Hierarchically porous membranes with isolated-round-pores connected by narrow-nanopores: A novel solution for trade-off effect in separation

Recent Advancements in Fabrication, Separation, and Purification of Hierarchically Porous Polymer Membranes and Their Applications in Next-Generation Electrochemical Energy Storage Devices

In recent years, hierarchically porous polymer membranes (HPPMs) have emerged as promising materials for a wide range of applications, including filtration, separation, and energy storage. These membranes are distinguished by their multiscale porous structures, comprising macro-, meso-, and micropores. The multiscale structure enables optimizing the fluid dynamics and maximizing the surface areas, thereby improving the membrane performance. Advances in fabrication techniques such as electrospinning, phase separation, and templating have contributed to achieving precise control over pore size and distribution, enabling the creation of membranes with properties tailored to specific uses. In filtration systems, these membranes offer high selectivity and permeability, making them highly effective for the removal of contaminants in environmental and industrial processes. In electrochemical energy storage systems, the porous membrane architecture enhances ion transport and charge storage capabilities, leading to improved performance in batteries and supercapacitors. This review highlights the recent advances in the preparation methods for hierarchically porous structures and their progress in electrochemical energy storage applications. It offers valuable insights and references for future research in this field.

Enhanced Separation Performance of Hierarchically Porous Membranes Fabricated via the Combination of Crystallization Template and Foaming

In this work, poly (vinylidene fluoride) (PVDF) hierarchically porous membranes (HPMs) with isolated large pores and continuous narrow nano-pores have been fabricated from its blend with poly (methyl methacrylate) (PMMA) based on the combination of crystallization template with chemical or supercritical CO2 foaming. On the one hand, the decomposition of azodicarbonamide (ADC, chemical foaming agent) or the release of CO2 can produce isolated large pores. On the other hand, PMMA is expelled during the isothermal crystallization of PVDF in their miscible blend, yielding narrow nano-pores upon etching with a selective solvent. In the case of supercritical CO2, the attained PVDF HPMs fail to improve separation performance because of the compact wall of isolated-large-pore and consequent poor connectivity of hierarchical pores. In the case of ADC, the optimal HPM exhibits much higher flux (up to 20 times) without any loss of selectivity compared with the reference only with nano-pores. The enhanced permeability can be attributed to the shorter diffusion length and lower diffusion barrier from isolated large pores, while the comparable selectivity is determined by narrow nano-pores in THE matrix.

Inclusion/Exclusion Behaviors of Small Molecules during Crystallization of Polymers in Miscible PLLA/TAIC Blend

In this work, PLLA/TAIC has been taken as a model system to investigate the inclusion and exclusion of small molecules during the crystallization of polymers in their miscible blend. Our results indicate that it is the growth rate and diameter of PLLA spherulites that dominate the localization of TAIC. On the one hand, crystallization temperature plays an important role. Crystallization at higher temperature corresponds to higher growth rates and a greater diameter of PLLA spherulites. The former improves the ability of PLLA crystals to trap TAIC while the latter leads to a lower volume fraction of space among neighboring PLLA spherulites. The combination of the two contributes to the enhanced inclusion behaviors. On the other hand, when compared to melt crystallization, cold crystallization results in much smaller spherulites (from higher nucleation density) and sufficient space among spherulites, which accounts for the enrichment of TAIC in interspherulitic regions and for its enhanced exclusion. In the adopted polymer–small molecule blend, TAIC can enrich in interspherulitic regions even in its miscible blend with PLLA, which can be attributed to its stronger diffusion ability.

Programmable Transition between Adhesive/Anti-Adhesive Performances on Porous PVDF Spheres Supported by Shape Memory PLLA

Superhydrophobic surfaces with switchable adhesive/anti-adhesive performances are highly desired but still challenging. Herein, by loading porous poly (vinylidene fluoride) (PVDF) spheres on a shape memory polylactic acid (PLLA) film, a quasi-superhydrophobic surface of composite film (PVDF@PLLA) with the ability to tailor its surface structures/composition and related adhesive behaviors was fabricated. The as-prepared surface is covered by porous PVDF spheres. The combination of hydrophobicity of PVDF and hierarchical roughness resulted from porous spheres contributing to the high contact angle and low sliding angle, corresponding to Cassie state and lotus leaves effect. Upon uniaxial or biaxial tension, the distance among hydrophobic spheres is so high that more and more hydrophilic defects (PLLA film) have been exposed to water droplets, accounting for the quasi-superhydrophobic surface with a higher sliding angle. This is the reason for the Wenzel state and rose petals effect. After heating, PLLA film recovers to its original state. The porous PVDF spheres cover the whole film again, leading to the enhanced mobility of water droplets on the surface. The transition between the rose petals effect and the lotus leaves effect is programmable and reversible. Our result provides a novel strategy to tailor adhesive behaviors by combining (quasi-)superhydrophobic surface with shape memory effect.

A Superhydrophobic and Oleophobic Silicone Sponge with Hierarchical Structures

The fabrication of amphiphobic materials requires a precise and complicated design, especially for 3D porous materials, and amphiphobic sponges have rarely been investigated. This paper describes the synthesis of a superhydrophobic and oleophobic silicone sponge (SS-F) by simply building hierarchical structures, that is, introducing a secondary structure on the pore walls of a hydrophobic and oleophilic silicone sponge. This simple and efficient synthesis method is based on the thiol-ene click reaction. The uniform structure, composition, and hierarchical structures of SS-F are confirmed. The results of the analyses show that the secondary microstructure improves liquid repellency, while the rough and porous surface design ensures durability. Thus, SS-F exhibits good stability, and the amphiphobicity of the surface could withstand scalpel cutting, cyclic compression, extreme temperatures of 250 and -196 °C for 5 h, and long-term storage in an ambient environment. Both its outer and inner surfaces show superhydrophobicity and oleophobicity, which restrict the ability of the adsorption of liquids, enabling its use in oil and water. The introduction of hierarchical structures paves a way for preparing other 3D porous materials.

High-flux TFN nanofiltration membranes incorporated with Camphor-Al2O3 nanoparticles for brackish water desalination

A new approach of highly fluxes thin film nanocomposite (TFN) nanofiltration (NF) membranes is reported. The fabricated module was made by incorporation of commercial-Al₂O₃ (CO.TFN) and camphor-Al₂O₃NPs (CA.TFN) into polyamide layers throughout the interfacial polymerization method. A simple biological reduction technique was adopted in preparation of camphor-Al₂O₃ NPs by using CinnamomumCamphora (CC) leaf extract. The crystallography of the commercial and camphor-Al₂O₃ NPs was examined by XRD and FTIR analyses. The CO.TFN and CA.TFN membranes were characterized by determining their surface roughness, pore size, porosity, zeta potential and contact angle parameters. The morphology and the cross-sectional of the NF membranes were studied by atomic force microscope (AFM) and scanning electron microscope (SEM). NF performance was investigated at various Al₂O₃ NPs loads, applied pressure, and time. The results, of the membranes fabricated at low cost, showed the high permeable flux and elimination of multivalent cations (Mg²⁺, Ca²⁺, and water softening). Incorporating 0.98 mM of camphor-Al₂O₃ NPs into the TFC membrane increased the water flux up to 4 times compared to only 1.5 times for commercial-Al₂O₃ NPs. Moreover, the salt rejection of CO.TFN and CA.TFN NF membranes increased to 95.1% and 96.5%, respectively for the feed solution (2 g/L Na₂SO₄ at 25 °C). The optimized NF membrane module of 0.98 mM camphor-Al₂O₃-NPs (CA.TFN) shows the maximum water flux 69.0,62.2, 60.5 and 55.4 L/m².h for the feed solutions of following salts NaCl, Na₂SO₄, MgCl₂ and MgSO₄ with high salt rejections 92.4%, 96.5%, 91.7% and 95.3%, respectively. This proves that camphor-Al₂O₃ NPs have a significant role in increasing the membrane hydrophilicity. Hence, the CA.TFN membrane module proved to be a promising candidate for the real brackish water desalination as that collected from Marsa Alam, Egypt.

Bioinspired superwetting fibrous skin with hierarchical roughness for efficient oily water separation

Developing superwetting membranes with interconnected pore and multi-scale roughness for efficient oily water separation is significant but challenging owing to the limitations of low water flux and membrane fouling. Herein, we report a scalable method to develop superwetting membranes with superhydrophilicity and underwater superoleophobicity for oily water separation. This novel approach, composed of electrospinning/electrospraying of polyacrylonitrile (PAN), was to fabricate rough sphere membrane substrate, followed by in-situ polymerization of dopamine/polyethyleneimine (DA/PEI) to positively charge the fiber skin and then subsequent immersed into the negatively charged Ludox solution to construct rough membrane surface via electrostatic attraction. Benefiting from the rough sphere surface of the fibrous skin layer, the resultant membrane displayed micro/nanostructured surfaces with intriguing in-air superhydrophilicity of 0° and underwater superoleophobicity of 166° as well as robust oil-proof pressure of 83.55 kPa. As a proof-of-concept, the resultant membrane achieved high water flux and oil rejection efficiency as well as fantastic durability and antifouling performance toward the separation of highly emulsified oily water. The integration of electrospinning/electrospraying with bioinspired method is also expected to fabricate superwetting sphere surface membrane with interconnected pores for other selective separation applications.