Tailoring ultrathin microporous polyamide films with rapid solvent transport by molecular layer-by-layer deposition

Ionophore-Based Molecular Layer-by-Layer Polyamide Membranes for Facilitated Single-Ion Transport

Single-ion-selective membranes are indispensable for efficient ion separations in environmental, energy, and biomedical technologies. Inspired by biological ion channels, this work harnessed the selective and reversible ion binding features of ionophores to fabricate an ultrathin, ionophore-based K+-selective polyamide membrane through molecular layer-by-layer (m-LbL) polymerization with 18-crown-6-functionalized monomers. Compared with Cs+, Li+, and Mg2+, K+ exhibited the highest binding energy to 18-crown-6, facilitating its transport over the competing cations across the sub-10 nm polyamide film in a binary salt mixture. The need for competitive binding for selective K+ transport was further demonstrated through investigations of ion selectivity at varying concentration ratios between K+ and competing cations. Additionally, we extended the Nernst-Planck equation to describe individual ion flux in a binary system, identifying factors that govern ion transport. Our findings demonstrate the potential of selective single-ion transport enabled by preferential ion binding, showing promise for the development of biomimetic ion-selective polymeric membranes.

Turing covalent organic framework membranes via heterogeneous nucleation synthesis for organic solvent nanofiltration

Although covalent organic frameworks (COFs) demonstrate notable potential for developing advanced separation membranes, contemporary COF membranes still lack controlled stacking and highly efficient sieving. Here, Turing-architecture COF membranes were constructed by engineering a reaction-diffusion assembly process via heterogeneous nucleation synthesis with tannic acid (TA). TA covalently binds with amine monomers to form a composite precursor with increased reactivity and decreased diffusivity. This altered the pathway of Schiff base reactions with aldehyde monomers, fulfilling suitable reaction-diffusion conditions, and ultimately formed the labyrinthine stripe or spot-patterned Turing COF film with controlled stacking and uniform pore structure. This endows our COF membrane with highly efficient molecule sieving ability for organic solvent nanofiltration while exhibiting a flux that is 621% greater than that of commercial membranes. Thus, this study provides a paradigm for the in situ synthesis of highly efficient COF membranes for diversely sustainable separations.

Interfacially Cross-Linked Polydopamine/Polybenzimidazole Composite Membranes for Organic Solvent Nanofiltration

Interfacial cross-linking was used to prepare composite organic solvent nanofiltration (OSN) membranes comprising a polydopamine (PDA) active layer formed on a polybenzimidazole (PBI) substrate. Dibromo-p-xylene (DBX) was employed as a cross-linking agent to make the composite membranes chemically stable against harsh polar aprotic solvents. The interfacial cross-linking of PDA/PBI allowed for finely tuning the molecular weight cutoff (MWCO) of the membrane, resulting in a membrane with precise molecular separation capabilities for OSN. The morphology and surface properties of the membranes were characterized, and a membrane with a MWCO of 286 Da was investigated for OSN of a series of solvents. The membrane permeance was in the order of acetonitrile (MeCN) > methanol (MeOH) > acetone > toluene > dimethylformamide (DMF) > heptane > ethanol (EtOH) > isopropanol (IPA) > tetrahydrofuran (THF). The membranes displayed a sharp pore size distribution, yielding a rejection rate of over 99% for Rose Bengal (RB, MW 1020 g/mol) and Remazol brilliant blue (RBB, MW 626.5 g/mol) from DMF and EtOH solutions. When it came to methyl orange (MO, MW 327.3 g/mol) that had a molecular weight closer to the MWCO of the membrane, the membrane still displayed a high rejection rate of 95% and 99% in nanofiltrating solvents DMF and EtOH, respectively. In addition, it was demonstrated that the membrane was able to effectively fractionate mixed solutes having molecular weights appropriate for the MWCO rating of the membrane during OSN.

Research on Reverse Osmosis (RO)/Nanofiltration (NF) Membranes Based on Thin Film Composite (TFC) Structures: Mechanism, Recent Progress and Application

The global shortage of clean water is a major problem, even in water-rich regions. To solve this problem, low-cost and energy-efficient water treatment methods are needed. Membrane separation technology (MST), as a separation method with low energy consumption, low cost, and good separation effect, has been widely used to deal with seawater desalination, resource recovery, industrial wastewater treatment, and other fields. With the continuous progress of scientific and technological innovation and the increasing demand for use, NF/RO membranes based on the TFC structure are constantly being upgraded. This paper presents the recent research progress of NF and RO membranes based on TFC structures and their applications in different fields, especially the formation mechanism and regulation of selective layer structures and the modification methods of selective layers. Our summary provides fundamental insights into the understanding of NF and RO membrane processes and hopefully triggers further thinking on the development of membrane filtration process optimization.

Empowering ultrathin polyamide membranes at the water-energy nexus: strategies, limitations, and future perspectives

Membrane-based separation is one of the most energy-efficient methods to meet the growing need for a significant amount of fresh water. It is also well-known for its applications in water treatment, desalination, solvent recycling, and environmental remediation. Most typical membranes used for separation-based applications are thin-film composite membranes created using polymers, featuring a top selective layer generated by employing the interfacial polymerization technique at an aqueous-organic interface. In the last decade, various manufacturing techniques have been developed in order to create high-specification membranes. Among them, the creation of ultrathin polyamide membranes has shown enormous potential for achieving a significant increase in the water permeation rate, translating into major energy savings in various applications. However, this great potential of ultrathin membranes is greatly hindered by undesired transport phenomena such as the geometry-induced "funnel effect" arising from the substrate membrane, severely limiting the actual permeation rate. As a result, the separation capability of ultrathin membranes is still not fully unleashed or understood, and a critical assessment of their limitations and potential solutions for future studies is still lacking. Here, we provide a summary of the latest developments in the design of ultrathin polyamide membranes, which have been achieved by controlling the interfacial polymerization process and utilizing a number of novel manufacturing processes for ionic and molecular separations. Next, an overview of the in-depth assessment of their limitations resulting from the substrate membrane, along with potential solutions and future perspectives will be covered in this review.

Ultrathin Polyamide Nanofilms with Controlled Microporosity for Enhanced Solvent Permeation

Organic solvent nanofiltration (OSN) technology shows reduced energy consumption by almost 90% with great potential in achieving low-carbon separation applications. Polyamide nanofilms with controlled intrinsic and extrinsic structures (e.g., thickness and porosity) are important for achieving such a goal but are technically challenging. Herein, ultrathin polyamide nanofilms with controlled microporosity and morphology were synthesized via a molecular layer deposition method for OSN. The key is that the polyamide synthesis is controlled in a homogenous organic phase, rather than an interface, not only involving no monomer kinetic diffusion but also broadening the applicability of amine monomers. The particular nonplanar and rigid amine monomers were superbly used to increase microporosity and the nanofilm was linearly controlled at the nanometer scale to decrease thickness. The composite membrane with the polyamide nanofilms as separation layers displayed highly superior performance to current counterparts. The ethanol and methanol permeances were up to 5.5 and 14.6 L m^-2 h^-1 bar^-1, respectively, but the molecular weight cutoff was tailored as low as 300 Da. Such separation performance remained almost unchanged during a long-term operation. This work demonstrates a promising alternative that could synergistically control the physicochemical structures of ultrathin selective layers to fabricate high-performance OSN membranes for efficient separations.

Thin-Film Composite Membranes with a Carbon Nanotube Interlayer for Organic Solvent Nanofiltration

Compared to the traditional chemical-crosslinking-based polymer, the porous polytetrafluoroethylene (PTFE) substrate is considered to be an excellent support for the fabrication of thin-film composite (TFC) organic solvent nanofiltration (OSN) membranes. However, the low surface energy and chemical inertness of PTFE membranes presented major challenges for fabricating a polyamide active layer on its surface via interfacial polymerization (IP). In this study, a triple-layered TFC OSN membrane was fabricated via IP, which consisted of a PA top layer on a carbon nanotube (CNT) interlayer covering the macroporous PTFE substrate. The defect-free formation and cross-linking degree of the PA layer can be improved by controlling the CNT deposition amount to achieve a good OSN performance. This new TFC OSN membrane exhibited a high dye rejection (the rejection of Bright blue B > 97%) and a moderate and stable methanol permeated flux of approximately 8.0 L m−2 h−1 bar−1. Moreover, this TFC OSN membrane also exhibited an excellent solvent resistance to various organic solvents and long-term stability during a continuous OSN process.

Nano-Interlayers Fabricated via Interfacial Azo-Coupling Polymerization: Effect of Pore Properties of Interlayers on Overall Performance of Thin-Film Composite for Nanofiltration

The supporting layer of nanofiltration membranes is critical to the overall nanofiltration performance. However, conventional supports lack efficient surface porosity, which leads to the limited utilization rate of the polyamide (PA) layer. Herein a double-skin-layer nanofiltration membrane with porous organic polymer nanointerlayers prepared via a two-step interfacial polymerization technique is presented to investigate the effect of the interlayers' pore properties on the performance of the thin-film composite. Nanometer interlayers with different pore sizes are fabricated via interfacial azo-coupling polymerization. The pore properties of the nanointerlayer extremely influence the permeance, where a suitable pore size of 4.22 nm promotes pure water permeance of up to 32.2 L m^-2 h^-1 bar^-1, which is ∼3.8-fold greater than the membrane without an interlayer. However, an interlayer with 0.54 nm pores limits the performance (4.7 L m^-2 h^-1 bar^-1), which is even lower than the unmodified membrane (7.5 L m^-2 h^-1 bar^-1), because of the narrow pores and confined transport mode. However, the confined diffusion rate of amino monomers from the support to interface leads to a thinner PA layer of ∼45 nm and results in high flux. This work provides a facial route for the fabrication of interlayers and facilitate the design of high-performance membrane materials with interlayers.

Nonporous, Strong, Stretchable, and Transparent Electrospun Aromatic Polyurea Nanocomposites as Potential Anticorrosion Coating Films

This study, for the first time, focused on the fabrication of nonporous polyurea thin films (~200 microns) using the electrospinning method as a novel approach for coating applications. Multi-walled carbon nanotubes (MWCNTs) and hydrophilic-fumed nanosilica (HFNS) were added separately into electrospun polyurea films as nano-reinforcing fillers for the enhancement of properties. Neat polyurea films demonstrated a tensile strength of 14 MPa with an elongation of 360%. At a loading of 0.2% of MWCNTs, the highest tensile strength of 21 MPa and elongation of 402% were obtained, while the water contact angle remained almost unchanged (89°). Surface morphology analysis indicated that the production of polyurea fibers during electrospinning bonded together upon curing, leading to a nonporous film. Neat polyurea exhibited high thermal resistance with a degradation temperature of 380 °C. Upon reinforcement with 0.2% of MWCNTs and 0.4% of HFNS, it increased by ~7 °C. The storage modulus increased by 42 MPa with the addition of 0.2% of MWCNTs, implying a superior viscoelasticity of polyurea nanocomposite films. The results were benchmarked with anti-corrosive polymer coatings from the literature, revealing that the production of nonporous polyurea coatings with robust strength, elasticity, and thermal properties was achieved. Electrospun polyurea coatings are promising candidates as flexible anti-corrosive coatings for heat exchanges and electrical wires.