High-performance porous anion exchange membranes for efficient acid recovery from acidic wastewater by diffusion dialysis

Artificial Proton Channel Membrane with Self-Amplified Selectivity for Simultaneous Waste Acid Recovery and Power Generation

Proton channels have both high permeability and selectivity, a property that remains unparalleled by artificial materials yet is highly demanded in many applications, including acid recovery and power generation. This work takes inspiration from the structure and surface chemistry of biological proton channels and presents a method to construct covalent organic framework (COF) membranes consisting of high-performance artificial proton channels. The membrane was purposefully rendered amorphous, which eliminates most of the nanoscale pores and induces high steric hindrance to ions. On the other hand, the channels were functionalized with hydrogen-donating groups, allowing protons to hop fast. Interestingly, we found that the presence of hydrated protons causes additional hindrance to ions and thus self-amplifies the proton selectivity. Consequently, the proton selectivity against toxic heavy metal ions is up to 104, significantly surpassing that of commercial acid-recovery membranes. The permeability is comparable to that of biological proton channels (a few mol m-2 h-1). Such membranes allow us to recycle acid from industrial waste brines by a simple diffusion dialysis process without the risk of toxic ion leakage. At the same time, the entropy released by the proton diffusion can be harvested to generate power, achieving a power density superior to that of most previously reported membranes for osmotic energy harvesting.

Semi-Interpenetrating Polymer Network Anion Exchange Membranes Based on Quaternized Polybenzoxazine and Poly(Vinyl Alcohol-Co-Ethylene) for Acid Recovery by Diffusion Dialysis

Acid recovery from acidic waste is a pressing issue in current times. Chemical methods for recovery are not economically feasible and require significant energy input to save the environment. This study reported a semi-interpenetrating polymer network (semi-IPN) anion exchange membranes (AEMs) for acid recovery by diffusion dialysis with excellent dimensional stability, high oxidation stability, good acid dialysis coefficient (UH +) and high separation factor (S). Semi-IPN AEMs are prepared by ring-open cross-linked quaternized polybenzoxazine (AQBZ) with poly(vinyl alcohol-co-ethylene), where AQBZ is obtained by Mannich reaction and Menshutkin reaction. All four proportions of semi-IPNs exhibit clear micro-phase separation, which is conducive to ion transport. The water uptake (WU) of the four semi-IPNs ranges from 14.2 % to 19.2 %, while the swelling ratio (SR) remains between 8.7 % and 11.3 %. These results indicate that the cross-linked structure in the designed semi-IPNs effectively control swelling and ensure dimensional stability. The thermal degradation temperature (Td5) of semi-IPN4:6 to semi-IPN7:3 varies from 309 °C to 289 °C, with an oxidation stability weight loss rate (WOX) ranging from 91.5 % to 93.5 %, demonstrating excellent thermal stability and oxidation stability. The semi-IPNs also show good UH + values ranging from 11.9-16.3*10-3 m/h and high S values between 38.6 and 45.9, indicating the promising potential of the semi-IPNs.

Novel Crosslinked Anion Exchange Membranes Based on Thermally Cured Epoxy Resin: Synthesis, Structure and Mechanical and Ion Transport Properties

Limitations in existing anion exchange membranes deter their use in the efficient treatment of industrial wastewater effluent. This work presents an approach to fabricating novel anion-conducting membranes using epoxy resin monomers like hydrophobic or hydrophilic diglycidyl ether and quaternized polyethyleneimine (PEI). Manipulating the diglycidyl ether nature, the quantitative composition of the copolymer and the conditions of quaternization allows control of the physicochemical properties of the membranes, including water uptake (20.0-330%), ion exchange capacity (1.5-3.7 mmol/g), ionic conductivity (0.2-17 mS/cm in the Cl form at 20 °C), potentiostatic transport numbers (75-97%), as well as mechanical properties. A relationship was established between copolymer structure and conductivity/selectivity trade-off. The higher the quaternized polyethyleneimine, diluent fraction, and hydrophilicity of diglycidyl ether, the higher the conductivity and the lower the permselectivity. Hydrophobic diglycidyl ether gives a much better conductivity/selectivity ratio since it provides a lower degree of hydration than hydrophilic diglycidyl ether. Different mesh and non-woven reinforcing materials were also examined. The developed membranes demonstrate good stability in both neutral and acidic environments, and their benchmark characteristics in laboratory electrodialysis cells and batch-mode dialysis experiments are similar to or superior to, commercial membranes such as Neosepta© AMX, FujiFilm© Type1, and Fumasep FAD-PET.

A Viable and sustainable flat- membrane plate-and-frame module for spent acid regeneration and metal ion recovery

This study provides techno-economical insights for acid regeneration and metal recovery from spent acidic wastewater by a diffusion dialysis plate-and-frame module using Quaternized Polyepichlorohydrin - Polyacrylonitrile (QPECH-PAN) membranes. Quaternized Polyepichlorohydrin (QPECH) membranes were synthesized using 1,4-diazobicyclo[2.2.2]octane (DABCO) and blended with polyacrylonitrile (PAN). Said membranes were analyzed in terms of their mechanical, physicochemical, and electrochemical characteristics, providing significant results comparable to the commercial membranes (IEC: 1.76 mmol/g, SD: 60.91%, Permselectivity: 79.5 ± 0.31%, and transport no. t_(-): 0.5). Mechanical characterization reveals that the QPECH-PAN membranes possess comparable mechanical strengths (tensile strength: 329.56 MPa). Further, sheet resistivity (6.11 Ω cm²) and conductivity (0.16 S/cm²) reveal the relative conductive nature of these membranes. Percent acid recovery and metal ion recovery ratios were found to be 72% and 48% respectively, and separation factors were 126.8 and 84.57 respectively. The QPECH-PAN membrane's techno-economic feasibility was also analyzed within the context of a textile industry processing up to 5500 kg/d of acidic wastewater. It indicates a potential cost saving of US $0.53 million on H₂SO₄ and NaOH, as well as an OPEX saving of 40.91% against a semi-continuous acid neutralizer.

Label-Free Optical Sensing and Medical Grade Resins: An Advanced Approach to Investigate Cell-Material Interaction and Biocompatibility

The Corning Epic® label-free (ELF) system is an innovative technology widely used in drug discovery, immunotherapy, G-protein-associated studies, and biocompatibility tests. Here, we challenge the use of ELF to further investigate the biocompatibility of resins used in manufacturing of blood filters, a category of medical devices representing life-saving therapies for the increasing number of patients with kidney failure. The biocompatibility assays were carried out by developing a cell model aimed at mimicking the clinical use of the blood filters and complementing the existing cytotoxicity assay requested by ISO10993-5. Experiments were performed by putting fibroblasts in both direct contact with two types of selected resins, and indirect contact by means of homemade customized well inserts that were precisely designed and developed for this technology. For both types of contact, fibroblasts were cultured in medium and human plasma. ELF tests confirmed the biocompatibility of both resins, highlighting a statistically significant different biological behavior of a polyaromatic resin compared to control and ion-exchanged resin, when materials were in indirect contact and soaking with plasma. Overall, the ELF test is able to mimic clinical scenarios and represents a promising approach to investigate biocompatibility, showing peculiar biological behaviors and suggesting the activation of specific intracellular pathways.

Two-Dimensional Theoretical Analysis and Experimental Study of Mass Transfer in a Hollow-Fiber Dialysis Module Coupled with Ultrafiltration Operations

This research theoretically and experimentally develops a hollow-fiber dialysis module coupled with ultrafiltration operations by introducing a trans-membrane pressure during the membrane dialysis process, which can be applied to the waste metabolic end products in the human body for improving the dialysis efficiency. The solutes were transported by both diffusion and convection from the concentration driving-force gradient between retentate and dialysate phases across the membrane, compared to the traditional dialysis processes by diffusion only. A two-dimensional modeling of such a dialysis-and-ultrafiltration system in the hollow-fiber dialysis module was formulated and solved using the stream function coupled with the perturbation method to obtain the velocity distributions of retentate and dialysate phases, respectively. The purpose of the present work is to investigate the effect of ultrafiltration on the dialysis rate in the hollow-fiber dialyzer with ultrafiltration operations. A highest level of dialysis rate improvement up to about seven times (say 674.65% under Va=20 mL/min) was found in the module with ultrafiltration rate Vw=10 mL/min and membrane sieving coefficient θ=1, compared to that in the system without operating ultrafiltration. Considerable dialysis rate improvements on mass transfer were obtained by implementing a hollow-fiber dialysis-and-ultrafiltration system, instead of using the hollow-fiber dialyzer without ultrafiltration operation. The experimental runs were carried out under the same operating conditions for the hollow-fiber dialyzers of the two experimental runs with and without ultrafiltration operations for comparisons. A very reasonable prediction by the proposed mathematical model was observed.

Device Performance of a Tubular Membrane Dialyzer Incorporating Ultrafiltration Effects on the Dialysis Efficiency

Membrane dialysis is one of the membrane contactors applied to wastewater treatment. The dialysis rate of a traditional dialyzer module is restricted because the solutes transport through the membrane only by diffusion, in which the mass-transfer driving force across the membrane is the concentration gradient between the retentate and dialysate phases. A two-dimensional mathematical model of the concentric tubular dialysis-and-ultrafiltration module was developed theoretically in this study. The simulated results show that the dialysis rate improvement was significantly improved through implementing the ultrafiltration effect by introducing a trans-membrane pressure during the membrane dialysis process. The velocity profiles of the retentate and dialysate phases in the dialysis-and-ultrafiltration system were derived and expressed in terms of the stream function, which was solved numerically by the Crank-Nicolson method. A maximum dialysis rate improvement of up to twice that of the pure dialysis system (Vw=0) was obtained by employing a dialysis system with an ultrafiltration rate of Vw=2 mL/min and a constant membrane sieving coefficient of θ=1. The influences of the concentric tubular radius, ultrafiltration fluxes and membrane sieve factor on the outlet retentate concentration and mass transfer rate are also illustrated.

Negatively Charged MOF-Based Composite Anion Exchange Membrane with High Cation Selectivity and Permeability

Every metal and metallurgical industry is associated with the generation of wastewater, influencing the living and non-living environment, which is alarming to environmentalists. The strict regulations about the dismissal of acid and metal into the environment and the increasing emphasis on the recycling/reuse of these effluents after proper remedy have focused the research community's curiosity in developing distinctive approaches for the recovery of acid and metals from industrial wastewaters. This study reports the synthesis of UiO-66-(COOH)₂ using dual ligand in water as a green solvent. Then, the prepared MOF nanoparticles were introduced into the DMAM quaternized QPPO matrix through a straightforward blending approach. Four defect-free UiO-66-(COOH)₂/QPPO MMMs were prepared with four different MOF structures. The BET characterization of UiO-66-(COOH)₂ nanoparticles with a highly crystalline structure and sub-nanometer pore size (~7 Å) was confirmed by XRD. Because of the introduction of MOF nanoparticles with an electrostatic interaction and pore size screening effect, a separation coefficient (S_HCl/FeCl2) of 565 and U_HCl of 0.0089 m·h^-1 for U-C(60)/QPPO were perceived when the loading dosage of the MOF content was 10 wt%. The obtained results showed that the prepared defect-free MOF membrane has broad prospects in acid recovery applications.

Confining Nano-Fe3O4 in the Superhydrophilic Membrane Skin Layer to Minimize Internal Fouling

Membrane surface fouling is often reversible as it can be mitigated by enhancing the crossflow shear force. However, membrane internal fouling is often irreversible and thus more challenging. In this study, we developed a new superhydrophilic poly(vinylidene fluoride) (P-PVDF) membrane confined with nano-Fe₃O₄ in the top skin layer via reverse filtration to reduce internal fouling. The surface of the P-PVDF membrane confined with nano-Fe₃O₄ had superwetting properties (water contact angle reaching 0° within 1 s), increased roughness (from 182 to 239 nm), and enhanced water affinity. The Fe₃O₄@P-PVDF membrane surface showed a thicker and enhanced hydration layer, which prevented foulants from approaching membrane surfaces and pores, thereby improving the rejection. For example, when 50 ppm humic acid (HA) solution was used as the feed, the removal efficiency of the Fe₃O₄@P-PVDF membrane was ∼67%, while the HA removal of the P-PVDF membrane was only ∼20%. The results from the resistance-in-series model showed that nanoconfinement of Fe₃O₄ in the top skin layer of the membrane allowed foulants to accumulate on the membrane surface (i.e., surface fouling) rather than within the internal pores (i.e., internal fouling). The filtration results under crossflow fouling and cleaning confirmed that the Fe₃O₄@P-PVDF membrane had higher surface fouling but it was much more reversible and much lower internal fouling compared with the control membrane. Our fouling analysis offers new insights into mass transfer mechanisms of the membrane with a nanoconfinement-enhanced hydration layer. This study provides an effective strategy to develop membranes with low internal fouling propensities.

Recovery of Hydrochloric Acid from Industrial Wastewater by Diffusion Dialysis Using a Spiral-Wound Module

In the present study, the possibility of using a spiral-wound diffusion dialysis module was studied for the separation of hydrochloric acid and Zn2+, Ni2+, Cr3+, and Fe2+ salts. Diffusion dialysis recovered 68% of free HCl from the spent pickling solution contaminated with heavy-metal-ion salts. A higher volumetric flowrate of the stripping medium recovered a more significant portion of free acid, namely, 77%. Transition metals (Fe, Ni, Cr) apart from Zn were rejected by >85%. Low retention of Zn (35%) relates to the diffusion of negatively charged chloro complexes through the anion-exchange membrane. The mechanical and transport properties of dialysis FAD-PET membrane under accelerated degradation conditions was investigated. Long-term tests coupled with the economic study have verified that diffusion dialysis is a suitable method for the treatment of spent acids, the salts of which are well soluble in water. Calculations predict significant annual OPEX savings, approximately up to 58%, favouring diffusion dialysis for implementation into wastewater management.

Modified Polyethersulfone Ultrafiltration Membrane for Enhanced Antifouling Capacity and Dye Catalytic Degradation Efficiency

Catalytic membranes, as a combination of heterogeneous advanced oxidation and membrane technology reaction systems, have important application prospects in the treatment of dyes and other organics. In practical applications, it is still challenging to construct catalytic membranes with excellent removal efficiency and fouling mitigation. Herein, molybdenum disulfide-iron oxyhydroxide (MoS2-FeOOH) was fabricated using iron oxide and MoS2 nanoflakes, which were synthesized by the hydrothermal method. Furthermore, by changing the concentration of MoS2-FeOOH, the MoS2-FeOOH/polyethersulfone (PES) composite ultrafiltration membrane was obtained with improved hydrophilicity, permeability, and antifouling capacity. The pure water flux of the composite membrane reached 385.3 L/(m2 h), which was 1.7 times that of the blank PES membrane. Compared with the blank membrane, with the increase of MoS2-FeOOH content, the MoS2-FeOOH/PES composite membranes had better adsorption capacity and catalytic performance, and the membrane with 3.0% MoS2-FeOOH content (M4) could be achieved at a 60.2% methylene blue (MB) degradation rate. In addition, the membrane flux recovery ratio (FRR) of the composite membrane also increased from 25.6% of blank PES membrane (M0) to more than 70% after two cycles of bovine serum albumin (BSA) filtration and hydraulic cleaning. The membrane with 2.25% MoS2-FeOOH content (M3) had the best antifouling performance, with the largest FRR and the smallest irreversible ratio (Rir). Catalytic self-cleaning of the composite membrane M3 recovered 95% of the initial flux with 0.1 mol/L H2O2 cleaning. The MoS2-FeOOH/PES composite membranes with the functions of excellent rejection and antifouling capacity have a good prospect in the treatment of printing and dyeing wastewater composed of soluble dyes.

Synthesis of Porous BPPO-Based Anion Exchange Membranes for Acid Recovery via Diffusion Dialysis

Diffusion dialysis (DD) is an anion exchange membrane-based functional separation process used for acid recovery. TMA (trimethylamine) and BPPO (brominated poly(2,6-dimethyl-1,4-phenylene oxide) were utilized in this manuscript to formulate AEMs (anion exchange membranes) for DD (diffusion dialysis) using the phase-inversion technique. FTIR (Fourier transfer infrared) analysis, proton NMR spectroscopy, morphology, IEC (ion exchange capacity), LER (linear expansion ratio), CR (fixed group concentration), WR (water uptake/adsorption), water contact angle, chemical, and thermal stability, were all used to evaluate the prepared membranes. The effect of TMA content within the membrane matrix on acid recovery was also briefly discussed. It was reported that porous AEMs have a WR of 149.6% to 233.8%, IEC (ion exchange capacity) of 0.71 to 1.43 mmol/g, CR (fixed group concentration) that ranged from 0.0046 mol/L to 0.0056 mol/L, LER of 3.88% to 9.23%, and a water contact angle of 33.10° to 78.58°. The UH (acid dialysis coefficients) for designed porous membranes were found to be 0.0043 to 0.012 m/h, with separation factors (S) ranging from 13.14 to 32.87 at the temperature of 25 °C. These observations are comparable to those found in the DF-120B commercial membrane with UH of 0.004 m/h and S of 24.3 m/h at the same temperature (25 °C). This porous membranes proposed in this paper are excellent choices for acid recovery through the diffusion dialysis process.

A comprehensive review on the synthesis and applications of ion exchange membranes

Ion exchange membranes (IEMs) are undergoing prosperous development in recent years. More than 30,000 papers which are indexed by Science Citation Index Expanded (SCIE) have been published on IEMs during the past twenty years (2001-2020). Especially, more than 3000 papers are published in the year of 2020, revealing researchers' great interest in this area. This paper firstly reviews the different types (e.g., cation exchange membrane, anion exchange membrane, proton exchange membrane, bipolar membrane) and electrochemical properties (e.g., permselectivity, electrical resistance/ionic conductivity) of IEMs and the corresponding working principles, followed by membrane synthesis methods, including the common solution casting method. Especially, as a promising future direction, green synthesis is critically discussed. IEMs are extensively applied in various applications, which can be generalized into two big categories, where the water-based category mainly includes electrodialysis, diffusion dialysis and membrane capacitive deionization, while the energy-based category mainly includes reverse electrodialysis, fuel cells, redox flow battery and electrolysis for hydrogen production. These applications are comprehensively discussed in this paper. This review may open new possibilities for the future development of IEMs.

Recovery of Spent Sulphuric Acid by Diffusion Dialysis Using a Spiral Wound Module

In this study, we assess the effects of volumetric flow and feed temperature on the performance of a spiral-wound module for the recovery of free acid using diffusion dialysis. Performance was evaluated using a set of equations based on mass balance under steady-state conditions that describe the free acid yield, rejection factors of metal ions and stream purity, along with chemical analysis of the outlet streams. The results indicated that an increase in the volumetric flow rate of water increased free acid yield from 88% to 93%, but decreased Cu²⁺ and Fe²⁺ ion rejection from 95% to 90% and 91% to 86%, respectively. Increasing feed temperature up to 40 °C resulted in an increase in acid flux of 9%, and a reduction in Cu²⁺ and Fe²⁺ ion rejection by 2–3%. Following diffusion dialysis, the only evidence of membrane degradation was a slight drop in permselectivity and an increase in diffusion acid and salt permeability. Results obtained from the laboratory tests used in a basic economic study showed that the payback time of the membrane-based regeneration unit is approximately one year.