Tuning pore size and surface charge of poly(piperazinamide) nanofiltration membrane by enhanced chemical cleaning treatment

Characterization, Performance, and Toxicological Assessment of Polysulfone-Sulfonated Polyether Ether Ketone Membranes for Water Separation Applications

The removal of small molecular weight charged compounds from aqueous solutions using membrane remains a challenge. In this study, polysulfone (PSf)- and sulfonated polyether ether ketone (SPEEK)-based membranes were fabricated via non-solvent induced phase separation process (NIPS) using N-Methyl-2-Pyrrolidone (NMP) as solvent and water as non-solvent. Membranes were characterized structurally and morphologically, followed by toxicity assessment conducted before and after filtration, both with and without annealing at various pH values to evaluate potential leaching of trapped solvent from the membrane pores. Additionally, membrane performance was characterized using binary mixtures of cationic and anionic dyes. The results demonstrated selective filtration behavior, with cationic dyes being preferentially rejected due to size exclusion and electrostatic interactions. Additionally, a key focus of this work was the investigation of solvent leaching, framed within a Safe(r)-by-Design (SbD) approach aimed at enhancing functional performance while minimizing environmental toxicity. Toxicity assessments using a model organism, a nematode Caenorhabditis elegans, revealed that annealing reduced solvent leaching and thus permeate toxicity, particularly at neutral pH values, by facilitating trapped solvent release prior to membrane use. These findings provide insights for the importance of including an SbD approach during membrane casting to fabricate membranes with desirable properties while minimizing toxicity.

Polyelectrolyte fabricated nanofiltration membrane with heterogeneously charged channels for high efficient cephalexin wastewater treatment

Nanofiltration (NF) for treatments of pharmaceutical wastewater is a promising direction for water protection and resources recovery. Herein, a novel membrane with heterogeneously charged channels was constructed by modified layer-by-layer assembly methods. Within the well-designed pores, the polyanion structure excludes the cephalexin and the cationic structure slows down its diffusion, thereby rejections for cephalexin are improved. The hydrophilic property of polyelectrolytes simultaneously guarantees the water transport. Fabricated heterogeneously charged channels are shown to strengthen the electrostatic barrier and prevent monovalent cephalexin anions penetration. Optimized nanofiltration membrane exhibits rejections of 98.9 % for 3650 ppm cephalexin, maintaining steady rejection during 69 h of continuous operations. The flux recovers to 99.3 % of the original flux after water washing. Benefiting from the separation performance of fabricated membranes, multi-stage NF processes effectively enrich the cephalexin wastewater. This work offers significant prospects for achieving high-efficiency pharmaceutical wastewater treatment and amphoteric drug recovery.

Engraving Polyamide Layers by In Situ Self-Etchable CaCO3 Nanoparticles Enhances Separation Properties and Antifouling Performance of Reverse Osmosis Membranes

Nanovoids within a polyamide layer play an important role in the separation performance of thin-film composite (TFC) reverse osmosis (RO) membranes. To form more extensive nanovoids for enhanced performance, one commonly used method is to incorporate sacrificial nanofillers in the polyamide layer during the exothermic interfacial polymerization (IP) reaction, followed by some post-etching processes. However, these post-treatments could harm the membrane integrity, thereby leading to reduced selectivity. In this study, we applied in situ self-etchable sacrificial nanofillers by taking advantage of the strong acid and heat generated in IP. CaCO3 nanoparticles (nCaCO3) were used as the model nanofillers, which can be in situ etched by reacting with H+ to leave void nanostructures behind. This reaction can further degas CO2 nanobubbles assisted by heat in IP to form more nanovoids in the polyamide layer. These nanovoids can facilitate water transport by enlarging the effective surface filtration area of the polyamide and reducing hydraulic resistance to significantly enhance water permeance. The correlations between the nanovoid properties and membrane performance were systematically analyzed. We further demonstrate that the nCaCO3-tailored membrane can improve membrane antifouling propensity and rejections to boron and As(III) compared with the control. This study investigated a novel strategy of applying self-etchable gas precursors to engrave the polyamide layer for enhanced membrane performance, which provides new insights into the design and synthesis of TFC membranes.

Recent Advanced Development of Acid-Resistant Thin-Film Composite Nanofiltration Membrane Preparation and Separation Performance in Acidic Environments

Membrane filtration technology has attracted extensive attention in academia and industry due to its advantages of eco-friendliness related to environmental protection and high efficiency. Polyamide thin-film composite nanofiltration (PA TFC NF) membranes have been widely used due to their high separation performance. Non-acid-resistant PA TFC NF membranes face tremendous challenges in an acidic environment. Novel and relatively acid-resistant polysulfonamide-based and triazine-based TFC NF membranes have been developed, but these have a serious trade-off in terms of permeability and selectivity. Hence, how to improve acid resistance of TFC NF membranes and their separation performance in acidic environments is a pivotal issue for the design and preparation of these membranes. This review first highlights current strategies for improving the acid resistance of PA TFC NF membranes by regulating the composition and structure of the separation layer of the membrane performed by manipulating and optimizing the construction method and then summarizes the separation performances of these acid-resistant TFC NF membranes in acidic environments, as studied in recent years.

Planting Anion Channels in a Negatively Charged Polyamide Layer for Highly Selective Nanofiltration Separation

A nanofiltration (NF) membrane with high salt permeation and high retention of small organics is appealing for the treatment of high-salinity organic wastewater. However, the conventional negatively charged NF membranes commonly show high retention of divalent anions (e.g., SO₄^2-), and the reported positively charged NF membranes normally suffer super low selectivity for small organics/Na₂SO₄ and high fouling potential. In this work, we propose a novel "etching-swelling-planting" strategy assisted by interfacial polymerization and mussel-inspired catecholamine chemistry to prepare a mix-charged NF membrane. By X-ray photoelectron spectroscopy depth profiling and pore size distribution analysis, it was found that such a strategy could not only deepen the positive charge distribution but also narrow the pore size. Molecular dynamics confirm that the planted polyethyleneimine chains play an important role to relay SO₄^2- ions to facilitate their transport across the membrane, thus reversing the retention of Na₂SO₄ and glucose (43 vs 71%). Meanwhile, due to the high surface hydrophilicity and smoothness as well as the preservation of abundant negatively charged groups (-OH and -COOH) inside the separation layer, the obtained membrane exhibited excellent antifouling performance, even for the coking wastewater. This study advances the importance of vertical charge distribution of NF membranes in separation selectivity and antifouling performance.

Highly Selective and pH-Stable Reverse Osmosis Membranes Prepared via Layered Interfacial Polymerization

Ultrathin and smooth polyamide (PA) reverse osmosis (RO) membranes have attracted significant interest due to their potential advantages of high permeance and low fouling propensity. Although a layered interfacial polymerization (LIP) technique aided by the insertion of a polyelectrolyte interlayer has proven effective in fabricating ultrathin and uniform membranes, the RO performance and pH stability of the fabricated LIP membrane remain inadequate. In this study, a poly(piperazineamide) (PIPA) layer prepared via interfacial polymerization (IP) was employed as an interlayer to overcome the limitations of the prototype LIP method. Similar to the control polyelectrolyte-interlayered LIP membrane, the PIPA-interlayered LIP (pLIP) membrane had a much thinner (~20 nm) and smoother selective layer than the membrane fabricated via conventional IP due to the highly surface-confined and uniform LIP reaction. The pLIP membrane also exhibited RO performance exceeding that of the control LIP and conventional IP-assembled membranes, by enabling denser monomer deposition and a more confined interfacial reaction. Importantly, the chemically crosslinked PIPA interlayer endowed the pLIP membrane with higher pH stability than the control polyelectrolyte interlayer. The proposed strategy enables the fabrication of high-performance and pH-stable PA membranes using hydrophilic supports, which can be applied to other separation processes, including osmosis-driven separation and organic solvent filtration.