Porous TiO2 aerogel-modified SiC ceramic membrane supported MnOx catalyst for simultaneous removal of NO and dust

Development of an asymmetric composite PPS-based bag-filter material through membrane laminating and superfine fiber blending: Lab test, field application and development of numerical models

Dedusting is crucial for air pollution control, and nonwoven needle felt (NWNF) bag-filters are widely applied for this purpose. Surface treatment of the filter materials can enhance NWNF's performance, but the large discrepancy in pore size between the surface and NWNF layers causes interface effects, impairing reverse cleaning and shortening service life. In this study, a novel PTFE membrane-laminated asymmetrical composite bag-filter was developed, by blending superfine polyphenylene sulfide fiber (PPS) in the original NWNF structure. Image analysis shows a gradual increase in pore size from the surface to the downstream layer. In standard lab-scale tests, the novel M-PPSF-S filter showed moderately higher resistance, significantly longer service life, higher dedusting efficiencies and better cleaning performance, compared to filters without surface laminating and/or superfine fiber blending. Numerical modelling was performed, and the flow fields and pressure distribution in these filter materials were visualized, confirming that M-PPSF-S' unique structure facilitated the alleviation of interface effect and non-steady flow. M-PPSF-S was further scaled up to treat real flue gas from a coal-fired power plant, where constant good performance was observed over 5 months. This study offers a novel and practical way to develop low-cost, high-performance filter materials for high temperature flue gas treatment.

Versatile Thermal-Solidifying Direct-Write Assembly towards Heat-Resistant 3D-Printed Ceramic Aerogels for Thermal Insulation

Ceramic aerogels have great potential in the areas of thermal insulation, catalysis, filtration, environmental remediation, energy storage, etc. However, the conventional shaping and post-processing of ceramic aerogels are plagued by their brittleness due to the inefficient neck connection of oxide ceramic nanoparticles. Here a versatile thermal-solidifying direct-ink-writing has been proposed for fabricating heat-resistant ceramic aerogels. The versatility lies in the good compatibility and designability of ceramic inks, which makes it possible to print silica aerogels, alumina-silica aerogels, and titania-silica aerogels. 3D-printed ceramic aerogels show excellent high-temperature stability up to 1000 °C in air (linear shrinkage less than 5%) when compared to conventional silica aerogels. This improved heat resistance is attributed to the existence of a refractory fumed silica phase, which restrains the microstructure destruction of ceramic aerogels in high-temperature environments. Benefiting from low density (0.21 g cm^-3 ), high surface area (284 m² g^-1 ), and well-distributed mesopores, 3D-printed ceramic aerogels possess a low thermal conductivity (30.87 mW m^-1 K^-1 ) and are considered as ideal thermal insulators. The combination of ceramic aerogels with 3D printing technology would open up new opportunities to tailor the geometry of porous materials for specific applications.

Semicrystalline SrTiO3 -Decorated Anatase TiO2 Nanopie as Heterostructure for Efficient Photocatalytic Hydrogen Evolution

The coupling of TiO₂ and SrTiO₃ through elaborate bandgap engineering can provide synergies for highly efficient photocatalysts. To further improve the separation between photogenerated electrons and holes, a nano-heterostructured combination of semicrystalline SrTiO₃ (S-SrTiO₃ ) and anatase TiO₂ nanoparticles is designed, and an optimized interface is achieved between uniformly grown S-SrTiO₃ and metal organic framework (MOF)-derived anatase TiO₂ through a controlled hydrothermal process. Besides tuning of the bandgap and broadening of the absorption spectral range, S-SrTiO₃ particles alleviate charge carrier recombination benefiting from the coupling of the semicrystalline SrTiO₃ around the interface. Additionally, highly dispersed S-SrTiO₃ on TiO₂ provides a good spatial distribution of active sites and the abundant carbon remained from MOF may reduce charge transport resistance. Moreover, the rapid transfer within the nano-heterostructure promotes the separation of the photogenerated charge carriers. With the above predominant architecture, when used as a photocatalyst, the as-synthesized S-SrTiO₃ /TiO₂ heterostructure exhibits exceptionally high photocatalytic performance of 13 005 µmol h^-1 g^-1 for H₂ production, exceeding most oxide-based photocatalysts reported. This study might provide mechanistic insights into a new perspective for the design and preparation of photocatalysts with novel structure and enhanced catalysis activity.

Porous Silicon Carbide (SiC): A Chance for Improving Catalysts or Just Another Active-Phase Carrier?

There is an obvious gap between efforts dedicated to the control of chemicophysical and morphological properties of catalyst active phases and the attention paid to the search of new materials to be employed as functional carriers in the upgrading of heterogeneous catalysts. Economic constraints and common habits in preparing heterogeneous catalysts have narrowed the selection of active-phase carriers to a handful of materials: oxide-based ceramics (e.g. Al₂O₃, SiO₂, TiO₂, and aluminosilicates-zeolites) and carbon. However, these carriers occasionally face chemicophysical constraints that limit their application in catalysis. For instance, oxides are easily corroded by acids or bases, and carbon is not resistant to oxidation. Therefore, these carriers cannot be recycled. Moreover, the poor thermal conductivity of metal oxide carriers often translates into permanent alterations of the catalyst active sites (i.e. metal active-phase sintering) that compromise the catalyst performance and its lifetime on run. Therefore, the development of new carriers for the design and synthesis of advanced functional catalytic materials and processes is an urgent priority for the heterogeneous catalysis of the future. Silicon carbide (SiC) is a non-oxide semiconductor with unique chemicophysical properties that make it highly attractive in several branches of catalysis. Accordingly, the past decade has witnessed a large increase of reports dedicated to the design of SiC-based catalysts, also in light of a steadily growing portfolio of porous SiC materials covering a wide range of well-controlled pore structure and surface properties. This review article provides a comprehensive overview on the synthesis and use of macro/mesoporous SiC materials in catalysis, stressing their unique features for the design of efficient, cost-effective, and easy to scale-up heterogeneous catalysts, outlining their success where other and more classical oxide-based supports failed. All applications of SiC in catalysis will be reviewed from the perspective of a given chemical reaction, highlighting all improvements rising from the use of SiC in terms of activity, selectivity, and process sustainability. We feel that the experienced viewpoint of SiC-based catalyst producers and end users (these authors) and their critical presentation of a comprehensive overview on the applications of SiC in catalysis will help the readership to create its own opinion on the central role of SiC for the future of heterogeneous catalysis.

Enhanced physical and antimicrobial properties of alginate/chitosan composite aerogels based on electrostatic interactions and noncovalent crosslinking

In this study, the alginate/chitosan composite aerogels based on electrostatic interactions and noncovalent crosslinking were fabricated using sol-gel method followed by freeze-drying process. The solution property results showed that with the addition of chitosan in alginate solution, a tighter network was induced by the more entangled molecular chains. The aerogel morphology observations showed that the pore diameter decreased with the increasing weight ratio of chitosan in the aerogels, but was even much lower after the crosslinking of excess alginate with calcium ions. After crosslinking, the aerogels presented the improved thermal stability and higher mechanical properties, as well as stronger antibacterial activities against Staphylococcus aureus and Escherichia coli. Therefore, the enhanced physical and antimicrobial properties of the alginate/chitosan aerogels may be achieved by modulation of electrostatic interactions and noncovalent crosslinking, suggesting the promising applications of these composite aerogels as active food packaging materials for antimicrobial purpose.