Fabrication of high-performance reverse osmosis membranes via dual-layer slot coating with tailoring interfacial adhesion

Highly Permselective Contorted Polyamide Desalination Membranes with Enhanced Free Volume Fabricated by mLbL Assembly

The permeability-selectivity trade-off in polymeric desalination membranes limits the efficiency and increases the costs of reverse osmosis and nanofiltration systems. Ultrathin contorted polyamide films with enhanced free volume demonstrate an impressive 8-fold increase in water permeance while maintaining equivalent salt rejection compared to conventional polyamide membranes made with m-phenylenediamine and trimesoyl chloride monomers. The solution-based molecular layer-by-layer (mLbL) deposition technique employed for membrane fabrication sequentially reacts a shape-persistent contorted diamine monomer with a trimesoyl chloride monomer, forming highly cross-linked, dense polyamide networks while avoiding the kinetic and mass transfer limitations of traditional interfacial polymerization. The mLbL process allows precise nanoscale control over polyamide selective layer thickness, network structure, and surface roughness. The resulting controlled film thicknesses enable direct measurements of water and NaCl permeabilities. The permselectivities of contorted polyamide membranes surpass those of commercial desalination membranes and approach the reported polyamide upper bound. Solution-diffusion transport modeling indicates that this high permselectivity may be attributed to enhanced water transport pathways in the contorted polyamides that increase water diffusivity-permeability while maintaining high solute rejection through solubility-selectivity.

Dual modification of reverse osmosis membranes with NH2-MIL-125 and functionalised multiwalled carbon nanotubes for enhanced nanoplastic removal

The present study describes a novel double-modified strategy for developing high-performance thin-film composite reverse osmosis (TFC-RO) membranes by incorporating titanium-based metal organic frameworks (NH2-MIL-125) and functionalised multiwalled carbon nanotubes (MWCNTs) into the support layer and selective layer, respectively. Initially, the support layer was subjected to successive modifications using NH2-MIL-125 mixed with polysulfone (PSF) in dimethylformamide DMF solution to investigate their impact on the performance and properties of the support layer and resultant TFC-RO membranes. Results indicated that the new structure of the modified support layer had significant influences on the developed TFC-RO membranes. Notably, the pristine PSF support exhibited a large surface pore size, medium porosity, and strong hydrophobicity, resulting in a low-flux TFC-RO membrane. However, after modification with NH2-MIL-125, the optimal blend support demonstrated a small surface pore size, high porosity, and improved hydrophilicity, favouring the formation of a high performance TFC-RO membrane. The incorporation of functionalised MWCNTs nanochannels into the selective layer, using the optimal NH2-MIL-125-PSF blended support, resulted in a smoother and more hydrophilic TFC-RO membrane with enhanced negative charge to improve antifouling properties against negative foulants (i.e., nanoplastics (NPs) and bovine serum albumin (BSA)). The double-modified membrane (TFC-RO-DM) exhibited superior performance over the conventional PSF-TFC-RO membrane. Notably, the maximum water flux reached 39 L m-2.h-1 with 98.4% NaCl rejection. The membrane exhibited a high flux recovery rate of 92% following a 30-min physical cleaning process. Additionally, the TFC-RO-DM membrane displayed reduced fouling against NPs suggesting the great promise of this innovative double-modification approach for the advancement of high-performance TFC-RO membranes.

Empowering ultrathin polyamide membranes at the water-energy nexus: strategies, limitations, and future perspectives

Membrane-based separation is one of the most energy-efficient methods to meet the growing need for a significant amount of fresh water. It is also well-known for its applications in water treatment, desalination, solvent recycling, and environmental remediation. Most typical membranes used for separation-based applications are thin-film composite membranes created using polymers, featuring a top selective layer generated by employing the interfacial polymerization technique at an aqueous-organic interface. In the last decade, various manufacturing techniques have been developed in order to create high-specification membranes. Among them, the creation of ultrathin polyamide membranes has shown enormous potential for achieving a significant increase in the water permeation rate, translating into major energy savings in various applications. However, this great potential of ultrathin membranes is greatly hindered by undesired transport phenomena such as the geometry-induced "funnel effect" arising from the substrate membrane, severely limiting the actual permeation rate. As a result, the separation capability of ultrathin membranes is still not fully unleashed or understood, and a critical assessment of their limitations and potential solutions for future studies is still lacking. Here, we provide a summary of the latest developments in the design of ultrathin polyamide membranes, which have been achieved by controlling the interfacial polymerization process and utilizing a number of novel manufacturing processes for ionic and molecular separations. Next, an overview of the in-depth assessment of their limitations resulting from the substrate membrane, along with potential solutions and future perspectives will be covered in this review.

Development of Support Layers and Their Impact on the Performance of Thin Film Composite Membranes (TFC) for Water Treatment

Thin-film composite (TFC) membranes have gained significant attention as an appealing membrane technology due to their reversible fouling and potential cost-effectiveness. Previous studies have predominantly focused on improving the selective layers to enhance membrane performance. However, the importance of improving the support layers has been increasingly recognized. Therefore, in this review, preparation methods for the support layer, including the traditional phase inversion method and the electrospinning (ES) method, as well as the construction methods for the support layer with a polyamide (PA) layer, are analyzed. Furthermore, the effect of the support layers on the performance of the TFC membrane is presented. This review aims to encourage the exploration of suitable support membranes to enhance the performance of TFC membranes and extend their future applications.

Ultrathin Membranes for Separations: A New Era Driven by Advanced Nanotechnology

Ultrathin membranes are at the forefront of membrane research, offering great opportunities in revolutionizing separations with ultrafast transport. Driven by advanced nanomaterials and manufacturing technology, tremendous progresses are made over the last 15 years in the fabrications and applications of sub-50 nm membranes. Here, an overview of state-of-the-art ultrathin membranes is first introduced, followed by a summary of the fabrication techniques with an emphasis on how to realize such extremely low thickness. Then, different types of ultrathin membranes, categorized based on their structures, that is, network, laminar, or framework structures, are discussed with a focus on the interplays among structure, fabrication methods, and separation performances. Recent research and development trends are highlighted. Meanwhile, the performances and applications of current ultrathin membranes for representative separations (gas separation and liquid separation) are thoroughly analyzed and compared. Last, the challenges in material design, structure construction, and coordination are given, in order to fully realize the potential of ultrathin membranes and facilitate the translation from scientific achievements to industrial productions.

Highly Selective and pH-Stable Reverse Osmosis Membranes Prepared via Layered Interfacial Polymerization

Ultrathin and smooth polyamide (PA) reverse osmosis (RO) membranes have attracted significant interest due to their potential advantages of high permeance and low fouling propensity. Although a layered interfacial polymerization (LIP) technique aided by the insertion of a polyelectrolyte interlayer has proven effective in fabricating ultrathin and uniform membranes, the RO performance and pH stability of the fabricated LIP membrane remain inadequate. In this study, a poly(piperazineamide) (PIPA) layer prepared via interfacial polymerization (IP) was employed as an interlayer to overcome the limitations of the prototype LIP method. Similar to the control polyelectrolyte-interlayered LIP membrane, the PIPA-interlayered LIP (pLIP) membrane had a much thinner (~20 nm) and smoother selective layer than the membrane fabricated via conventional IP due to the highly surface-confined and uniform LIP reaction. The pLIP membrane also exhibited RO performance exceeding that of the control LIP and conventional IP-assembled membranes, by enabling denser monomer deposition and a more confined interfacial reaction. Importantly, the chemically crosslinked PIPA interlayer endowed the pLIP membrane with higher pH stability than the control polyelectrolyte interlayer. The proposed strategy enables the fabrication of high-performance and pH-stable PA membranes using hydrophilic supports, which can be applied to other separation processes, including osmosis-driven separation and organic solvent filtration.

Separation, anti-fouling, and chlorine resistance of the polyamide reverse osmosis membrane: From mechanisms to mitigation strategies

Membrane technology has been widely used in the wastewater treatment and seawater desalination. In recent years, the reverse osmosis (RO) membrane represented by polyamide (PA) has made great progress because of its excellent properties. However, the conventional PA RO membranes still have some scientific problems, such as membrane fouling, easy degradation after chlorination, and unclear mechanisms of salt retention and water flux, which seriously impede the widespread use of RO membrane technology. This paper reviews the progress in the research and development of the RO membrane, with key focus on the mechanisms and strategies of the contemporary separation, anti-fouling and chlorine resistance of the PA RO membrane. This review seeks to provide state-of-the-art insights into the mitigation strategies and basic mechanisms for some of the key challenges. Under the guidance of the fundamental understanding of each mechanism, operation and modification strategies are discussed, and reasonable analysis is carried out, which can address some key technical challenges. The last section of the review focuses on the technical issues, challenges, and future perspective of these mechanisms and strategies. Advances in synergistic mechanisms and strategies of the PA RO membranes have been rarely reviewed; thus, this review can serve as a guide for new entrants to the field of membrane water treatment and established researchers.

Progress of Interfacial Polymerization Techniques for Polyamide Thin Film (Nano)Composite Membrane Fabrication: A Comprehensive Review

In this paper, we review various novel/modified interfacial polymerization (IP) techniques for the fabrication of polyamide (PA) thin film composite (TFC)/thin film nanocomposite (TFN) membranes in both pressure-driven and osmotically driven separation processes. Although conventional IP technique is the dominant technology for the fabrication of commercial nanofiltration (NF) and reverse osmosis (RO) membranes, it is plagued with issues of low membrane permeability, relatively thick PA layer and susceptibility to fouling, which limit the performance. Over the past decade, we have seen a significant growth in scientific publications related to the novel/modified IP techniques used in fabricating advanced PA-TFC/TFN membranes for various water applications. Novel/modified IP lab-scale studies have consistently, so far, yielded promising results compared to membranes made by conventional IP technique, in terms of better filtration efficiency (increased permeability without compensating solute rejection), improved chemical properties (crosslinking degree), reduced surface roughness and the perfect embedment of nanomaterials within selective layers. Furthermore, several new IP techniques can precisely control the thickness of the PA layer at sub-10 nm and significantly reduce the usage of chemicals. Despite the substantial improvements, these novel IP approaches have downsides that hinder their extensive implementation both at the lab-scale and in manufacturing environments. Herein, this review offers valuable insights into the development of effective IP techniques in the fabrication of TFC/TFN membrane for enhanced water separation.