Synthesis, characterization, and utilization of a diallylmethylamine-based cyclopolymer for corrosion mitigation in simulated acidizing environment

Harnessing the Potential of Amide-Linked Gemini Surfactants for Corrosion Inhibition and Antimicrobial Activity: From Molecular Design to Functional Performance

Gemini surfactants, also called Gemini, especially those with quaternary ammonium head groups, are recognized for their distinctive aggregation behavior and enhanced structure-activity relationships. The unique dual-head and dual-tail structure of Gemini grants them superior surface activity, allowing them to effectively lower surface and interfacial tension. To investigate the self-assembly behavior and surface-active properties that make them suitable as anticorrosion and antimicrobial agents, a series of cationic Gemini featuring amide bonds and varying alkyl chain lengths were synthesized. Surface activity and self-assembly characteristics of these cationic Gemini were analyzed using methods such as surface tension, electrical conductivity, fluorescence, and isothermal titration calorimetry. The findings revealed that these Gemini possess enhanced surface-active and self-assembly properties in comparison to traditional single-tail, monoheaded surfactants. Thermodynamic studies confirmed that these Gemini self-assemble spontaneously in water above a relatively low threshold concentration, with the self-assembly process becoming less favorable as the alkyl chain length decreased. The length of the chains also affected the size and shape of the aggregates formed. These Gemini have been shown to exhibit remarkable anticorrosion properties on steel surface. The performance of these compounds as corrosion inhibitors showed a clear dependence on chain length, with the shortest chain length Gemini providing the highest inhibition efficiency. These Gemini have also exhibited pronounced antibacterial activities against Escherichia coli (DH5alpha) and Staphylococcus aureus bacteria.

Synthesis of a new quaternary ammonium salt for efficient inhibition of mild steel corrosion in 15 % HCl: Experimental and theoretical studies

The corrosion phenomenon and its economic impacts can hardly be ignored in any application. This study synthesized a quaternary ammonium salt (3) containing hydrophobic dodecyl and electron-rich diallylbenzyl amine moieties to be used in 15 % HCl as a corrosion inhibitor of mild steel. Several techniques, such as 1H and 13C NMR, IR, TGA, and elemental analysis, have been used to characterize inhibitor 3. Popular corrosion measurement techniques, namely weight loss, potentiodynamic polarization techniques, and electrochemical impedance spectroscopy, have been used to determine the efficiency of inhibitor 3. At 303 K and a moderately low concentration of 50 ppm, the quaternary ammonium salt-based inhibitor demonstrated a maximum efficiency of ≈95.0 %. At elevated temperatures of 313, 323, and 333 K, the inhibition efficacy values were recorded as 91.3, 82.8, and 75.0 %, respectively. Adsorption isotherm study revealed that the adsorption of inhibitor 3 followed Langmuir adsorption isotherm. The value ofΔ G a d s ° was found to be - 40.19 kJ mol-1, indicating that inhibitor 3 became adsorbed via a mixed physi-chemisorption mechanism. A very high adsorption constant (K a d s ) of 1.53 × 105 L mol-1 suggested strong adsorption of inhibitor 3. The difference in activation energy (E a ) value of 42.4 kJ mol-1 between the control and the inhibited solution indicated an efficient adsorption of inhibitor 3. The ability of inhibitor 3 to retard both anodic and cathodic half-cell reactions was proved via open circuit potential and Tafel curves studies. Detailed discussions on the change in corrosion current densities (i c o r r ), polarization (R p ) and charge transfer (R c t ) resistances have been offered to discuss the inhibition efficiency. Water contact angle measurement showed a drastic increase in mild steel surface hydrophobicity following inhibitor 3 adsorption. SEM-EDX and XPS studies confirmed the definitive presence of inhibitor 3 on the mild steel surface. Density functional theory (DFT) studies revealed the frontier molecular orbitals with which the metal surface interacts. A detailed corrosion inhibition mechanism has been offered in the context of adsorption isotherm and DFT studies.

Hydrogen inhibition of wet AlLi alloy dust collector systems using a composite green biopolymer inhibitor based on chitosan/sodium alginate: Experimental and theoretical studies

Aluminum‑lithium (AlLi) alloy polishing and grinding processes in wet dust collector systems could cause hydrogen fire and explosion. From the fundamental perspective of preventing hydrogen explosions, a safe, nontoxic, and sustainable modified green hydrogen inhibitor based on chitosan (CS) and sodium alginate (SA) was developed in this study and was used as a hydrogen evolution inhibitor for the processing of waste dust from AlLi alloys. The structure and elemental distribution of the synthesized material were characterized through characterization experiments. Hydrogen evolution experiments and a hydrolysis kinetic model were used to explore the inhibitory effect of modified CS/SA on AlLi alloy dust, and the results revealed that the inhibitory concentration of the hydrogen explosion lower limit was 0.40 wt%, with an inhibition efficiency of 91.93 %, indicating an 11.88-61.44 % improvement over that of CS and SA. As the inhibitor concentration increased and the temperature decreased, the hydrogen inhibition effect increased. Characterization experiments and density functional theory showed that CS/SA primarily formed a dense physical protective barrier on the dust surface through chemical adsorption and complexation reactions, interrupting the hydrogen evolution reaction between the metal and water. This study introduces a novel green modified hydrogen inhibitor that fundamentally addresses hydrogen generation and explosion.

Enhanced Corrosion Inhibition of Q235 Steel by N,S Co-Doped Carbon Dots: A Sustainable Approach for Industrial Pickling Corrosion Inhibitors

A high yield of environmentally friendly N,S-codoped (N,S-CDs) and N-doping carbon points (N-CDs) carbon dots was achieved through a biochemical oxidation reaction at room temperature in this study. Acetaldehyde, sodium hydroxide, benzotriazole (BTA), and 2-mercaptobenzimidazole (MB) with a similar structure were used as raw materials. The microstructure and properties of the corrosion inhibitor for Q235 steel were evaluated by various experiments. The results demonstrated enhanced corrosion inhibition rates of the N,S-CDs compared to the N-CDs using electrochemical tests (93.83% vs 77.65%) and weight loss experiments (96.35% vs 91.65%) at 50 mg/L, respectively, compared to the blank material, indicating that N,S codoping can significantly improve the corrosion inhibition effect of carbon dots. The significant improvements were attributed to the formation of dense adsorption films and the hydrophobic properties of N and S-CDs nanoparticles on the steel surface, leading to an effective barrier against corrosion. The findings from this study provide important experimental data for potential industrial applications and hold important practical value in the field of pickling corrosion inhibitors.

Stimuli-Responsive Macromolecular Architecture by Butler Cyclopolymerizations: Synthesis and Applications

This article reviews the synthesis of polyzwitterions (PZs) (poly-carboxybetaines, -phosphonobetaines, and -sulfobetaines) having multiple pH-responsive centers. The synthesis follows the Butler cyclopolymerization protocol involving a multitude of diallylammonium salts and their copolymerization with SO₂ and maleic acid. The PZs have been transformed into cationic-, anionic-polyelectrolytes, and polyampholytes under the influence of pH. Particular attention is given to the application of these polymers as antiscalants, mild steel corrosion inhibitors, components in constructing Aqueous Two-Phase Systems (ATPSs), and membrane modifiers. The ATPSs could be used to separate various biomolecules, including proteins. Many amphiphilic polymers incorporating a few mol % hydrophobic monomers have shown enhanced viscosities and could be suitable for applications in oil fields. The progress of applying Butler cyclopolymerization in reversible addition-fragmentation chain transfer (RAFT) chemistry has been discussed. Future works are expected to focus on RAFT cyclopolymerization to construct block copolymers.

Electrospun Conducting Polymers: Approaches and Applications

Inherently conductive polymers (CPs) can generally be switched between two or more stable oxidation states, giving rise to changes in properties including conductivity, color, and volume. The ability to prepare CP nanofibers could lead to applications including water purification, sensors, separations, nerve regeneration, wound healing, wearable electronic devices, and flexible energy storage. Electrospinning is a relatively inexpensive, simple process that is used to produce polymer nanofibers from solution. The nanofibers have many desirable qualities including high surface area per unit mass, high porosity, and low weight. Unfortunately, the low molecular weight and rigid rod nature of most CPs cannot yield enough chain entanglement for electrospinning, instead yielding polymer nanoparticles via an electrospraying process. Common workarounds include co-extruding with an insulating carrier polymer, coaxial electrospinning, and coating insulating electrospun polymer nanofibers with CPs. This review explores the benefits and drawbacks of these methods, as well as the use of these materials in sensing, biomedical, electronic, separation, purification, and energy conversion and storage applications.

Inerting Waste Al Alloy Dust with Natural High Polymers: Sustainability of Industrial Waste

A large amount of waste dust will be produced in the process of metal grinding, resulting in a waste of resources and environmental pollution. Therefore, we present a new method of inerting waste aluminum (Al) alloy dust for recycling purposes. Three natural high polymers-starch, pectin, and hydroxypropyl cellulose-were selected to inert waste metal dust in order to prevent the alloy from hydrolyzing and keep the dust pure enough for reuse. The particles of the Al base alloy before and after dust reaction were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infra-red (FTIR), and the relevant reaction mechanism was clarified. The hydrogen evolution test indicated that, across the temperature interval of 313-333 K, 0.75 wt% pectin inerted hydrogen evolution most efficiently (90.125%). XRD analysis indicated that the inerted product is composed of Al monomer and Al3Mg2, with no detectable content of Al hydroxide. The purity of the Al alloy dust was preserved. SEM and FTIR analyses indicated that the -OH, -COOH, and -COOCH3 functional groups in the high polymer participated in the coordination reaction by adsorbing on the surface of the waste Al alloy particles to produce a protective film, which conforms to Langmuir's adsorption model. Verification of the inerted Al alloy dust in industrial production confirmed the possibility of reusing waste Al alloy dust. This study provides a simple and effective method for recycling waste Al alloy dust.

Traditional Chinese medicine extracts as novel corrosion inhibitors for AZ91 magnesium alloy in saline environment

Zingiber officinale Roscoe extract, Raphanus sativus L. extract, Rheum palmatum extract, Coptis chinensis extract, Glycyrrhiza uralensis extract (GUE), Potentilla discolor extract (PDE) and Taraxacum officinale extract (TOE) were screened for the green corrosion inhibitors of AZ91 alloy in saline environment. The experiment results demonstrated that GUE, PDE and TOE can significantly enhance the corrosion resistance of AZ91 alloy by 73.4, 87.6 and 84.6%, respectively. Surface characterization using FTIR, UV–Vis and XPS revealed that the organic compounds of GUE, PDE and TOE can interact with the alloy surface to form a protective physisorbed film, effectively mitigating the corrosion process of AZ91 alloy. The present results may be helpful to discover the new green inhibitors with high inhibition efficiency for AZ91 alloy.

One-Pot Hydrothermal Synthesized Nitrogen and Sulfur Codoped Carbon Dots for Acid Corrosion Inhibition of Q235 Steel

N and S codoped carbon dots having good water solubility have been successfully made by a novel hydrothermal method and characterized by FTIR, XPS, and TEM. The as-synthesized CDs were carbon particles rich in polar functional groups less than 10 nm in size. Electrochemical measurements, gravimetry, and surface analysis methods were utilized to examine the inhibition characteristics and adsorption mechanism of CDs on the carbon steel in acid pickling solutions. Electrochemical measurements verified that the CDs displayed adequate protection with high inhibition efficiency of 97.8%. The long-term weight-loss experiments up to 72 h further confirmed the excellent corrosion inhibition at room temperature and 313 K. The results presented are helpful for the formulation of more effective acid pickling corrosion inhibitors.

Prediction of tempo-spatial patterns and exceedance probabilities of atmospheric corrosion of Q235 carbon steel across China

To reduce the losses caused by the atmospheric corrosion of carbon steels, it is important to establish a prediction model to determine the corrosion rate of carbon steels in natural environments. In this study, a prediction model of atmospheric corrosion of Q235 carbon steel (PMACC-Q235) in China was established by coupling the mean impact value algorithm and back propagation artificial neural network. Tempo-spatial patterns of corrosion rates in five long-exposure time categories across China were analyzed. Ten main factors affecting the atmospheric corrosion of Q235 were identified. The corrosion rates in a single year were similar (approximately 30 μm/a) and larger than those for 2 (25.30 μm/a) and 3 years (21.66 μm/a). The spatial corrosion rates in the northwestern areas were primarily lower than those in southeastern coastal areas. This could be influenced by climatic factors, such as temperature, humidity, and precipitation. All corrosion rates reached the C2 level (>1.3 μm/a), and there was some possibility that they reached higher corrosion levels. The largest probability for the C3 level in all periods was an average of 0.91, and that for the C4 level was 0.83. Spatially, higher probabilities were mainly located in the southern area, especially in Hainan, located in the south and surrounded by sea. Corrosion rates largely varied among climatic zones, and mean corrosion rates in the tropical monsoon climate zone were the largest (average of three periods 33.39 μm/a). SO₂ and soluble-dust fall had the largest impact on the variations in the corrosion rates among different climatic zones.

Weight Loss, Thermodynamics, SEM, and Electrochemical Studies on N-2-Methylbenzylidene-4-antipyrineamine as an Inhibitor for Mild Steel Corrosion in Hydrochloric Acid

The use of N-2-methylbenzylidene-4-antipyrineamine as an acid corrosion inhibitor for mild steel surfaces in hydrochloric acid is discussed in this article by means of weight loss, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. The experimental findings exhibited that N-2-methylbenzylidene-4-antipyrineamine is a significant corrosion inhibitor for the mild steel in 1.0 M HCl solution and that its protection efficiency touches the peak at 5 × 10–4 M, exhibiting 91.8% for N-2-methylbenzylidene-4-antipyrineamine. The inhibitory efficiency increases as the inhibitor concentration rises and reduces as the temperature rises. Temperature has a significant impact on corrosion and blocking activities, which is extensively examined and explained. According to the gravimetric results, the examined inhibitor inhibits mild steel surface corrosion by providing a barrier at the metal–hydrochloric acid medium interface. Thermodynamic characteristics were combined with a quantum chemistry investigation using density functional theory to provide more insight into the inhibitory effect mechanism. The tested inhibitor adsorbs on the mild steel surface based on Langmuir’s adsorption isotherm method.

Hydroquinone Decorated with Alkyne, Quaternary Ammonium, and Hydrophobic Motifs to Mitigate Corrosion of X-60 Mild Steel in 15 wt.% HCl

1-(6-Bromohexyloxy)-4-propargyloxybenzene upon quaternization with 3-dimethylamino-1-propanol and N,N-dimethyldodecylamine produced two new inhibitor molecules: N-[6-(4-Propargyloxyphenoxy)hexyl]-N,N-dimethyl-N-(3-hydroxypropyl)ammonium bromide (PHAB) and N-[6-(4-Propargyloxyphenoxy)hexyl]-N,N-dimethyl-N-dodecylammonium bromide (PDAB), respectively, in excellent yields. The inhibitor molecules were characterized by elemental analysis, Fourier transform infrared spectroscopy, ¹ H NMR, and ¹³ C NMR spectroscopy. The inhibitors were evaluated for X-60 mild steel corrosion in 15 wt.% HCl using different electrochemical and gravimetric techniques. The potentiodynamic polarization confirms both the inhibitors as mixed-type corrosion inhibitors. A low concentration (15 ppm) of PDAB has demonstrated excellent corrosion inhibition efficiencies of 97%, 98%, and 86% at 25 °C, 50 °C, and 70 °C, respectively, for 24 h exposure time. SEM and EDX spectra reveal that the adsorptions of corrosion inhibitors on X-60 mild steel create a protective film that serves as a barrier to mitigate the corrosion process. The X-ray photoelectron spectroscopy confirmed the chemical interaction between the corrosion inhibitors and mild steel, which was predicted by the Langmuir adsorption model. Assembly of inhibitive motifs of the alkyne, π-electron-rich aromatic, quaternary ammonium and C₁₂ alkyl chain hydrophobe in PDAB has augmented its inhibiting action.

Comparative Studies of the Corrosion Inhibition Efficacy of a Dicationic Monomer and Its Polymer against API X60 Steel Corrosion in Simulated Acidizing Fluid under Static and Hydrodynamic Conditions

N ¹,N ¹-diallyl-N ⁶,N ⁶,N ⁶-tripropylhexane-1,6-diaminium chloride (NDTHDC) and its polymer poly(N ¹,N ¹-diallyl-N ⁶,N ⁶,N ⁶-tripropylhexane-1,6-diaminium chloride) (poly-NDTHDC) were synthesized and tested against API X60 carbon steel corrosion in 15 wt % HCl solution. Weight loss, electrochemical, and surface analysis techniques were used. Results show that poly-NDTHDC is better than NDTHDC. Moreover, 1000 mg/L NDTHDC protected the studied surface by 79.1% at 25 °C, while 100 mg/L poly-NDTHDC afforded 86.1% protection. Inhibition efficiency increases with temperature (up to 60 °C) but depreciates thereafter. NDTHDC and poly-NDTHDC perform better under the hydrodynamic condition than the static condition. TGA and FTIR results reveal that poly-NDTHDC is chemically and thermally stable.

Electrochemical-kinetics, MD-simulation and multi-input single-output (MISO) modeling using adaptive neuro-fuzzy inference system (ANFIS) prediction for dexamethasone drug as eco-friendly corrosion inhibitor for mild steel in 2 M HCl electrolyte

In this research, the effect of Dexamethasone drug (DM) on mild steel corrosion  in  2 M HCl was analyzed using weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and MD-simulation. In addition, Fourier transform infrared spectra (FTIR), scanning electron microscopy (SEM), Energy dispersive x-ray spectroscopy (EDX), and atomic force microscopy (AFM) were employed to inspect the mild steel surface in the blank and inhibited medium. For the optimization tool, adaptive neuro-fuzzy inference system (ANFIS) model was developed to predict the inhibition efficiency. The experimental data was categorized into two different sections for training and testing the ANFIS model. The developed model aimed to evaluate the fitness between the experimental and predicted values. From the results generated, optimum value (IE%) of DM was recorded as 80%, 81% and 83% at concentration of 0.4 g/L for weight loss, EIS and PDP respectively. Potentiodynamic polarization results reveal that Dexamethasone functions as a mixed-type inhibitor, whereas studies of EIS show that the inhibition mechanism is by the transfer of charges. Mild steel surface examination confirmed the presence of a protective adsorbed film on the mild steel surface. Thermodynamic parameters obtained imply that Dexamethasone is adsorbed on the steel surface by a physiochemical process and obeys Langmuir adsorption isotherm. Also the MD-simulation results evidenced that DM forms a metallic surface adsorbed film on the steel surface. From the ANFIS model, the sensitivity analysis shows that time and inhibitor concentration were the most important input variable while other input variables could not be neglected. ANFIS model coefficient of determination (R 2 0.993) was found between the observed and predicted values. ANFIS model gave optimum prediction (80%) with high degree accuracy and robustness. The outcomes of this investigation provide more information, simulation, and prediction about inhibition of metal corrosion.

Understanding the anticorrosive mechanism of a cross-linked supramolecular polymer for mild steel in the condensate water: comprehensive experimental, molecular docking, and molecular dynamics investigations

A supramolecular polymer (CDP-DA) was prepared through the crosslinking reaction among the assembled complexes (CDDA) based on β-cyclodextrin (β-CyD) and octadecylamine (ODA). The structural properties of CDP-DA were clarified by experimental techniques such as Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscope, and thermal analysis. Based on the results of molecular docking, the crosslinking unit, CDDA, in the CDP-DA structure favors to exhibit the configuration that narrow rims of two host compounds (β-CyD) are opposite to each other leaving the amino group of ODA outside the host cavity. The corrosion inhibition performance of CDP-DA for mild steel in industrial condensate water was evaluated by electrochemical measurements and surface analyses, the mechanism of which was disclosed by molecular dynamics simulations in the aspects of adsorption equilibrium and ions diffusion models. The results of electrochemical tests indicate that CDP-DA effectively retards the anodic and cathodic reactions and improves the interfacial charge transfer resistance of mild steel in condensate water, which can be categorized as the mixed-type inhibitor. Surface analyses reveal that CDP-DA adsorbs on the steel surface in the integral form showing a monolayer nature, which is consolidated by molecular dynamics simulations. The diffusion behavior of in situ ions in the adsorbed layer is prominently suppressed as compared with those in bulk solution. The robust barrier layer and the mitigated diffusion of ions may contribute to the effective inhibition for CDP-DA against steel deterioration in the condensate water. Anticorrosive mechanism of a cross-linked supramolecular polymer for mild steel in the condensate water.

Corrosion inhibition of carbon steel in hydrochloric acid solution using newly synthesized urea-based cationic fluorosurfactants: experimental and computational investigations

The results of this report show that synthesized fluorosurfactants can be applied as effective corrosion inhibitors with good anticorrosion properties for hydrochloric acid pickling of carbon steel.