past few decades to the manufacture of multiscale structures which can be applied to functionalities ranging from anti-icing and water-oil separation to self-cleaning. In this review, we highlight recent advances in nano/micro-structured superhydrophobic surfaces, with particular focus on non-metallic materials as they are widely used in daily life due to their lightweight, abrasion resistance and ease of processing properties. This review is organized into three sections. First, fabrication methods of multiscale hierarchical structures are introduced with their strengths and weaknesses. Second, four main application areas of anti-icing, water-oil separation, anti-fog and self-cleaning are overviewed by assessing how and why multiscale structures need to be incorporated to carry out their performances. Finally, future directions and challenges for nano/micro-structured surfaces are presented.

Development of Hydrophobic Coal-Fly-Ash-Based Ceramic Membrane for Vacuum Membrane Distillation

Membrane distillation is an emerging separation technology with a high separation factor in water desalination. Ceramic membranes are increasingly used in membrane distillation because of high thermal and chemical stabilities. Coal fly ash is a promising ceramic membrane material with low thermal conductivity. In this study, three hydrophobic coal-fly-ash-based ceramic membranes were prepared for saline water desalination. The performances of different membranes in membrane distillation were compared. The effects of membrane pore size on permeate flux and salt rejection were researched. The coal-fly-ash-based membrane showed both a higher permeate flux and a higher salt rejection than the alumina membrane. As a result, using coal fly ash as the material for membrane fabrication can effectively increase the performance when applied to MD. Increasing the membrane pore size improved the permeate flux, but reduced the salt rejection. When the mean pore size increased from 0.15 μm to 1.57 μm, the water flux rose from 5.15 L·m^-2·h^-1 to 19.72 L·m^-2·h^-1, but the initial salt rejection was reduced from 99.95% to 99.87%. The hydrophobic coal-fly-ash-based membrane with a mean pore size of 0.18 μm exhibited a water flux of 9.54 L·m^-2·h^-1 and a salt rejection of higher than 98.36% in membrane distillation.

Applications of advanced MXene-based composite membranes for sustainable water desalination

MXenes are an innovative class of 2D nanostructured materials gaining popularity for various uses in medicine, chemistry, and the environment. A larger outer layer area, exceptional stability and conductivity of heat, high porosity, and environmental friendliness are all characteristics of MXenes and their composites. As a result, MXenes have been used to produce Li-ion batteries, semiconductors, water desalination membranes, and hydrogen storage. MXenes have recently been used in many environmental remediations, frequently surpassing conventional materials, to treat groundwater contamination, surface waters, industrial and municipal wastewaters, and desalination. Due to their outstanding structural characteristics and the enormous specific surface area, they are widely utilized as adsorbents or membrane materials for the desalination of seawater. When used for electrochemical applications, MXene-composites can deionize via Faradaic capacitive deionization (CDI) and adsorb various organic and inorganic pollutants to treat the water. In general, as compared to other 2D nanomaterials, MXene has superb characteristics; because of their magnificent characteristics and they exhibit strong desalination capability. The current review paper discusses the desalination capability of MXenes and their composites. Focusing on the desalination capacity of MXene-based nanomaterials, this study discusses the characteristics and synthesis techniques of MXenes their composites along with their ion-rejection capability and pervaporation desalination of water via MXene-based membranes, capacitive deionization capability, solar desalination capability. Furthermore, the challenges and prospects of MXenes and their composites are highlighted.

A 3D smart wood membrane with high flux and efficiency for separation of stabilized oil/water emulsions

Oily sewage discharged from indiscriminate industrial and frequent oil spills have become a serious global problem. There is an urgent need to separate stable oil/water emulsions by efficient and environmentally friendly methods. Membrane separation technology has the advantages of low energy consumption and low cost, thus is an effective solution to the problems of oily wastewater. However, the manufacture of multifunctional membranes with high efficiency, high flux and self-cleaning using renewable materials remains a challenge. Herein, three-dimensional (3D) smart membranes with switchable superhydrophobic-hydrophilic surfaces were prepared by grafting photo-responsive poly-spiropyran (PSP) on wood-based substrates via surface atom transfer radical polymerization. This novel membrane can efficiently separate stabilized water-in-oil and oil-in-water emulsions due to reversible hydrophilic-hydrophobic transition by switching UV and visible light irradiation. Remarkably, after immobilization, the PSP grafted on the wood substrate exhibited a faster photo response effect than the free spiropyran (SP). More importantly, the prepared 3D smart membranes showed exceptional high flux (4392 L•m^-2•h^-1) and efficiency (above 99.99 %), good cycle stability (99.99 % after 12 times) and durability (available for at least 60 days) for the separation of surfactant-stabilized water-in-oil emulsions. This work opens a new avenue for the design of functional biomass-derived membranes for efficient and sustainable oily wastewater treatment with high flux, easy scale-up, and green regeneration.

Tolerant chitosan/carboxymethyl cellulose@calcium composite films on nylon fabric for high-flux water/oil separation

Nacre as a natural organic-inorganic composite has outstanding mechanical toughness and oil repellency. Enlightened by nacre, we present here a novel strategy to fabricate superhydrophilic/underwater superoleophobic hybrid films on nylon fabric (NF). The hybrid films were constructed via facile and green layer-by-layer (LbL) assembly of calcium ion (Ca²⁺), chitosan (CS), and carboxymethyl cellulose (CMC) combined with biomimetic mineralization in CO₂ atmosphere. The resulting NF exhibits excellent superoleophobicity underwater, anti-oil-fouling ability, and stability. Under the drive of gravity, the deposited fabric can selectively remove pure and corrosive water from various oil-containing water with preferable separation efficiencies, great water flux (>6903 L·m^-2·h^-1), favorable oil penetration pressure (1.47 kPa), and outstanding recyclability. Especially, the NF can still sustain high underwater oleophobicity after repeatedly separating oil/corrosive water for 80 times. The green preparation process, eco-friendly and durable coating, and good separation performance allow the as-fabricated NF to be applied in oily wastewater treatment.

Silicon carbide microfiltration membranes for oil-water separation: Pore structure-dependent wettability matters

Both the pore size and surface properties of silicon carbide (SiC) membranes are demonstrated to significantly affect their separation efficiency when used for oily water treatment. However, the potential influences of open porosity together with the pore size of SiC membranes on their surface properties and oil-water separation performance have rarely been investigated. In this work, porous SiC ceramic membranes with tunable open porosity and pore size were purposely prepared and selected to systematically study the effect of pore structure-dependent wettability on the oil-water separation performance. The measured pure water flux of selected membranes as a function of open porosity (34-48%) and pore size (0.43-0.67 μm) was well-fitted by using a modified H-P equation. Interestingly, the hydrophilicity of SiC membranes was improved with the increase in open porosity and pore size, as evidenced by the gradually decreased dynamic water contact angle and underwater adhesion of oil droplets. Further, the open porosity of SiC membranes was found to contribute more to the improved surface wettability. As a result, the stable flux of SiC membranes in oil-in-water (O/W) emulsions was increased by 24% with the increased open porosity while the oil rejection rate remained above 90%. This work quantitatively reveals the contributions of the pore structure to the surface wettability of ceramic membranes, and thus provides an effective pathway to improve their performance in oil-water separation.

Electro-Enhanced Separation of Microsized Oil-in-Water Emulsions via Metallic Membranes: Performance and Mechanistic Insights

Conventional separation membranes suffer from evitable fouling and flux decrease for water treatment applications. Herein, a novel protocol of electro-enhanced membrane separation is proposed for the efficient treatment of microsized emulsions (∼1 μm) by rationally designing robust electroresponsive copper metallic membranes, which could mitigate oil fouling and coenhance permeance (from ∼1026 to ∼2516 L·m^-2·h^-1·bar^-1) and rejection (from ∼87 to ∼98%). High-flux Cu membranes exhibit superior ductility and electrical conductivity, enabling promising electroactivity. Separation performance and the fouling mechanism were studied under different electrical potentials and ionic strengths. Application of negative polarization into a large-pore (∼2.1 μm) Cu membrane is favorable to not only almost completely reject smaller-sized oil droplets (∼1 μm) but also achieve antifouling and anticorrosion functions. Moreover, surfactants around oil droplets might be redistributed due to electrostatic repulsion, which effectively enhances the steric hindrance effect between neighboring oil droplets, mitigating oil coalescence and consequently membrane fouling. Furthermore, due to the screening effect of surfactants, the presence of low-concentration salts increases the adsorption of surfactants at the oil-water interface, thus preventing oil coalescence via decreasing oil-water interfacial tension. However, under high ionic strengths, the fouling mechanism converts from cake filtration to a complete blocking model due to the reduced electrostatic repulsion between the Cu membrane and oil droplets. This work would provide mechanistic insights into electro-enhanced antifouling for not only oil emulsion separation but also more water treatment applications using rationally designed novel electroresponsive membranes.

Wettability Improvement in Oil-Water Separation by Nano-Pillar ZnO Texturing

The nanostructure-based surface texturing can be used to improve the materials wettability. Regarding oil−water separation, designing a surface with special wettability is as an important approach to improve the separation efficiency. Herein, a ZnO nanostructure was prepared by a two-step process for sol−gel process and crystal growth from the liquid phase to achieve both a superhydrophobicity in oil and a superoleophobic property in water. It is found that the filter material with nanostructures presented an excellent wettability. ZnO-coated stainless-steel metal fiber felt had a static underwater oil contact angle of 151.4° ± 0.8° and an underoil water contact angle of 152.7° ± 0.6°. Furthermore, to achieve water/oil separation, the emulsified impurities in both water-in-oil and oil-in-water emulsion were effectively intercepted. Our filter materials with a small pore (~5 μm diameter) could separate diverse water-in-oil and oil-in-water emulsions with a high efficiency (>98%). Finally, the efficacy of filtering quantity on separation performance was also investigated. Our preliminary results showed that the filtration flux decreased with the collection of emulsified impurities. However, the filtration flux could restore after cleaning and drying, suggesting the recyclable nature of our method. Our nanostructured filter material is a promising candidate for both water-in-oil and oil-in-water separation in industry.

A multifunctional and environmentally safe superhydrophobic membrane with superior oil/water separation, photocatalytic degradation and anti-biofouling performance

Wastewater is typically complicated with spilled oil, water soluble toxic dyes and microorganisms, making it hard to be processed and causing a significant threat to the environmental safety and human health. In this paper, we demonstrate a simple solution immersion method to obtain a multifunctional cellulose-based membrane (CBM) that possesses both superhydrophobicity with a water contact angle of 163° and superior functionalities including self-cleaning, oil-water separation, anti-biofouling, and photocatalytic degradation capabilities. The achievement of separation efficiency (96%), comparatively high flux (141 L·m^-2·h^-1) and recyclable (7 times) oil/water separation performance is attributed to the robust superhydrophobicity enabled by the synergy of metal oxide (i.e., CuO) nanostructure coating and stearic acid (SA) modification. The superhydrophobic CBM also preferentially adsorbs organic dyes in aqueous solution, e.g., methylene blue (MB), promoting their efficient decomposition (about 70.3% of MB decomposed in 3 h) with high recyclability under UV irradiation. Most remarkably, the CBM exhibits superior anti-biofouling capability and persistently resists the algae adhesion in long duration (over 20 days), as a result of the self-cleaning ability as well as the antimicrobial property of CuO nanoparticles. Our finding here paves the way to use simple, cost-effective, environmentally safe, and reliable method to fabricate multifunctional materials for wastewater treatment in complex environments.

Quartz Sand Filter Media with Special Wettability for Continuous and Efficient Oil/Water Separation and Dye Adsorption

For continuous and efficient oil/water separation and adsorption of dyes, coconut shell powder was grafted onto the surface of quartz sand by dip-coating method to make coconut shell powder-covered quartz sand filter media (CSQS) with superhydrophilic and underwater superoleophobic properties and superoleophilic and underoil highly hydrophobic properties. The contact angles of the underwater oil and underoil water with CSQS were more than 151.2° and 134.2°, respectively. A continuous oil/water separation device was designed. The separation device filled with CSQS can separate oil/water mixture (whether heavy or light oil) into water and oil at the same time with a separation efficiency of above 99.92%. The filter layer can be recovered through reverse extrusion even after lyophobic liquid penetrated the filter layer; hence, the separation efficiency of the filter layer was still above 99.99% for diesel and water mixture. Simultaneously, CSQS can effectively adsorb methylene blue with the highest removal rate as 98.94%. CSQS can maintain stable wettability under harsh environment conditions. This paper provides a new idea on continuous and efficient oil/water separation and simultaneous dye adsorption.

Biomimetic fog collection and its influencing factors

This review starts with the main process of fog collection and then analyzes the influencing factors that affect the efficiency of fog collection.

Switchable superlyophobic zeolitic imidazolate framework-8 film-coated stainless-steel meshes for selective oil–water emulsion separation with high flux

A switchable superlyophobic ZIF-8 membrane can selectively remove oil droplets in oil-in-water emulsions via superoleophobicity and water droplets in water-in-oil emulsions via superhydrophobicity.