Preparation and characterization of high-performance electrospun forward osmosis membrane by introducing a carbon nanotube interlayer

A Comprehensive Review of Performance of Polyacrylonitrile-Based Membranes for Forward Osmosis Water Separation and Purification Process

Polyacrylonitrile (PAN), with its unique chemical, electrical, mechanical, and thermal properties, has become a crucial acrylic polymer for the industry. This polymer has been widely used to fabricate ultrafiltration, nanofiltration, and reverse osmosis membranes for water treatment applications. However, it recently started to be used to fabricate thin-film composite (TFC) and fiber-based forward osmosis (FO) membranes at a lab scale. Phase inversion and electrospinning methods were the most utilized techniques to fabricate PAN-based FO membranes. The PAN substrate layer could function as a good support layer to create TFC and fiber membranes with excellent performance under FO process conditions by selecting the proper modification techniques. The various modification techniques used to enhance PAN-based FO performance include interfacial polymerization, layer-by-layer assembly, simple coating, and incorporating nanofillers. Thus, the fabrication and modification techniques of PAN-based porous FO membranes have been highlighted in this work. Also, the performance of these FO membranes was investigated. Finally, perspectives and potential directions for further study on PAN-based FO membranes are presented in light of the developments in this area. This review is expected to aid the scientific community in creating novel effective porous FO polymeric membranes based on PAN polymer for various water and wastewater treatment applications.

High performance forward osmosis membrane with ultrathin hydrophobic nanofibrous interlayer

The novel thin film composite (TFC) forward osmosis (FO) membrane with electrospinning nanofibers as support layer can alleviate internal concentration polarization (ICP). While the macropores of the nanofiber support layer cause defects in the polyamide (PA) layer. Therefore, hydrophobic polyvinylidene fluoride (PVDF) fine nanofibers were used as an interlayer to modulate the process of interfacial polymerization (IP) in this study. The results showed that the introduction of the interlayer improved the hydrophobicity of the support layer for achieving uniform, thin and defect-free selective polyamide (PA) layer. The water flux of TFC-PVDF was 58.26 LMH in the FO mode of 2 M NaCl, which was two times higher than that of the unmodified FO membrane. Lower reverse salt flux (4.91 gMH) and structural parameter (179.43 μm) alleviated the ICP. In addition, TFC-PVDF membrane showed good anti-fouling performance for SA (flux recovery ratio of 93.97%) due to high hydrophilicity, low zeta potential and low roughness. This study provides an easy and promising method to prepare defect-free PA selective layer on the macropores nanofiber support layer. The novel FO membrane shows high desalination performance and anti-fouling properties.

Locking Patterned Carbon Nanotube Cages by Nanofibrous Mats to Construct Cucurbituril[n]-Based Ultrapermselective Dye/Salt Separation Membranes

Surface patterning is a promising strategy to overcome the trade-off effect of separation membranes. Herein, a bottom-up patterning strategy of locking micron-sized carbon nanotube cages (CNCs) onto a nanofibrous substrate is developed. The strongly enhanced capillary force triggered by the abundant narrow channels in CNCs endows the precisely patterned substrate with excellent wettability and antigravity water transport. Both are crucial for the preloading of cucurbit[n]uril (CB6)-embeded amine solution to form an ultrathin (∼20 nm) polyamide selective layer clinging to CNCs-patterned substrate. The CNCs-patterning and CB6 modification result in a 40.2% increased transmission area, a reduced thickness, and a lowered cross-linking degree of selective layer, leading to a high water permeability of 124.9 L·m^-2 h^-1 bar^-1 and a rejection of 99.9% for Janus Green B (511.07 Da), an order of magnitude higher than that of commercial membranes. The new patterning strategy provides technical and theoretical guidance for designing next-generation dye/salt separation membranes.

Research Progress of Water Treatment Technology Based on Nanofiber Membranes

In the field of water purification, membrane separation technology plays a significant role. Electrospinning has emerged as a primary method to produce nanofiber membranes due to its straightforward, low cost, functional diversity, and process controllability. It is possible to flexibly control the structural characteristics of electrospun nanofiber membranes as well as carry out various membrane material combinations to make full use of their various properties, including high porosity, high selectivity, and microporous permeability to obtain high-performance water treatment membranes. These water separation membranes can satisfy the fast and efficient purification requirements in different water purification applications due to their high filtration efficiency. The current research on water treatment membranes is still focused on creating high-permeability membranes with outstanding selectivity, remarkable antifouling performance, superior physical and chemical performance, and long-term stability. This paper reviewed the preparation methods and properties of electrospun nanofiber membranes for water treatment in various fields, including microfiltration, ultrafiltration, nanofiltration, reverse osmosis, forward osmosis, and other special applications. Lastly, various antifouling technologies and research progress of water treatment membranes were discussed, and the future development direction of electrospun nanofiber membranes for water treatment was also presented.

Electrospun chitosan nanofiber constructing superhigh-water-flux forward osmosis membrane

Forward osmosis (FO) technology exhibits great potential in seawater desalination and wastewater treatment due to its negligible energy consumption and high antifouling, however, the weak desalination capability, especially low water flux, remains challenging. Herein, a cost-effective and high-desalination-performance chitosan (CS)-based FO membrane is developed via coupling the electrospinning CS nanofibers and interfacial-polymerized polyamide (PA). The electrospun nanofibers construct the porous and hydrophilic CS layer with the large pore-diameter of ~274 nm and low thickness of ~10 μm, enabling the effective transport of water molecules, specifically, a superhigh water flux of 107.53 LMH at a low salt-water ratio of 0.24 g·L^-1. In addition, such superior desalination performance of the as-prepared FO membrane is universal for the various salt species and concentrations. Our CS nanofiber-based membrane with the high separation capability of water-salt, desirable antibacterial activity, as well as the low cost, offers a roadmap toward the sustainable membrane materials.

Recent advances in thin film nanocomposite membranes containing an interlayer (TFNi): fabrication, applications, characterization and perspectives

Polyamide (PA) reverse osmosis and nanofiltration membranes have been applied widely for desalination and wastewater reuse in the last 5-10 years. A novel thin-film nanocomposite (TFN) membrane featuring a nanomaterial interlayer (TFNi) has emerged in recent years and attracted the attention of researchers. The novel TFNi membranes are prepared from different nanomaterials and with different loading methods. The choices of intercalated nanomaterials, substrate layers and loading methods are based on the object to be treated. The introduction of nanostructured interlayers improves the formation of the PA separation layer and provides ultrafast water molecule transport channels. In this manner, the TFNi membrane mitigates the trade-off between permeability and selectivity reported for polyamide composite membranes. In addition, TFNi membranes enhance the removal of metal ions and organics and the recovery of organic solvents during nanofiltration and reverse osmosis, which is critical for environmental ecology and industrial applications. This review provides statistics and analyzes the developments in TFNi membranes over the last 5-10 years. The latest research results are reviewed, including the selection of the substrate and interlayer materials, preparation methods, specific application areas and more advanced characterization methods. Mechanistic aspects are analyzed to encourage future research, and potential mechanisms for industrialization are discussed.

Thin-Film Composite Membranes with a Carbon Nanotube Interlayer for Organic Solvent Nanofiltration

Compared to the traditional chemical-crosslinking-based polymer, the porous polytetrafluoroethylene (PTFE) substrate is considered to be an excellent support for the fabrication of thin-film composite (TFC) organic solvent nanofiltration (OSN) membranes. However, the low surface energy and chemical inertness of PTFE membranes presented major challenges for fabricating a polyamide active layer on its surface via interfacial polymerization (IP). In this study, a triple-layered TFC OSN membrane was fabricated via IP, which consisted of a PA top layer on a carbon nanotube (CNT) interlayer covering the macroporous PTFE substrate. The defect-free formation and cross-linking degree of the PA layer can be improved by controlling the CNT deposition amount to achieve a good OSN performance. This new TFC OSN membrane exhibited a high dye rejection (the rejection of Bright blue B > 97%) and a moderate and stable methanol permeated flux of approximately 8.0 L m−2 h−1 bar−1. Moreover, this TFC OSN membrane also exhibited an excellent solvent resistance to various organic solvents and long-term stability during a continuous OSN process.

Crumpled Globule-Heterotextured Polyamide Membrane Interlayered with Protein-Polyphenol Nanoaggregates for Enhanced Forward Osmosis Performance

Surface modulation of polyamide structures and the development of nanochanneled membranes with excellent water transport properties are crucial for the separation performance enhancement of thin-film composite membranes. Here, we demonstrate the fabrication of a modular nanochannel-integrated polyamide network on a nanoporous interlayer membrane comprising Mxene-reinforced protein-polyphenol nanoaggregates. The research indicates that the confined growth of the polyamide matrix inside this hydrophilic sub-10 nm nanochannel nanoporous intermediate layer stiffened the interfacial channels, leading to the formation of a polyamide layer with a spatial distribution of a network of unique 3D crumpled globule-like nanostructures. The high specific surface area of such a morphology bestowed the membrane with increased filtration area while facilitating the nanofluidic transport of water molecules through the nanochanneled membrane structure, leading to enhanced water flux of up to 26.6 L m^-2 h^-1 (active layer facing the feed solution) and 41.0 L m^-2 h^-1 (active layer facing the draw solution) using 1.0 M NaCl as the draw solution. The membrane equally exhibited good treatment for organic solvent forward osmosis filtration and typical seawater desalination. Moreover, the hierarchical nanostructures induced antimicrobial activity by effectively reducing the biofilm formation of Gram-negative Escherichia coli bacteria. This work provides significant insights into the interfacial engineering and compatibility of the nanomaterials and the polymers in interlayer mixed-matrix membranes, which are environmentally sustainable and cost-effective for the fabrication of advanced forward osmosis membranes for water purification and osmotic energy applications.

Electrospun Nanofiber-Based Membranes for Water Treatment

Water purification and water desalination via membrane technology are generally deemed as reliable supplementaries for abundant potable water. Electrospun nanofiber-based membranes (ENMs), benefitting from characteristics such as a higher specific surface area, higher porosity, lower thickness, and possession of attracted broad attention, has allowed it to evolve into a promising candidate rapidly. Here, great attention is placed on the current status of ENMs with two categories according to the roles of electrospun nanofiber layers: (i) nanofiber layer serving as a selective layer, (ii) nanofiber layer serving as supporting substrate. For the nanofiber layer's role as a selective layer, this work presents the structures and properties of conventional ENMs and mixed matrix ENMs. Fabricating parameters and adjusting approaches such as polymer and cosolvent, inorganic and organic incorporation and surface modification are demonstrated in detail. It is crucial to have a matched selective layer for nanofiber layers acting as a supporting layer. The various selective layers fabricated on the nanofiber layer are put forward in this paper. The fabrication approaches include inorganic deposition, polymer coating, and interfacial polymerization. Lastly, future perspectives and the main challenges in the field concerning the use of ENMs for water treatment are discussed. It is expected that the progress of ENMs will promote the prosperity and utilization of various industries such as water treatment, environmental protection, healthcare, and energy storage.

A comprehensive review on electrospun nanohybrid membranes for wastewater treatment

Electrospinning, being a versatile and straightforward method to produce nanofiber membranes, has shown significant advancement in recent years. On account of the unique properties such as high surface area, high porosity, mechanical strength, and controllable surface morphologies, electrospun nanofiber membranes have been found to have a great potential in many disciplines. Pure electrospun fiber mats modified with different techniques of surface modification and additive incorporation have exhibited enhanced properties compared to traditional membranes and are even better than the as-prepared electrospun membranes. In this review, we have summarized recently developed electrospun nanohybrids fabricated by the incorporation of functional specific nanosized additives to be used in various water remediation membrane techniques. The adsorption, filtration, photocatalytic, and bactericidal capabilities of the hybrid membranes in removing common major water pollutants such as metal ions, dyes, oils, and biological pollutants have been discussed. Finally, an outlook on the future research pathways to fill the gaps existing in water remediation have been suggested.

Wastewater treatment nexus: Carbon nanomaterials towards potential aquatic ecotoxicity

Carbon nanomaterials (CNMs) provide an effective solution and a novel advancement for wastewater treatment. In this review, a total of 3823 bibliographic records derived from recent 10 years are visualized based on scientometric analysis. The results indicate metal-free CNMs-mediated advanced oxidation processes (AOPs) might be a motive force to develop CNMs application for wastewater treatment; however, corresponding evaluations of aquatic toxicity still lack sufficient attention. Therefore, recent breakthroughs and topical innovations related to prevalent wastewater treatment technologies (i.e., adsorption, catalysis and membrane separation) using three typical dimensional CNMs (nanodiamonds, carbon nanotubes, and graphene-based nanomaterials) are comprehensively summarized in-depth, along with a compendious introduction to some novel techniques (e.g., computational simulation) for identifying reaction mechanisms. Then, current research focusing on CNMs-associated aquatic toxicity is discussed thoroughly, mainly demonstrating: (1) the adverse effects on aquatic organisms should not be overlooked prior to large-scale CNMs application; (2) divergent consequences can be further reduced if the ecological niche of aquatic organisms is emphasized; and (3) further investigations on joint toxicity can provide greater beneficial insight into realistic exposure scenarios. Finally, ongoing challenges and developmental directions of CNMs-based wastewater treatment and evaluation of its aquatic toxicity are pinpointed and shaped in terms of future research.