Toward tailoring nanofiltration performance of thin-film composite membranes: Novel insights into the role of poly(vinyl alcohol) coating positions

High-Performance Nanofiltration Membrane with Dual Resistance to Gypsum Scaling and Biofouling for Enhanced Water Purification

Nanofiltration (NF) technology is pivotal for ensuring a sustainable and reliable supply of clean water. To address the critical need for advanced thin-film composite (TFC) polyamide (PA) membranes with exceptional permselectivity and fouling resistance for emerging contaminant purification, we introduce a novel high-performance NF membrane. This membrane features a selective polypiperazine (PIP) layer functionalized with amino-containing quaternary ammonium compounds (QACs) through an in situ interfacial polycondensation reaction. Our investigation demonstrated that precise QAC functionalization enabled the construction of the selective PA layer with increased surface area, enhanced microporosity, stronger electronegativity, and reduced thickness compared to the control PIP membrane. As a result, the QAC NF membrane exhibited an approximately 51% increase in water permeance compared to the control PIP membrane, while achieving superior retention capabilities for divalent salts (>99%) and emerging organic contaminants (>90%). Furthermore, the incorporation of QACs into the PIP selective layer was proved to be effective in mitigating mineral scaling by allowing selective passage of scale-forming cations, while simultaneously exhibiting strong antimicrobial properties to combat biofouling. The in situ QAC incorporation strategy presented in this study provides valuable guidelines for the fit-for-purpose design of the selective PA layer, which is crucial for the development of high-performance NF membranes for efficient water purification.

Lyotropic Liquid Crystal (LLC)-Templated Nanofiltration Membranes by Precisely Administering LLC/Substrate Interfacial Structure

Mesoporous materials based on lyotropic liquid crystal templates with precisely defined and flexible nanostructures offer an alluring solution to the age-old challenge of water scarcity. In contrast, polyamide (PA)-based thin-film composite (TFC) membranes have long been hailed as the state of the art in desalination. They grapple with a common trade-off between permeability and selectivity. However, the tides are turning as these novel materials, with pore sizes ranging from 0.2 to 5 nm, take center stage as highly coveted active layers in TFC membranes. With the ability to regulate water transport and influence the formation of the active layer, the middle porous substrate of TFC membranes becomes an essential player in unlocking their true potential. This review delves deep into the recent advancements in fabricating active layers using lyotropic liquid crystal templates on porous substrates. It meticulously analyzes the retention of the liquid crystal phase structure, explores the membrane fabrication processes, and evaluates the water filtration performance. Additionally, it presents an exhaustive comparison between the effects of substrates on both polyamide and lyotropic liquid crystal template top layer-based TFC membranes, covering crucial aspects such as surface pore structures, hydrophilicity, and heterogeneity. To push the boundaries even further, the review explores a diverse array of promising strategies for surface modification and interlayer introduction, all aimed at achieving an ideal substrate surface design. Moreover, it delves into the realm of cutting-edge techniques for detecting and unraveling the intricate interfacial structures between the lyotropic liquid crystal and the substrate. This review is a passport to unravel the enigmatic world of lyotropic liquid crystal-templated TFC membranes and their transformative role in global water challenges.

Removal of natural organic matter from surface water sources by nanofiltration and surface engineering membranes for fouling mitigation - A review

Given that surface water is the primary supply of drinking water worldwide, the presence of natural organic matter (NOM) in surface water presents difficulties for water treatment facilities. During the disinfection phase of the drinking water treatment process, NOM aids in the creation of toxic disinfection by-products (DBPs). This problem can be effectively solved using the nanofiltration (NF) membrane method, however NOM can significantly foul NF membranes, degrading separation performance and membrane integrity, necessitating the development of fouling-resistant membranes. This review offers a thorough analysis of the removal of NOM by NF along with insights into the operation, mechanisms, fouling, and its controlling variables. In light of engineering materials with distinctive features, the potential of surface-engineered NF membranes is here critically assessed for the impact on the membrane surface, separation, and antifouling qualities. Case studies on surface-engineered NF membranes are critically evaluated, and properties-to-performance connections are established, as well as challenges, trends, and predictions for the field's future. The effect of alteration on surface properties, interactions with solutes and foulants, and applications in water treatment are all examined in detail. Engineered NF membranes containing zwitterionic polymers have the greatest potential to improve membrane permeance, selectivity, stability, and antifouling performance. To support commercial applications, however, difficulties related to material production, modification techniques, and long-term stability must be solved promptly. Fouling resistant NF membrane development would be critical not only for the water treatment industry, but also for a wide range of developing applications in gas and liquid separations.

Effect of polypyrrole surface modification on antifouling performance of PTFE microfiltration membrane

In this study, polypyrrole was prepared by in situ chemical oxidation polymerization and deposited on the surface of the PTFE membrane. The surface morphology of the membrane shown that the membrane fouling degree of the modified membrane was much lower than that of the original membrane. Besides, the contact angle value decreased from 107.20° to 72.62°, and its hydrophilicity was significantly enhanced. It took humic acid (HA) as a typical representative membrane foulants, and static and dynamic HA adsorption experiments were carried out on the membranes before and after modification. In the static adsorption experiment of HA, the adsorption capacity of an original membrane was 1.28 times that of a modified membrane. In the dynamic antifouling experiment of HA, the rejection of the modified membrane to HA was 62.99%, while that of the original membrane was only 39.82%. In addition, the experimental results showed that the modified membrane had a higher flux recovery rate, which was 1.18 times that of the original membrane. This study proves that the modified membrane has an extraordinary antifouling effect.

An Overview of the Modification Strategies in Developing Antifouling Nanofiltration Membranes

Freshwater deficiency has become a significant issue affecting many nations' social and economic development because of the fast-growing demand for water resources. Nanofiltration (NF) is one of the promising technologies for water reclamation application, particularly in desalination, water, and wastewater treatment fields. Nevertheless, membrane fouling remains a significant concern since it can reduce the NF membrane performance and increase operating expenses. Consequently, numerous studies have focused on improving the NF membrane's resistance to fouling. This review highlights the recent progress in NF modification strategies using three types of antifouling modifiers, i.e., nanoparticles, polymers, and composite polymer/nanoparticles. The correlation between antifouling performance and membrane properties such as hydrophilicity, surface chemistry, surface charge, and morphology are discussed. The challenges and perspectives regarding antifouling modifiers and modification strategies conclude this review.

Nanofiltration Membranes with Crumpled Polyamide Films: A Critical Review on Mechanisms, Performances, and Environmental Applications

Nanofiltration (NF) membranes have been widely applied in many important environmental applications, including water softening, surface/groundwater purification, wastewater treatment, and water reuse. In recent years, a new class of piperazine (PIP)-based NF membranes featuring a crumpled polyamide layer has received considerable attention because of their great potential for achieving dramatic improvements in membrane separation performance. Since the report of novel crumpled Turing structures that exhibited an order of magnitude enhancement in water permeance ( Science 2018, 360 (6388), 518-521), the number of published research papers on this emerging topic has grown exponentially to approximately 200. In this critical review, we provide a systematic framework to classify the crumpled NF morphologies. The fundamental mechanisms and fabrication methods involved in the formation of these crumpled morphologies are summarized. We then discuss the transport of water and solutes in crumpled NF membranes and how these transport phenomena could simultaneously improve membrane water permeance, selectivity, and antifouling performance. The environmental applications of these emerging NF membranes are highlighted, and future research opportunities/needs are identified. The fundamental insights in this review provide critical guidance on the further development of high-performance NF membranes tailored for a wide range of environmental applications.

A super-hydrophilic partially reduced graphene oxide membrane with improved stability and antibacterial properties

In order to improve stability and antibacterial property, a novel super-hydrophilic partially reduced graphene oxide membrane was prepared by interfacial polymerization of piperazine and partially reduced graphene oxide as aqueous solution and trimesoyl chloride as organic solution. Fourier transform infrared spectroscopy, scanning electron microscope, and contact angle measurement were conducted to probe the morphology and properties of the membranes. The modified membrane possessed super-hydrophilicity, improved durability and swelling resistance. The optimized membrane had a molecular weight cut off of about 674 Da and possessed a pure water permeability of 49.86 L·m^-2·h^-1·MPa^-1. The retention order of salts was Na₂SO₄ > MgSO₄ > MgCl₂ > Na₂CO₃ > CaCl₂ > NaCl, while the rejection for four kinds of pharmaceuticals followed the order of ibuprofen (92%) > carbamazepine (87%) > amlodipine (80%) > atenolol (76%), indicating that the negatively charged membrane could improve the retention performance by the electrostatic repulsive effect. Moreover, the enhanced antibacterial performance of membrane attributed to the dual effects of the super-hydrophilicity and the tea polyphenols antibacterial material loading, which may alter the charge distribution on and within the membrane, leading to loss of cell viability.

Antibacterial polyvinyl alcohol nanofiltration membrane incorporated with Cu(OH)2 nanowires for dye/salt wastewater treatment

In many important industries, such as the textile printing industry, a large amount of dye/salt wastewater is often discharged, which can destroy the ecological environment of the water body. Membrane technology has a great potential in the treatment of environmental problems caused by dye/salt wastewater. Polyvinyl alcohol (PVA) nanofiltration (NF) membrane has a bright future in dye/salt wastewater treatment, however, works on this are rare. Herein, antibacterial PVA NF membrane incorporated with Cu(OH)₂ nanowires for the dye/salt wastewater treatment is reported. The membrane was prepared via coating the solutions containing PVA, glutaraldehyde and Cu(OH)₂ nanowires on the polyethersulfone ultrafiltration membrane. Cu(OH)₂ nanowires has a diameter of 60 nm and was successfully introduced into the membrane. The introduction of nanowires improved the membrane hydrophilicity and roughness, which is conducive to the improvement of membrane flux. Membrane separation performance for one component solution and dye/salt solution were investigated. The introduction of Cu(OH)₂ increases the flux of the membrane obviously (the highest increase is 178.78% (from 21.49 to 38.42 L·m^-2·h^-1·bar^-1, for NaCl solution as the feed). Besides, the membrane doped with nanowires also possessed a high dye/salt selectivity. For one component solution, the dye removal rate was over 97.00% while the salt rejection was low (the lowest was 13.18% (NaCl)). For the dye/salt solution, the dye (Congo Red) rejection kept at a high level (98.91%) and the salt (NaCl) rejection was still low (13.71%), while the flux was also high (37.56 L·m^-2·h^-1·bar^-1). The performance is superior to that of many membranes reported in previous works. Moreover, the Cu(OH)₂ nanowires endowed the membrane with an improved and high antibacterial property. The sterilization rate of Escherichia coli and Staphylococcus aureus reached more than 99.99%.

Insights into the impact of polydopamine modification on permeability and anti-fouling performance of forward osmosis membrane

Forward osmosis (FO) has drawn wide attention as a promising method to address world-wide water crisis due to the advantages of low-energy consumption and easy separation operation. Unfortunately, the trade-off between permeability and selectivity as well as membrane fouling hindered the application of forward osmosis. Surface modification is a feasible method to address these issues. However, there is a lack of systematic evaluation about the effect of modification position on FO performance due to the asymmetric structure of thin film composite (TFC) FO membrane. To provide new insights into the design of FO membrane with satisfied permeability and fouling resistance, novel TFC FO membranes were fabricated by introducing polydopamine (PDA) on the support layer (TFC-I) or active layer (TFC-S), respectively. The surface morphology, chemical composition and wettability of the fabricated membrane were studied. It was found that the surface wettability of the modified membrane was improved greatly compared to pristine TFC membrane (TFC-C). Moreover, TFC-S membrane displayed a rougher surface than that of TFC-I membrane. As a result, a superior TFC-S membrane with a water flux of 60.95 ± 3.15 L m^-2h^-1 in AL-DS mode was obtained, which was 72.61% and 17.87% higher than that of TFC-C and TFC-I membrane, respectively. In addition, the TFC-S membrane also presented an excellent fouling resistance and membrane regeneration performance during the three organic fouling cycle experiments. The results indicated that the introduction of PDA as a surface coating for TFC membranes modification guaranteed the high-performance and fouling resistance. Especially, the PDA coating on the support layer surface resulted in an enhancement in permeability, while both the permeability and anti-fouling performance were significantly improved with the PDA coating on the polyamide active layer surface. This study provides new insights into the development of modification TFC-FO membranes for practical applications in water treatment.

Mechanistic Insights of a Thermoresponsive Interface for Fouling Control of Thin-Film Composite Nanofiltration Membranes

In spite of extensive research, fouling is still the main challenge for nanofiltration membranes, generating an extra transport resistance and requiring a larger operational pressure in practical applications. We fabricated a highly antifouling nanofiltration membrane by grafting poly(N-isopropylacrylamide) (PNIPAM) chains on a bromine-containing polyamide layer. The resulting membrane was found to have a double permeance compared to the pristine membrane, while the rejection of multivalent ions remained the same. In addition, PNIPAM chains yielded a better deposition resistance and adhesion resistance, thereby mitigating the increase of fouling and promoting the recovery of flux during the filtration and traditional cleaning stages, respectively. Moreover, PNIPAM chains shrank when the water temperature was above the lower critical solution temperature (LCST), indicating the formation of a buffer layer between the membrane and pollutants. The buffer layer would eliminate the membrane-foulant interaction energy, thus further enhancing the detachment of pollutants. This simple and efficient cleaning method could act as an enhanced cleaning procedure to remove irreversible fouling. This provides new insights into the fabrication of enhanced antifouling membranes using smart responsive polymer chains.

Tailored design of nanofiltration membranes for water treatment based on synthesis-property-performance relationships

Tailored design of high-performance nanofiltration (NF) membranes is desirable because the requirements for membrane performance, particularly ion/salt rejection and selectivity, differ among the various applications of NF technology ranging from drinking water production to resource mining. However, this customization greatly relies on a comprehensive understanding of the influence of membrane fabrication methods and conditions on membrane properties and the relationships between the membrane structural and physicochemical properties and membrane performance. Since the inception of NF, much progress has been made in forming the foundation of tailored design of NF membranes and the underlying governing principles. This progress includes theories regarding NF mass transfer and solute rejection, further exploitation of the classical interfacial polymerization technique, and development of novel materials and membrane fabrication methods. In this critical review, we first summarize the progress made in controllable design of NF membrane properties in recent years from the perspective of optimizing interfacial polymerization techniques and adopting new manufacturing processes and materials. We then discuss the property-performance relationships based on solvent/solute mass transfer theories and mathematical models, and draw conclusions on membrane structural and physicochemical parameter regulation by modifying the fabrication process to improve membrane separation performance. Next, existing and potential applications of these NF membranes in water treatment processes are systematically discussed according to the different separation requirements. Finally, we point out the prospects and challenges of tailored design of NF membranes for water treatment applications. This review bridges the long-existing gaps between the pressing demand for suitable NF membranes from the industrial community and the surge of publications by the scientific community in recent years.

Toward Enhancing Desalination and Heavy Metal Removal of TFC Nanofiltration Membranes: A Cost-Effective Interface Temperature-Regulated Interfacial Polymerization

Polyamide (PA) chemistry-based nanofiltration (NF) membranes have an important role in the field of seawater desalination and wastewater reclamation. Achieving an ultrathin and defect-free active layer via precisely controlled interfacial polymerization (IP) is an effective routine to improve the separation efficiencies of NF membranes. Herein, the morphologies and chemical structures of the thin-film composite (TFC) NF membranes were accurately regulated by tailoring the interfacial reaction temperature during the IP process. This strategy was achieved by controlling the temperature (-15, 5, 20, 35, and 50°) of the oil-phase solutions. The structural compositions, morphological variations, and separation features of the fabricated NF membranes were studied in detail. In addition, the formation mechanisms of the NF membranes featuring different PAs were also proposed and discussed. The temperature-assisted IP (TAIP) method greatly changed the compositions of the resultant PA membranes. A very smooth and thin PA film was obtained for the NF membranes fabricated at a low interfacial temperature; thus, a high 19.2 L m^-2 h^-1 bar^-1 of water permeance and 97.7% of Na₂SO₄ rejection were observed. With regard to the NF membranes obtained at a high interfacial temperature, a lower water permeance and higher salt rejection with fewer membrane defects were achieved. Impressively, the high interfacial temperature-assisted NF membranes exhibited uniform coffee-ring-like surface morphologies. The special surface-featured NF membrane showed superior separation for selected heavy metals. Rejections of 93.9%, 97.9%, and 87.7% for Cu²⁺, Mn²⁺, and Cd²⁺ were observed with the optimized membrane. Three cycles of fouling tests indicated that NF membranes fabricated at low temperatures exhibited excellent antifouling behavior, whereas a high interface temperature contributed to the formation of NF membranes with high fouling tendency. This study provides an economical, facile, and universal TAIP strategy for tailoring the performances of TFC PA membranes for environmental water treatment.

Multirole Regulations of Interfacial Polymerization Using Poly(acrylic acid) for Nanofiltration Membrane Development

Effective control of monomer diffusion and reaction rate is the key to achieving a controlled interfacial polymerization (IP) and a high-performance nanofiltration (NF) membrane. Herein, an integration of multirole regulations was synchronously realized using poly(acrylic acid) (PAA) as an active additive in a piperazine (PIP) aqueous phase. Thanks to synergistic interactions, including hydrogen bonding, electrostatic interaction, and covalent bonding between PAA and PIP molecules, together with the increased viscosity of the solution, PIP diffusion was rationally controlled. Moreover, interfacial polycondensation was also restrained via the modestly reduced pH of the aqueous solution. These contribute to the formation of a thinner, looser, more hydrophilic, and higher negatively charged PAA-decorated polyamide selective layer with a unique nanostrand-nodule morphology. The harvested NF-PAA/PIP membrane showed an ∼70% rise in water permeability (up to 23.5 L·m-2·h-1·bar-1) while retaining high Na2SO4 and dye rejections. Furthermore, the optimized NF-PAA/PIP membrane presented a superior fouling resistance capability for typical pollutants, as well as long-term stability during successive filtration. Thus, this work offers a straightforward and impactful approach to regulating IP and promoting NF membrane properties.

Separation, anti-fouling, and chlorine resistance of the polyamide reverse osmosis membrane: From mechanisms to mitigation strategies

Membrane technology has been widely used in the wastewater treatment and seawater desalination. In recent years, the reverse osmosis (RO) membrane represented by polyamide (PA) has made great progress because of its excellent properties. However, the conventional PA RO membranes still have some scientific problems, such as membrane fouling, easy degradation after chlorination, and unclear mechanisms of salt retention and water flux, which seriously impede the widespread use of RO membrane technology. This paper reviews the progress in the research and development of the RO membrane, with key focus on the mechanisms and strategies of the contemporary separation, anti-fouling and chlorine resistance of the PA RO membrane. This review seeks to provide state-of-the-art insights into the mitigation strategies and basic mechanisms for some of the key challenges. Under the guidance of the fundamental understanding of each mechanism, operation and modification strategies are discussed, and reasonable analysis is carried out, which can address some key technical challenges. The last section of the review focuses on the technical issues, challenges, and future perspective of these mechanisms and strategies. Advances in synergistic mechanisms and strategies of the PA RO membranes have been rarely reviewed; thus, this review can serve as a guide for new entrants to the field of membrane water treatment and established researchers.

A Critical Review on Thin-Film Nanocomposite Membranes with Interlayered Structure: Mechanisms, Recent Developments, and Environmental Applications

The separation properties of polyamide reverse osmosis and nanofiltration membranes, widely applied for desalination and water reuse, are constrained by the permeability-selectivity upper bound. Although thin-film nanocomposite (TFN) membranes incorporating nanomaterials exhibit enhanced water permeance, their rejection is only moderately improved or even impaired due to agglomeration of nanomaterials and formation of defects. A novel type of TFN membranes featuring an interlayer of nanomaterials (TFNi) has emerged in recent years. These novel TFNi membranes show extraordinary improvement in water flux (e.g., up to an order of magnitude enhancement) along with better selectivity. Such enhancements can be achieved by a wide selection of nanomaterials, ranging from nanoparticles, one-/two-dimensional materials, to interfacial coatings. The use of nanostructured interlayers not only improves the formation of polyamide rejection layers but also provides an optimized water transport path, which enables TFNi membranes to potentially overcome the longstanding trade-off between membrane permeability and selectivity. Furthermore, TFNi membranes can potentially enhance the removal of heavy metals and micropollutants, which is critical for many environmental applications. This review critically examines the recent developments of TFNi membranes and discusses the underlying mechanisms and design criteria. Their potential environmental applications are also highlighted.