Corrosion Inhibition of Expired Cefazolin Drug on Copper Metal in Dilute Hydrochloric Acid Solution: Practical and Theoretical Approaches

In this work, we studied the corrosion of Cu metal in 0.5 mol L-1 HCl and the inhibition effect of the expired Cefazolin drug. The inhibition efficiency (IE) of Cefazolin varied according to its concentration in solution. As the Cefazolin concentration increased to 300 ppm, the IE increased to 87% at 298 K and decreased to 78% as the temperature increased to 318 K. The expired drug functioned as a mixed-type inhibitor. The adsorption of the drug on the copper surface followed Temkin's adsorption model. The magnitudes of the standard free energy change (ΔGoads) and adsorption equilibrium constant (Kads) indicated the spontaneous nature and exothermicity of the adsorption process. Energy dispersive X-ray (EDX) and scanning electron microscopy (SEM) techniques showed that the drug molecules were strongly attached to the Cu surface. The electrochemical frequency modulation (EFM), potentiodynamic polarization (PP), and electrochemical impedance spectroscopy (EIS) results were in good agreement with the results of the weight loss (WL) method. The density functional tight-binding (DFTB) and Monte Carlo (MC) simulation results indicated that the expired drug bound to the copper surface through the lone pair of electrons of the heteroatoms as well as the π-electrons of the tetrazole ring. The adsorption energy between the drug and copper metal was -459.38 kJ mol-1.

Protective and Flame-Retardant Bifunctional Epoxy-Based Nanocomposite Coating by Intercomponent Synergy between Modified CaAl-LDH and rGO

Extensive utilization in various settings poses extra requirements of coatings beyond just anticorrosion properties. Herein, 8-hydroxyquinoline (8-HQ) intercalated CaAl-based layered double hydroxide (CaAl-8HQ-LDH) was loaded on reduced GO (rGO) through a one-pot hydrothermal reaction, which was employed as the nanofiller endowing the epoxy (EP/CaAl-8HQ LDH@rGO) with excellent flame-retardancy while ensuring efficient protection for mild steel. Results of electrochemical impedance spectroscopy (EIS) demonstrated the durability of the EP/CaAl-8HQ LDH@rGO-coated specimen, with the impedance at the lowest frequency (|Z|0.01Hz) maintained as 1.84 × 1010 Ω cm2 after 120 days of immersion in a 3.5 wt % NaCl solution. Even for the scratched EP/CaAl-8HQ LDH@rGO system, only a slight decline in |Z|0.01Hz was observed during 180 h of exposure to the NaCl solution, indicating a self-healing feature supported by salt spray tests. UL-94 burning tests revealed the V-0 rating for EP/CaAl-8HQ LDH@rGO with improved thermostability. Strong physical barrier from two-dimensional rGO and the release of 8-HQ from LDH interlayers accounted for the anticorrosive and self-healing properties. However, O2-concentration dilution and charring-layer promotion governed the flame-retardant behavior of the nanocomposite coating. The intercomponent synergy of nanofillers achieved in this work may provide a useful reference for designing multifunctional coatings.

Hybrid Organic-Inorganic Additive for Robust Al Anode in Alkaline Aluminum-Air Battery

Aluminum-air batteries (AABs), known for their high energy density, environmental friendliness, and cost-effectiveness, show immense promise in the realm of energy conversion applications. Nonetheless, their commercialization has encountered inherent challenges of Al anode corrosion and material degradation. In this study, economical hybrid electrolyte additives to inhibit the Al corrosion are developed, safeguarding the integrity of the Al anode. Due to the synergistic interplay between the organic compound dithiothreitol, and inorganic compounds zinc chloride, a robust zinc film is formed on the Al surface This Zn film plays a pivotal role in quelling parasitic hydrogen evolution reactions that typically can plague the Al electrode. Consequently, the as-prepared hybrid additive culminates in a remarkable enhancement to AABs, delivering exceptional discharge capacity of 1793.37 mAh g-1 , high energy density of 2047 Wh kg-1 , and excellent battery longevity (over 20 h in on/off cycling tests). This study, therefore, introduces a novel approach in utilizing hybrid electrolyte additives to effectively counteract corrosion-related challenges and boost the stability and performance of AABs.

New Inhibitor Based on Hydrolyzed Keratin Peptides for Stainless Steel Corrosion in Physiological Serum: An Electrochemical and Thermodynamic Study

Reducing the impact of some biological fluids on bioimplants involves the control of surface characteristics by modeling the interface architecture and assembling ecofriendly thin films to retard corrosion. Therefore, a mixture of hydrolyzed keratin peptides (HKER) was investigated as a corrosion inhibitor for 304L stainless steel (SS) in physiological serum (PS), using electrochemical measurements associated with optical microscopy and atomic force microscopy (AFM). The tests, performed for various concentrations of the inhibitor at different temperatures, showed that the inhibition efficiency (IE) decreased with a rise in temperature and proportionally increased with the HKER concentration, reaching its maximum level, around 88%, at 25 °C, with a concentration of 40 g L-1 HKER in physiological serum. The experimental data best fitted the El-Awady adsorption model. The activation parameters (Ea, ∆Ha and ∆Sa) and the adsorption ones (∆Gads0, ∆Hads, ∆Sads) have highlighted a mixed action mechanism of HKER, revealing that physisorption prevails over chemisorption. AFM parameters, such as the average roughness (Ra), root-mean-square roughness (Rq) and maximum peak-to-valley height (Rp-v), confirmed HKER adsorption, indicating that a smoother surface of the 304L stainless steel was obtained when immersed in a PS-containing inhibitor, compared to the surface designed in blank solution, due to the development of a protective layer on the alloy surface.

Polyolefin-Based Smart Self-Healing Composite Coatings Modified with Calcium Carbonate and Sodium Alginate

Corrosion-related damage incurs significant capital costs in many industries. In this study, an anti-corrosive pigment was synthesized by modifying calcium carbonate with sodium alginate (SA), and smart self-healing coatings were synthesized by reinforcing the anti-corrosive pigments into a polyolefin matrix. Structural changes during the synthesis of the anti-corrosive pigment were examined using scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. Moreover, thermal gravimetric analysis confirmed the loading of the corrosion inhibitor, and electrochemical impedance spectroscopic analysis revealed a stable impedance value, confirming the improved corrosion resistance of the modified polyolefin coatings. The incorporation of the anticorrosive pigment into a polyolefin matrix resulted in improved pore resistance properties and capacitive behavior, indicating a good barrier property of the modified coatings. The formation of a protective film on the steel substrate reflected the adsorption of the corrosion inhibitor (SA) on the steel substrate, which further contributed to enhancing the corrosion resistance of the modified coatings. Moreover, the formation of the protective film was also analyzed by profilometry and elemental mapping analysis.

Study on the Effect of Polyamine Water Treatment Agent on Metal Corrosion Inhibition in Boiler Steam-Water System

A polyamine water treatment agent was prepared with the film-forming amine (N-oleyl-1,3-propylenediamine) and the neutralizing amine (cyclohexanamine) under optimal conditions. The copper sulfate liquid drop experiment showed that a protective film was formed by the polyamine water treatment agent on carbon steel. The analyses of the polarization curve and electrochemical impedance spectroscopy of carbon steel indicated that the polyamine water treatment agent exhibited geometric effects, which could inhibit both anode and cathode reactions of carbon steel, and the corrosion inhibition effect of the polyamine water treatment agent showed an extreme-concentration phenomenon. A metal corrosion experiment in a simulated boiler steam-water system indicated that the polyamine water treatment agent mitigated the corrosion of carbon steel at different temperatures, and the corrosion inhibition rates of the polyamine water treatment agent in liquid and gas environments at 150 °C were 53.84% and 67.43%, respectively, better than that at 350 °C. SEM-EDS characterization indicated that the formation of the corrosion product, iron oxide, on the carbon steel was reduced with the addition of the polyamine water treatment agent in the simulated boiler steam-water system.

Assessment of Hydrazone Derivatives for Enhanced Steel Corrosion Resistance in 15 wt.% HCl Environments: A Dual Experimental and Theoretical Perspective

This study evaluates the corrosion inhibition capabilities of two novel hydrazone derivatives, (E)-2-(5-methoxy-2-methyl-1H-indol-3-yl)-N'-(4-methylbenzylidene)acetohydrazide (MeHDZ) and (E)-N'-benzylidene-2-(5-methoxy-2-methyl-1H-indol-3-yl)acetohydrazide (HHDZ), on carbon steel in a 15 wt.% HCl solution. A comprehensive suite of analytical techniques, including gravimetric analysis, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM), demonstrates their significant inhibition efficiency. At an optimal concentration of 5 × 10-3 mol/L, MeHDZ and HHDZ achieve remarkable inhibition efficiencies of 98% and 94%, respectively. EIS measurements reveal a dramatic reduction in effective double-layer capacitance (from 236.2 to 52.8 and 75.3 µF/cm2), strongly suggesting inhibitor adsorption on the steel surface. This effect is further corroborated by an increase in polarization resistance and a significant decrease in corrosion current density at optimal concentrations. Moreover, these inhibitors demonstrate sustained corrosion mitigation over extended exposure durations and maintain effectiveness even under elevated temperatures, highlighting their potential for diverse operational conditions. The adsorption process of these inhibitors aligns well with the Langmuir adsorption isotherm, implying physicochemical interactions at the carbon steel surface. Density functional tight-binding (DFTB) calculations and molecular dynamics simulations provide insights into the inhibitor-surface interaction mechanism, further elucidating the potential of these hydrazone derivatives as highly effective corrosion inhibitors in acidic environments.

Novel Lignin-Functionalized Waterborne Epoxy Composite Coatings with Excellent Anti-Aging, UV Resistance, and Interfacial Anti-Corrosion Performance

Developing high-performance lignin anti-corrosive waterborne epoxy (WEP) coatings is conducive to the advancement of environmentally friendly coatings and the value-added utilization of lignin. In this work, a functionalized biomass waterborne epoxy composite coating is prepared using quaternized sodium lignosulfonate (QLS) as a functional nanofiller for mild carbon steel protection. The results showed that QLS has excellent dispersion and interface compatibility within WEP, and its abundant phenolic hydroxyl, sulfonate, quaternary ammonium groups, and nanoparticle structure endowed the coating with excellent corrosion inhibition and superior barrier properties. The corrosion inhibition efficiency of 100 mg L-1 QLS in carbon steel immersed in a 3.5 wt% NaCl solution reached 95.76%. Furthermore, the coating maintained an impedance modulus of 2.29 × 106  Ω cm2 (|Z|0.01 Hz ) after being immersed for 51 days in the high-salt system. In addition, QLS imparted UV-blocking properties and thermal-oxygen aging resistance to the coating, as evidenced by a |Z|0.01 Hz of 1.04 × 107  Ω cm2 after seven days of UV aging while still maintaining a similar magnitude as before aging. The green lignin/WEP functional coatings effectively withstand the challenging outdoor environment characterized by high salt concentration and intense UV radiation, thereby demonstrating promising prospects for application in metal protection.

Polyaniline Microspheres with Corrosion Inhibition, Corrosion Sensing, and Photothermal Self-Healing Properties toward Intelligent Coating

A smart coating integrating functions of corrosion inhibition, self-healing, and corrosion-sensing was developed based on a polyaniline (PANI) microsphere-loading corrosion sensing probe (8-hydroxyquinone, 8-HQ). The PANI microsphere was prepared in a facile one-pot process via the combination of photopolymerization and an emulsion template. The 8-HQ-loaded PANI microsphere achieved three synergetic effects simultaneously: corrosion inhibition, corrosion sensing, and photothermal self-healing abilities. Benefiting from the corrosion inhibition effect of PANI, the coating with the PANI microsphere exhibited significantly enhanced anticorrosion behavior. After soaking in NaCl solution for 35 days, its impedance was maintained at 1.26 × 109 Ω·cm2, nearly 3 orders of magnitude higher than that of pure resin coating. Meanwhile, the encapsulated 8-HQ exhibited pH-responsive release behavior thanks to the pH-responsive characteristics of PANI, which could chelate with Al3+ ions to form 8-HQ-Al3+ coordinates with a conspicuous fluorescence, achieving a real-time corrosion diagnosing function. Moreover, benefiting from the photothermal property of PANI, the coating with the PANI microsphere displayed rapid crack closure behavior under NIR light irradiation, and the healing efficiency could reach 83.56% under near-infrared irradiation. This work presents an innovative strategy for fabricating an intelligent self-healing, self-reporting, and anticorrosion coating, which provides a new vision to prolong the lifetime of metals.

Biomineralization To Prevent Microbially Induced Corrosion on Concrete for Sustainable Marine Infrastructure

Microbially induced corrosion (MIC) on concrete represents a serious issue impairing the lifespan of coastal/marine infrastructure. However, currently developed concrete corrosion protection strategies have limitations in wide applications. Here, a biomineralization method was proposed to form a biomineralized film on concrete surfaces for corrosion inhibition. Laboratory seawater corrosion experiments were conducted under different conditions [e.g., chemical corrosion (CC), MIC, and biomineralization for corrosion inhibition]. A combination of chemical and mechanical property measurements of concrete (e.g., sulfate concentrations, permeability, mass, and strength) and a genotypic-based investigation of formed concrete biofilms was conducted to evaluate the effectiveness of the biomineralization approach on corrosion inhibition. The results show that MIC resulted in much higher corrosion rates than CC. However, the biomineralization treatment effectively inhibited corrosion because the biomineralized film decreased the total and relative abundance of sulfate-reducing bacteria (SRB) and acted as a protective layer to control the diffusion of sulfate and isolate the concrete from the corrosive SRB communities, which helps extend the lifespan of concrete structures. Moreover, this technique had no negative impact on the native marine microbial communities. Our study contributes to the potential application of biomineralization for corrosion inhibition to achieve long-term sustainability for major marine concrete structures.

Advanced Anticorrosive Graphene Oxide-Doped Organic-Inorganic Hybrid Nanocomposite Coating Derived from Leucaena leucocephala Oil

Metal corrosion poses a substantial economic challenge in a technologically advanced world. In this study, novel environmentally friendly anticorrosive graphene oxide (GO)-doped organic-inorganic hybrid polyurethane (LFAOIH@GO-PU) nanocomposite coatings were developed from Leucaena leucocephala oil (LLO). The formulation was produced by the amidation reaction of LLO to form diol fatty amide followed by the reaction of tetraethoxysilane (TEOS) and a dispersion of GOx (X = 0.25, 0.50, and 0.75 wt%) along with the reaction of isophorane diisocyanate (IPDI) (25-40 wt%) to form LFAOIH@GOx-PU35 nanocomposites. The synthesized materials were characterized by Fourier transform infrared spectroscopy (FTIR); 1H, 13C, and 29Si nuclear magnetic resonance; and X-ray photoelectron spectroscopy. A detailed examination of LFAOIH@GO0.5-PU35 morphology was conducted using X-ray diffraction, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and transmission electron microscopy. These studies revealed distinctive surface roughness features along with a contact angle of around 88 G.U preserving their structural integrity at temperatures of up to 235 °C with minimal loading of GO. Additionally, improved mechanical properties, including scratch hardness (3 kg), pencil hardness (5H), impact resistance, bending, gloss value (79), crosshatch adhesion, and thickness were evaluated with the dispersion of GO. Electrochemical corrosion studies, involving Nyquist, Bode, and Tafel plots, provided clear evidence of the outstanding anticorrosion performance of the coatings.

Thin Films of a Complex Polymer Compound for the Inhibition of Iron Alloy Corrosion in a H3PO4 Solution

The etching of iron alloy items in a H3PO4 solution is used in various human activities (gas and oil production, metalworking, transport, utilities, etc.). The etching of iron alloys is associated with significant material losses due to their corrosion. It has been found that an efficient way to prevent the corrosion of iron alloys in a H3PO4 solution involves the formation of thin complex compound films consisting of the corrosion inhibitor molecules of a triazole derivative (TrzD) on their surface. It has been shown that the protection of iron alloys with a mixture of TrzD + KNCS in a H3PO4 solution is accompanied by the formation of a thin film of coordination polymer compounds thicker than 4 nm consisting of TrzD molecules, Fe2+ cations and NCS-. The layer of the complex compound immediately adjacent to the iron alloy surface is chemisorbed on it. The efficiency of this composition as an inhibitor of iron alloy corrosion and hydrogen bulk sorption by iron alloys is determined by its ability to form a coordination polymer compound layer, as experimentally confirmed by electrochemical, AFM and XPS data. The efficiency values of inhibitor compositions 5 mM TrzD + 0.5 mM KNCS and 5 mM TrzD + 0.5 mM KNCS + 200 mM C6H12N4 at a temperature of 20 ± 1 °C are 97% and 98%, respectively. The kinetic parameters of the limiting processes of hydrogen evolution and permeation into an iron alloy in a H3PO4 solution were determined. A significant decrease in both the reaction rate of hydrogen evolution and the rate of hydrogen permeation into the iron alloy by the TrzD and its mixtures in question was noted. The inhibitor compositions 5 mM TrzD + 0.5 mM KNCS and 5 mM TrzD + 0.5 mM KNCS + 200 mM C6H12N4 decreased the total hydrogen concentration in the iron alloy up to 9.3- and 11-fold, respectively. The preservation of the iron alloy plasticity in the corrosive environment containing the inhibitor under study was determined by a decrease in the hydrogen content in the alloy bulk.

Synergetic Inhibition and Corrosion-Diagnosing Nanofiber Networks for Self-Healing Protective Coatings

Organic coatings lack durability in marine corrosive environments. Herein, we designed a self-healing coating with a novel nanofiber network filler for enhanced protection. Using electrospinning, we created a core-shell structure nanofiber network consisting of polyvinyl butyral (PVB) as the shell material and gallic acid (GA) and phenanthroline (Phen) as the core material. The PVB@GA-Phen nanofiber network, which includes synergistic corrosion inhibitors (GA-Phen), was embedded in an epoxy coating (PVB@GA-Phen/epoxy) and applied to carbon steel. Density functional theory (DFT) calculations and molecular dynamics (MD) simulations demonstrated that the GA-Phen combination, through hydrogen bond interaction, facilitated inhibitor adsorption on the steel surface. The GA-Phen combination diagnosed corrosion and formed a protective film on the scratched areas. The sustained release of Phen-GA combination inhibitors for up to 240 h resulted in an 88.63% healing efficiency of the PVB@GA-Phen/epoxy (PGP/EP) coating. The long-term corrosion resistance tests confirmed the effective barrier performance of the PGP/EP coating in 3.5 wt % NaCl solution. Moreover, the incorporation of the nanofiber network in the epoxy coating provided passive barrier, corrosion-diagnosing, and anticorrosion properties for carbon steel protection. The designed coating has the potential to continuously monitor the coating/metal system and could serve as a foundation for developing new anticorrosion coatings.

The Corrosion Inhibition of Montmorillonite Nanoclay for Steel in Acidic Solution

The aim of this research is to study the anticorrosive behavior of a coating consisting of modified montmorillonite nanoclay as an inorganic green inhibitor. The anticorrosion protection for mild steel in 1.0 M HCl solution is studied via weight loss, electrochemical methods, SEM, and XRD. The results proved that montmorillonite nanoclay acts as a good inhibitor with a mixed-type character for steel in an acidic solution. Both anodic and cathodic processes on the metal surface are slowed down. There is a clear direct correlation between the added amount of montmorillonite nanoclay and the inhibition efficiency, reaching a value of 75%. The inhibition mechanism involves the adsorption of the montmorillonite nanoclay onto the metal surface. Weight loss experiments are carried out with steel samples in 1.0 M HCl solution at room temperature, and the same trend of inhibition is produced. SEM was used to image the surface at the different stages of the corrosion inhibition process, and also to examine the starting nanoclay and steel. XRD was used to characterize the nanoparticle structure of the coating. Montmorillonite nanoclay is an environmentally friendly material that improved the corrosion resistance of mild steel in an acidic medium.

Computational Exploration of Phenolic Compounds in Corrosion Inhibition: A Case Study of Hydroxytyrosol and Tyrosol

The corrosion of materials remains a critical challenge with significant economic and infrastructural impacts. A comprehensive understanding of adsorption characteristics of phytochemicals can facilitate the effective design of high-performing environmentally friendly inhibitors. This study conducted a computational exploration of hydroxytyrosol (HTR) and tyrosol (TRS) (potent phenolic compounds found in olive leaf extracts), focusing on their adsorption and reactivity on iron surfaces. Utilizing self-consistent-charge density-functional tight-binding (SCC-DFTB) simulations, molecular dynamics (MD) simulations, and quantum chemical calculations (QCCs), we investigated the molecules' structural and electronic attributes and interactions with iron surfaces. The SCC-DFTB results highlighted that HTR and TRS coordinated with iron atoms when adsorbed individually, but only HTR maintained bonding when adsorbed alongside TRS. At their individual adsorption, HTR and TRS had interaction energies of -1.874 and -1.598 eV, which became more negative when put together (-1.976 eV). The MD simulations revealed parallel adsorption under aqueous and vacuum conditions, with HTR demonstrating higher adsorption energy. The analysis of quantum chemical parameters, including global and local reactivity descriptors, offered crucial insights into molecular reactivity, stability, and interaction-prone atomic sites. QCCs revealed that the fraction of transferred electron ∆N aligned with SCC-DFTB results, while other parameters of purely isolated molecules failed to predict the same. These findings pave the way for potential advancements in anticorrosion strategies leveraging phenolic compounds.

Guar Gum as an Eco-Friendly Corrosion Inhibitor for N80 Carbon Steel under Sweet Environment in Saline Solution: Electrochemical, Surface, and Spectroscopic Studies

In this study, the corrosion inhibition performance of the natural polysaccharide guar gum (GG) for N80 carbon steel in CO2-saturated saline solution at different temperatures and immersion times was investigated by weight loss and electrochemical measurements. The results have revealed that GG showed good inhibition performance at lower and higher temperatures. The inhibition efficiency observed via weight loss measurements reached 76.16 and 63.19% with 0.4 g L-1 of GG, at 25 and 50 °C, respectively. The inhibition efficiency of GG increased as the inhibitor concentration and immersion time increased but decreased with increasing temperature. EIS measurements have shown that, even after prolonged exposure, GG was still able to protect the metal surface. Potentiodynamic measurements showed the mixed-type nature of GG inhibitive action. The Temkin and Dubinin-Radushkevich adsorption isotherm models give accurate fitting of the estimated data, and the calculated parameters indicated that the adsorption of GG occurred mainly via an electrostatic or physical adsorption process. The associated activation energy (Ea) and the heat of adsorption (Qa) supported the physical adsorption nature of GG. FTIR analysis was used to explain the adsorption interaction between the inhibitor and the N80 carbon steel surface. SEM-EDS and AFM confirmed the adsorption of GG and the formation of an adsorptive layer of GG on the metal surface.

Synthesis, Characterization, Antibacterial, Antifungal and Anticorrosion Activities of 1,2,4-Triazolo[1,5-a]quinazolinone

The synthesis of 5,6,7,8-tetrahydro-[1,2,4]triazolo[5,1-b]quinazolin-9(4H)-one (THTQ), a potentially biologically active compound, was pursued, and its structure was determined through a sequence of spectral analysis, including ¹H-NMR, ¹³C-NMR, IR, and HRMS. Four bacterial and four fungal strains were evaluated for their susceptibility to the antibacterial and antifungal properties of the THTQ compound using the well diffusion method. The impact of THTQ on the corrosion of mild steel in a 1 M HCl solution was evaluated using various methods such as weight loss, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) analysis. The study revealed that the effectiveness of THTQ as an inhibitor increased with the concentration but decreased with temperature. The PDP analysis suggested that THTQ acted as a mixed-type inhibitor, whereas the EIS data showed that it created a protective layer on the steel surface. This protective layer occurs due to the adsorption behavior of THTQ following Langmuir's adsorption isotherm. The inhibition potential of THTQ is also predicted theoretically using DFT at B3LYP and Monte Carlo simulation.

Novel Imine-Tethering Cationic Surfactants: Synthesis, Surface Activity, and Investigation of the Corrosion Mitigation Impact on Carbon Steel in Acidic Chloride Medium via Various Techniques

Novel imine-tethering cationic surfactants, namely (E)-3-((2-chlorobenzylidene)amino)-N-(2-(decyloxy)-2-oxoethyl)-N,N-dimethylpropan-1-aminium chloride (ICS-10) and (E)-3-((2-chlorobenzylidene)amino)-N,N-dimethyl-N-(2-oxo-2-(tetradecyloxy)ethyl)propan-1-aminium chloride (ICS-14), were synthesized, and the chemical structures were elucidated by various spectroscopic approaches. The surface properties of the target-prepared imine-tethering cationic surfactants were investigated. The effects of both synthesized imine surfactants on carbon steel corrosion in a 1.0 M HCl solution were investigated by weight loss (WL), potentiodynamic polarization (PDP), and scanning electron microscopy (SEM) methods. The outcomes show that the inhibition effectiveness rises with raising the concentration and diminishes with raising the temperature. The inhibition efficiency of 91.53 and 94.58 % were attained in the presence of the optimum concentration of 0.5 mM of ICS-10 and ICS-14, respectively. The activation energy (E_a) and heat of adsorption (Q_ads) were calculated and explained. Additionally, the synthesized compounds were investigated using density functional theory (DFT). Monte Carlo (MC) simulation was utilized to understand the mechanism of adsorption of inhibitors on the Fe (110) surface.

Effect of Indole-2-carboxylic Acid on the Self-Corrosion and Discharge Activity of Aluminum Alloy Anode in Alkaline Al-Air Battery

Al-air battery has been regarded as a promising new energy source. However, the self-corrosion of aluminum anode leads to a loss of battery capacity and a decrease in battery longevity, limiting its commercial applications. Herein, indole-2-carboxylic acid (ICA) has been added to 4 M NaOH as a corrosion inhibitor. Its impact on the self-corrosion of aluminum alloy and the enhancement of the functionality of Al-air batteries at various concentrations have been investigated. X-ray photoelectron spectroscopy (XPS), attenuated total reflection Fourier transform infrared (ATR-FTIR) spectroscopy, atomic force microscopy (AFM), and scanning electron microscopy (SEM) techniques have been used to examine the compositional and morphological alterations of aluminum alloy surfaces. Electrochemical and hydrogen evolution tests showed that indole-2-carboxylic acid is an efficient corrosion inhibitor in alkaline solutions, and its impact grows with concentration. Our findings demonstrated that when the inhibitor concentration is 0.07 M, the inhibition efficiency is 54.0%, the anode utilization rises from 40.2% to 79.9%, the capacity density increases from 1197.6 to 2380.9 mAh g^-1, and the energy density increases from 1469.9 to 2951.8 Wh kg^-1. In addition, theoretical calculations have been performed to support the experimental results.

Evaluation of the Impact of Two Thiadiazole Derivatives on the Dissolution Behavior of Mild Steel in Acidic Environments

In light of the variety of industrial uses and economic relevance of mild steel, corrosion resistance is a serious topic. Utilization of inhibitors serves as one of the most essential methods for corrosion control. Two thiadiazole compounds, namely, 2-amino-5-(4-bromobenzyl)-1,3,4-thiadiazole (a1) and 2-amino-5-(3-nitrophenyl)-1,3,4-thiadiazole (a2), were synthesized. The structure of the prepared compounds was verified by Fourier transform infrared spectroscopy (FTIR) and proton and carbon-13 nuclear magnetic resonance spectroscopy (¹H NMR and ¹³C NMR). In a 0.50 M H₂SO₄ solution, the effectiveness of two synthetic thiadiazole derivatives as mild steel corrosion inhibitors were investigated. In this evaluation, various electrochemical methodologies have been utilized, such as potentiodynamic polarization, open circuit potential (OCP), and electrochemical impedance spectroscopy (EIS). The results confirm the efficiency of the inhibition increases by raising concentrations of a1 and a2. The inhibitory behavior was explained by the notion that the adsorption of thiadiazole molecules, a1 and a2, on the surface of mild steel causes a blockage of charge and mass transfer, protecting the mild steel from offensive ions. Furthermore, the synthesized molecules a1 and a2 were analyzed using density functional theory (DFT).

LDH-Based "Smart" Films for Corrosion Sensing and Protection

In a "smart" corrosion-protective coating system, both the active anti-corrosion and the early corrosion detection of underlying metals are highly required. It is practical significant to develop materials that possess self-detecting of the early local corrosion and self-healing of coating defects simultaneously. The organic compound 8-hydroxyquinoline (8HQ) is an effective inhibitor and a fluorescent sensor probe for corrosion of aluminum alloy. Therefore, a layer double hydroxide (LDH) nanocontainer film loaded with the 8HQ was developed for the active corrosion protection purpose of aluminum alloy AA2024. In corrosive environments, the 8HQ are released from LDH film to inhibit the corrosion process, leading to the loss of the complexation with Al³⁺ ions in LDH laminates, thus turning off fluorescence. Results show that the LDH film loaded with 8HQ composites can improve the anti-corrosion performance of the film by releasing corrosion inhibitors on demand. Simultaneously, due to the complexation of 8HQ and Al³⁺ ions, the LDH film is fluorescent at the initial stage under ultraviolet light, and then becomes non-fluorescent at the corrosion sites, indicating the corrosion evolution process of the coating. The 8HQ-loaded LDH film with self-healing and self-detecting dual functions provides promising opportunities for the effective corrosion protection of aluminum alloy due to its "smart" and multifunctional properties.

Revealing the Correlation between Molecular Structure and Corrosion Inhibition Characteristics of N-Heterocycles in Terms of Substituent Groups

Controlling metal corrosion can directly address the waste of metal and the environmental pollution and resource depletion caused by metal recycling, very significant factors for green and sustainable development. The addition of corrosion inhibitors is a relatively cost-effective means of corrosion prevention. Among these, N-heterocycles have been widely used because heteroatoms contain lone pairs of electrons that can be strongly adsorbed onto metals, protecting them in highly corrosive environments at relatively low concentrations. However, due to the large variety of N-heterocycles, their corrosion inhibition characteristics have seldom been compared; therefore, the selection of appropriate N-heterocycles in the development of anti-corrosion products for specific applications was very difficult. This review systematically analyzed the influence of different substituents on the corrosion inhibition performance of N-heterocycles, including different alkyl chain substituents, electron-donating and electron-withdrawing substituents, and halogen atoms, respectively. The correlation between the molecular structure and corrosion inhibition characteristics of N-heterocycles was comprehensively revealed, and their action mechanism was analyzed deeply. In addition, the toxicity and biodegradability of N-heterocycles was briefly discussed. This study has provided a significant guideline for the development of green, promising corrosion inhibitors for advanced manufacturing and clean energy equipment protection.

Operando Studies of Electrochemical Denitrogenation and Its Mitigation of N-Doped Carbon Catalysts in Alkaline Media

N-doped carbons (NCs) have excellent electrocatalytic performance in oxygen reduction reaction, particularly in alkaline conditions, showing great promise of replacing commercial Pt/C catalysts in fuel cells and metal-air batteries. However, NCs are vulnerable when biased at high potentials, which suffer from denitrogenation and carbon corrosion. Such material degradation drastically undermines the activity, yet its dynamic evolution in response to the applied potentials is challenging to examine experimentally. In this work, we used differential electrochemical mass spectroscopy coupled with an optimized cell and observed the dynamic behaviors of NCs under operando conditions in KOH electrolyte. The corrosion of carbon occurred at ca. 1.2 V vs RHE, which was >0.3 V below the measured onset potential of water oxidation. Denitrogenation proceeded in parallel with carbon corrosion, releasing both NO and NO₂. Combined with the ex situ characterizations and density-functional theory calculations, we identified that the pyridinic nitrogen moieties were particularly in peril. Three denitrogenation pathways were also proposed. Finally, we demonstrated that transferring the oxidation reaction sites to the well-deposited metal hydroxide with optimized loading was effective in suppressing the N leaching. This work showed the dynamic evolution of NC under potential bias and might cast light on understanding and mitigating NC deactivation for practical applications.

Coco Monoethanolamide Surfactant as a Sustainable Corrosion Inhibitor for Mild Steel: Theoretical and Experimental Investigations

Recent studies indicate that surfactants are a relatively new and effective class of corrosion inhibitors that almost entirely meet the criteria for a chemical to be used as an aqueous phase corrosion inhibitor. They possess the ideal hydrophilicity to hydrophobicity ratio, which is crucial for effective interfacial interactions. In this study, a coconut-based non-ionic surfactant, namely, coco monoethanolamide (CMEA), was investigated for corrosion inhibition behaviour against mild steel (MS) in 1 M HCl employing the experimental and computational techniques. The surface morphology was studied employing the scanning electron microscope (SEM), atomic force microscope (AFM), and contact measurements. The critical micelle concentration (CMC) was evaluated to be 0.556 mM and the surface tension corresponding to the CMC was 65.28 mN/m. CMEA manifests the best inhibition efficiency (η%) of 99.01% at 0.6163 mM (at 60 °C). CMEA performs as a mixed-type inhibitor and its adsorption at the MS/1 M HCl interface followed the Langmuir isotherm. The theoretical findings from density functional theory (DFT), Monte Carlo (MC), and molecular dynamics (MD) simulations accorded with the experimental findings. The MC simulation's assessment of CMEA's high adsorption energy (-185 Kcal/mol) proved that the CMEA efficiently and spontaneously adsorbs at the interface.

Stimuli-Responsive Macromolecular Architecture by Butler Cyclopolymerizations: Synthesis and Applications

This article reviews the synthesis of polyzwitterions (PZs) (poly-carboxybetaines, -phosphonobetaines, and -sulfobetaines) having multiple pH-responsive centers. The synthesis follows the Butler cyclopolymerization protocol involving a multitude of diallylammonium salts and their copolymerization with SO₂ and maleic acid. The PZs have been transformed into cationic-, anionic-polyelectrolytes, and polyampholytes under the influence of pH. Particular attention is given to the application of these polymers as antiscalants, mild steel corrosion inhibitors, components in constructing Aqueous Two-Phase Systems (ATPSs), and membrane modifiers. The ATPSs could be used to separate various biomolecules, including proteins. Many amphiphilic polymers incorporating a few mol % hydrophobic monomers have shown enhanced viscosities and could be suitable for applications in oil fields. The progress of applying Butler cyclopolymerization in reversible addition-fragmentation chain transfer (RAFT) chemistry has been discussed. Future works are expected to focus on RAFT cyclopolymerization to construct block copolymers.

Experimental and Theoretical Studies on Acid Corrosion Inhibition of API 5L X70 Steel with Novel 1-N-α-d-Glucopyranosyl-1H-1,2,3-Triazole Xanthines

A series of novel 1-N-α-d-glucopyranosyl-1H-1,2,3-triazole xanthines was synthesized from azido sugars (glucose, galactose, and lactose) and propargyl xanthines (theophylline and theobromine) using a typical copper (I)-catalyzed azide-alkyne 1,3-dipolar cycloaddition. The corrosion inhibition activities of these new carbohydrate-xanthine compounds were evaluated by studying the corrosion of API 5 L X70 steel in a 1 M HCl medium. The results showed that, at 10 ppm, a 90% inhibition efficiency was reached by electrochemical impedance spectroscopy. The inhibitory efficiency of these molecules is explained by means of quantum chemical calculations of the protonated species with the solvent effect, which seems to better represent the actual situation of the experimental conditions. Some quantum chemical parameters were analyzed to characterize the inhibition performance of the tested molecules.

Assessment of Corrosion Protection Performance of FeOOH/Fe3O4/C Composite Coatings Formed In Situ on the Surface of Fe Metal in Air-Saturated 3.5 wt.% NaCl Solution

The purpose of this work is to evaluate the corrosion-inhibition behavior of deposited carbon and some iron-oxide hybrid coatings which derived from the in situ deposition method on the surface of Fe foil. Various contents of precursor methane gas were deposited over a mild iron foil substrate and formed different composites. It was found that the incorporation of C into the Fe matrix led to a thin film on the surface of the matrix and produced an anti-corrosion effect. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and potentiometric tests were used to compare the corrosion behaviors of the films in air-saturated 3.5 wt.% NaCl solution. According to the results, Fe-oxide- and C-composite-coated iron foil has a much higher corrosion resistance than the raw blank sample without the addition of C. Generally, the corrosion charge transfer resistance of one kind of iron oxide coated with carbon layers of several nanometers was enhanced up to 28,379 times (R_ct changes from 1487 Ω cm² to 4.22 × 10⁷ Ω cm²), which is the biggest improvement so far. The maximum protection efficiency was obtained for the in situ grown coating prepared by 10 and 15 sccm CH₄ precursor gas (eta = 100%). In conclusion, an iron oxide and carbon composite was found to be a great candidate for applications in the corrosion-resistance area.

Toward a Green and Sustainable Silver Conservation: Development and Validation of Chitosan-Based Protective Coatings

When exposed to air, silver artifacts undergo an unpleasant darkening and shiny loss, commonly known as tarnishing. At the present, the development of protective coatings by using eco-friendly and biocompatible materials, able to ensure high transparency and to hinder the degradation of silver objects, remains a huge challenge. In this study, chitosan was used for the first time to realize sustainable coatings for silver protection. Both pure and benzotriazole-containing chitosan coatings were prepared and applied on sterling silver disks. A commercial product based on acrylic resin was used as a reference. The aesthetic features and protective properties of these coatings were evaluated by performing two different types of aging treatments. In particular, the assessment of the protective efficacy was carried out by reproducing both highly aggressive polluted environments and real-like museums' storage conditions. In the first case, chitosan-based coatings with benzotriazole performed better, whereas in storage conditions all the chitosan films showed comparable efficacy. Compositional, morphological and structural analyses were used to evaluate the protective properties of the coatings and to detect any physical or chemical modifications after the aging treatments. Our findings reveal that the two different testing methods provide complementary information. Moreover, chitosan coatings can achieve protective efficacy comparable with that of the commercial product but using non-toxic solvents and a renewable biopolymer. Chitosan coatings, designed for cultural heritage conservation, are thus promising for the protection of common sterling silver objects.

Investigation of the Preparation, Corrosion Inhibition, and Wear Resistance of the Chromized Layer on the Surfaces of T9 and SPCC Steels

To improve the corrosion inhibition and wear resistance of materials, the pack cementation method was used to prepare chromized coatings on the surfaces of high-carbon T9 steel and low-carbon SPCC steel. The results showed the formation of a uniform and dense double-layer structure with a thickness of ~10 μm on the surfaces of two different types of steel. The coating layer for T9 steel was mainly composed of Cr₂₃C₆ and Cr₇C₃, while that for SPCC steel was mainly composed of Cr₂₃C₆ and Fe-Cr solid solution. Additionally, both of the steels showed different hardness distributions. The hardness measurements of the outer layers of the T9 steel and SPCC steel were ~1737.72 HV and 1771.91 HV, while the hardness values of the secondary layers were 1378.31 HV and 448.52 HV, respectively. The polarization curves in 3.5 wt.% NaCl solution demonstrated the better corrosion resistance of the chromized coating. Chromizing increased the corrosion potential by ~0.2 V and reduced the corrosion current density by one order of magnitude. Under the presence of an 8 N load, the friction factor before and after the chromizing of T9 steel was about 0.69, and the mass wears were 2 mg and 0.6 mg, respectively. Meanwhile, the friction factor of the SPCC steel before and after chromizing was about 0.73, with respective mass wears of 2 mg and 2.9 mg. The wear resistance of T9 steel after chromizing was superior, but it became worse after chromizing for the SPCC steel.

A Study of the Synthesis and Characterization of New Acrylamide Derivatives for Use as Corrosion Inhibitors in Nitric Acid Solutions of Copper

The objective of this research was to explore the impact of corrosion inhibition of some synthetic acrylamide derivatives 2-cyano-N-(4-hydroxyphenyl)-3-(4-methoxyphenyl)acrylamide (ACR-2) and 2-cyano-N-(4-hydroxyphenyl)-3-phenylacrylamide (ACR-3) on copper in 1.0 M nitric acid solution using chemical and electrochemical methods, including mass loss as a chemical method and electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP) as electrochemical methods. By Fourier-transform infrared spectroscopy (FTIR), proton nuclear magnetic resonance (1HNMR), and mass spectroscopy (MS) methods, the two compounds were verified and characterized. There is evidence that both compounds were effective corrosion inhibitors for copper in 1.0 M nitric acid (HNO₃) solutions, as indicated by the PP curves, which show that these compounds may be considered mixed-type inhibitors. With the two compounds added, the value of the double-layer capacitance was reduced. In the case of 20 × 10^-5 M, they reached maximum efficiencies of 84.5% and 86.1%, respectively. Having studied its behavior during adsorption on copper, it was concluded that it follows chemical adsorption and Langmuir isotherm. The theoretical computations and the experimental findings were compared using density functional theory (DFT) and Monte Carlo simulations (MC).

Innovation of Imine Metal Chelates as Corrosion Inhibitors at Different Media: A Collective Study

The corrosion inhibition of transition metal chelates derived from Schiff base ligands was tested for (mild, copper, stainless, aluminum and carbon) steel in various concentrations of (HCl, HNO₃ and H₂SO₄) acidic medium at 25 °C through (weight loss, potentiodynamic polarization, polarization curves, electrochemical impedance spectroscopy (EIS) and open circuit potential measurements (OCP)) techniques. The studied compounds were identified with various spectral, analytical and physico-chemical techniques. It was observed that the investigated compounds had a significant inhibitory impact on the corrosion of diverse steels in the medium investigated. The analysis shows that increasing the dose of the studied complexes improves the corresponding inhibitory efficiency values. Negative results of Gibb’s free adsorption energy (ΔGads0) prove the suppression process’s spontaneous and physical adsorption, which contradicts the Langmuir adsorption isotherm. As a result of this insight, a novel bridge between nuclearity driven coordinated inorganic chemistry and materials, as well as corrosion control, has been built. This review provides an overview of the use of Schiff bases and associated transition metals as potential corrosion inhibitors, including the factors that influence their application.

A General Use QSAR-ARX Model to Predict the Corrosion Inhibition Efficiency of Drugs in Terms of Quantum Mechanical Descriptors and Experimental Comparison for Lidocaine

A study of 250 commercial drugs to act as corrosion inhibitors on steel has been developed by applying the quantitative structure-activity relationship (QSAR) paradigm. Hard-soft acid-base (HSAB) descriptors were used to establish a mathematical model to predict the corrosion inhibition efficiency (IE%) of several commercial drugs on steel surfaces. These descriptors were calculated through third-order density-functional tight binding (DFTB) methods. The mathematical modeling was carried out through autoregressive with exogenous inputs (ARX) framework and tested by fivefold cross-validation. Another set of drugs was used as an external validation, obtaining SD, RMSE, and MSE, obtaining 6.76%, 3.89%, 7.03%, and 49.47%, respectively. With a predicted value of IE% = 87.51%, lidocaine was selected to perform a final comparison with experimental results. By the first time, this drug obtained a maximum IE%, determined experimentally by electrochemical impedance spectroscopy measurements at 100 ppm concentration, of about 92.5%, which stands within limits of 1 SD from the predicted ARX model value. From the qualitative perspective, several potential trends have emerged from the estimated values. Among them, macrolides, alkaloids from Rauwolfia species, cephalosporin, and rifamycin antibiotics are expected to exhibit high IE% on steel surfaces. Additionally, IE% increases as the energy of HOMO decreases. The highest efficiency is obtained in case of the molecules with the highest ω and ΔN values. The most efficient drugs are found with pK_a ranging from 1.70 to 9.46. The drugs recurrently exhibit aromatic rings, carbonyl, and hydroxyl groups with the highest IE% values.

Polyvinyl Alcohol/Polyaniline/Carboxylated Graphene Oxide Nanocomposites for Coating Protection of Cast Iron in Simulated Seawater

In our daily lives and product manufacturing, metal corrosion causes significant economic losses. Numerous polymeric composite coatings have been shown to be resistant to harsh environments, such as those found in marine environments. In this study, a composite of polyvinyl alcohol/polyaniline blend loaded with carboxylated graphene was explored in the search for long-lasting coatings to resist electrochemical deterioration of cast iron in desalination systems of saltwater. Polyvinyl alcohol/polyaniline/carboxylated graphene oxide nanocomposite was spin-coated onto cast iron samples. Electrochemical impedance spectroscopy (EIS) and electrochemical DC corrosion testing with a three-electrode system were used to study corrosion resistance in uncoated and coated cast iron samples. The results exhibit effective corrosion protection properties. The EIS data indicated better capacitance and higher impedance values for coated samples than bare metal, depicting enhanced corrosion resistance against the saline environment. Tafel analysis confirmed a significant decrease in the corrosion rate of the PVA/PANI/GO-COOH coated sample.

In Situ Investigation of Under-Deposit Microbial Corrosion and its Inhibition Using a Multi-Electrode Array System

Carbon steel pipelines used in the oil and gas industry can be susceptible to the combined presence of deposits and microorganisms, which can result in a complex phenomenon, recently termed under-deposit microbial corrosion (UDMC). UDMC and its inhibition in CO₂ ambiance were investigated in real-time using a multi-electrode array (MEA) system and surface profilometry analysis. Maps from corrosion rates, galvanic currents, and corrosion potentials recorded at each microelectrode allowed the visualization of local corrosion events on the steel surface. A marine bacterium Enterobacter roggenkampii, an iron-oxidizing, nitrate-reducing microorganism, generated iron deposits on the surface that resulted in pitting corrosion under anaerobic conditions. Areas under deposits displayed anodic behavior, more negative potentials, higher corrosion rates, and pitting compared to areas outside deposits. In the presence of the organic film-forming corrosion inhibitor, 2-Mercaptopyrimidine, the marine bacterium induced local breakdown of the protective inhibitor film and subsequent pitting corrosion of carbon steel. The ability of the MEA system to locally measure self-corrosion processes, galvanic effects and, corrosion potentials across the surface demonstrated its suitability to detect, evaluate and monitor the UDMC process as well as the efficiency of corrosion inhibitors to prevent this corrosion phenomenon. This research highlights the importance of incorporating the microbial component to corrosion inhibitors evaluation to ensure chemical effectiveness in the likely scenario of deposit formation and microbial contamination in oil and gas production equipment.

Review of the Effects of Supplementary Cementitious Materials and Chemical Additives on the Physical, Mechanical and Durability Properties of Hydraulic Concrete

Supplementary cementitious materials (SCMs) and chemical additives (CA) are incorporated to modify the properties of concrete. In this paper, SCMs such as fly ash (FA), ground granulated blast furnace slag (GGBS), silica fume (SF), rice husk ash (RHA), sugarcane bagasse ash (SBA), and tire-derived fuel ash (TDFA) admixed concretes are reviewed. FA (25-30%), GGBS (50-55%), RHA (15-20%), and SBA (15%) are safely used to replace Portland cement. FA requires activation, while GGBS has undergone in situ activation, with other alkalis present in it. The reactive silica in RHA and SBA readily reacts with free Ca(OH)₂ in cement matrix, which produces the secondary C-S-H gel and gives strength to the concrete. SF addition involves both physical contribution and chemical action in concrete. TDFA contains 25-30% SiO₂ and 30-35% CaO, and is considered a suitable secondary pozzolanic material. In this review, special emphasis is given to the various chemical additives and their role in protecting rebar from corrosion. Specialized concrete for novel applications, namely self-curing, self-healing, superhydrophobic, electromagnetic (EM) wave shielding and self-temperature adjusting concretes, are also discussed.

Review of the Effects of Supplementary Cementitious Materials and Chemical Additives on the Physical, Mechanical and Durability Properties of Hydraulic Concrete

Supplementary cementitious materials (SCMs) and chemical additives (CA) are incorporated to modify the properties of concrete. In this paper, SCMs such as fly ash (FA), ground granulated blast furnace slag (GGBS), silica fume (SF), rice husk ash (RHA), sugarcane bagasse ash (SBA), and tire-derived fuel ash (TDFA) admixed concretes are reviewed. FA (25–30%), GGBS (50–55%), RHA (15–20%), and SBA (15%) are safely used to replace Portland cement. FA requires activation, while GGBS has undergone in situ activation, with other alkalis present in it. The reactive silica in RHA and SBA readily reacts with free Ca(OH)₂ in cement matrix, which produces the secondary C-S-H gel and gives strength to the concrete. SF addition involves both physical contribution and chemical action in concrete. TDFA contains 25–30% SiO₂ and 30–35% CaO, and is considered a suitable secondary pozzolanic material. In this review, special emphasis is given to the various chemical additives and their role in protecting rebar from corrosion. Specialized concrete for novel applications, namely self-curing, self-healing, superhydrophobic, electromagnetic (EM) wave shielding and self-temperature adjusting concretes, are also discussed.

PTFE/EP Reinforced MOF/SiO2 Composite as a Superior Mechanically Robust Superhydrophobic Agent towards Corrosion Protection, Self-Cleaning and Anti-Icing

Organic resin cross-linking ZIF-67/SiO₂ superhydrophobic (SHPB) multilayer coating was successfully fabricated on metal substrate. The perfluoro-octyl-triethoxy silane (POTS) modified ZIF-67 and SiO₂ coating was applied on primary coated polytetrafluoroethylene (PTFE) and epoxy resin (EP) via spray coating method. Here, we present that the robust superhydrophobicity can be realized by structuring surfaces at two different length scales, with a nanostructure design to provide water repellence and a microstructure design to provide durability. The as-fabricated multilayer coating displayed superior water-repellence (CA=167.4°), chemical robustness (pH=1-14) and mechanical durability undergoing 120th linear abrasion or 35th rotatory abrasion cycle. By applying different acidic and basic corrosive media and various weathering conditions, it can still maintain superior-hydrophobicity. To get a better insight of interaction between inhibitor molecules and metal surface, density functional theory (DFT) calculations were performed, showing lower energy gap and increased binding energy of ZPS/SiO₂ /PTFE/EP (ZPS=ZIF-67+POTS) multilayer coating compared to the ZIF-67/SiO₂ /PTFE/EP, thereby supporting the experimental findings. Additionally, such coatings may be useful for applications such as anti-corrosion, self-cleaning, and anti-icing multi-functionalities.

Corrosion Inhibition of Mild Steel and 304 Stainless Steel in 1 M Hydrochloric Acid Solution by Tea Tree Extract and Its Main Constituents

Tea tree extract, containing antioxidant constituents α-terpineol, terpinen-4-ol, and α-terpinene, has a wide range of applications in the cosmetic, food, and pharmaceutical industries. In this study, tea tree extract showed an anticorrosive effect under 1 M HCl solution on mild steel (MS) and 304 stainless steel (STS). Uniform corrosion for MS and pitting corrosion for STS at 298 K were retarded, with inhibition efficiencies of 77% and 86%, respectively. The inhibition of uniform and pitting corrosion was confirmed by scanning electron microscopy and laser scanning confocal microscopy in terms of surface roughness and pitting morphologies. The most effective constituent contributing to the inhibitory performance of tea tree extract was revealed to be α-terpineol, with an inhibition efficiency of 83%. The adsorption of tea tree extract was confirmed by surface characterization analysis using Fourier transform infrared spectroscopy, Raman spectroscopy, and Electrochemical impedance spectroscopy. Interestingly, G- and D-peaks of Raman spectra were detected from the inhibited steels, and this finding is the first example in the corrosion inhibition field. The anticorrosion mechanism can be explained by the formation of organic-Fe complexes on the corroded steel surface via electron donor and acceptor interactions in the presence of an oxygen atom of the hydroxyl group or ether of organic inhibitors.

Effective Corrosion Inhibition of Carbon Steel in Hydrochloric Acid by Dopamine-Produced Carbon Dots

In present study, novel nitrogen doped carbon dots (NCDs) are synthesized using a green material-dopamine-as a precursor and studied as corrosion inhibitors for Q235 carbon steel in 1 M HCl solution. According to the electrochemical results, it is found that NCDs acting as a mixed-type corrosion inhibitor can effectively retard the acid corrosion of carbon steel, and their inhibition efficiency increases with the concentration increasing from 50 to 400 ppm. The highest inhibition efficiency is 96.1% in the presence of 400 ppm NCDs at room temperature. Additionally, the adsorption of NCDs obeys the Langmuir adsorption isotherm. In addition, weight loss results show that the inhibition efficiency in the presence of 400 ppm NCDs increases with prolonged exposure time and rising temperature (298-328 K), owing to the strong adsorption of NCDs on the steel surface, and the η value is 92.2% at 60 h of immersion and 86.2%, 89.1%, 90.6% and 92.9% at 298, 308, 318 and 328 K, respectively. Surface analysis by scanning electron microscope (SEM), laser scanning confocal microscope (LSCM) and X-ray photoelectron spectroscopy (XPS) further proves the formation of a protective NCD film on the steel surface.

Corrosion Protection of Q235 Steel Using Epoxy Coatings Loaded with Calcium Carbonate Microparticles Modified by Sodium Lignosulfonate in Simulated Concrete Pore Solutions

In this study, calcium carbonate (CaCO₃) microparticles having pH-sensitive properties were loaded with sodium lignosulfonate (SLS), a corrosion inhibitor. Scanning electron microscope (SEM), UV–VIS spectrophotometer (UV-vis), X-ray diffraction (XRD), and attenuated total reflection-Fourier-transform infrared spectroscopy (ATR-FTIR) were applied to evaluate the properties of the synthetic microparticles. This material could lead to the release of corrosion inhibitor under different pH conditions of the aqueous media. However, the extent of release of the corrosion inhibitor in the acidic media was higher, leading to enhanced shielding effect of the Q235 steel. These microparticles can serve as anti-corrosion additive for epoxy resin-coated Q235 steel. Electrochemical experiments were used to assess the anti-corrosive ability of the epoxy coatings in simulated concrete pore (SCP) solution, confirming the superior corrosion inhibition of the epoxy coating via incorporation of 5 wt % calcium carbonate microparticles loaded with SLS (SLS/CaCO₃). The physical properties of coating specimens were characterized by water absorption, contact angle, adhesion, and pencil hardness mechanical tests.

Mathematical Models Generated for the Prediction of Corrosion Inhibition Using Different Theoretical Chemistry Simulations

The use of corrosion inhibitors is an important method to retard the process of metallic attack by corrosion. The construction of mathematical models from theoretical-computational and experimental data obtained for different molecules is one of the most attractive alternatives in the analysis of corrosion prevention, whose objective is to define those molecular characteristics that are common in high-performance corrosion inhibitors. This review includes data of corrosion inhibitors evaluated in different media, the most commonly studied molecular descriptors, and some examples of mathematical models generated by different researchers.

Imidazolium-based Ionic Liquid as Efficient Corrosion Inhibitor for AA 6061 Alloy in HCl Solution

The corrosion inhibition performance of an imidazolium-based ionic liquid (IL), 1-butyl-3-methylimidazolium thiocyanate (BMIm), was studied on AA 6061 alloy in 1 M HCl solution at 303 K, 333 K, and 363 K by gravimetric tests, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) analysis. Scanning electron microscopy with energy dispersive X-ray (SEM-EDX) and X-ray photoelectron spectroscopy (XPS) were used to detect the surface morphologies and chemical composition of the surface films. The results indicate that this IL inhibits AA 6061 corrosion in acid with maximum inhibition efficiencies of 98.2%, 86.6%, and 41.2% obtained at 303 K, 333 K, and 363 K respectively. Inhibition efficiency generally decreased with increasing immersion time; the major exception was at 303 K, whereby the inhibition efficiency was detected to increase with immersion time from 30 to 90 min and then decrease slightly beyond 90 min. The results indicate that BMIm is a mixed-type inhibitor with a predominant effect on cathodic reactions. Surface morphology analyses by SEM revealed less surface damage in the presence of the inhibitor. XPS analysis established the development of a protective film on the AA 6061 surface which was hydrophobic in nature.

Effect of CO2 Partial Pressure on the Corrosion Inhibition of N80 Carbon Steel by Gum Arabic in a CO2-Water Saline Environment for Shale Oil and Gas Industry

The effect of CO₂ partial pressure on the corrosion inhibition efficiency of gum arabic (GA) on the N80 carbon steel pipeline in a CO₂-water saline environment was studied by using gravimetric and electrochemical measurements at different CO₂ partial pressures (e.g., PCO2 = 1, 20 and 40 bar) and temperatures (e.g., 25 and 60 °C). The results showed that the inhibitor efficiency increased with an increase in inhibitor concentration and CO₂ partial pressure. The corrosion inhibition efficiency was found to be 84.53% and 75.41% after 24 and 168 h of immersion at PCO2 = 40 bar, respectively. The surface was further evaluated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), grazing incidence X-ray diffraction (GIXRD), and X-ray photoelectron spectroscopy (XPS) measurements. The SEM-EDS and GIXRD measurements reveal that the surface of the metal was found to be strongly affected by the presence of the inhibitor and CO₂ partial pressure. In the presence of GA, the protective layer on the metal surface becomes more compact with increasing the CO₂ partial pressure. The XPS measurements provided direct evidence of the adsorption of GA molecules on the carbon steel surface and corroborated the gravimetric results.

Hybrid Halloysite Nanotubes as Smart Carriers for Corrosion Protection

Novel hybrid halloysite nanotubes (HHNTs) were developed and used as smart carriers for corrosion protection of steel. For this purpose, as-received halloysite nanotubes (HNTs) were loaded with a corrosion inhibitor, imidazole (IM), by vacuum encapsulation. In the next step, a layer by layer technique was employed to intercalate another inhibitor, dodecylamine (DDA), in the polyelectrolyte multilayers of polyethylenimine and sulfonated polyether ether ketone, leading to the formation of HHNTs. During this process, IM (5 wt %) was successfully encapsulated into the lumen of HNTs, while DDA (0.4 wt %) was effectively intercalated into the polyelectrolyte layers. Later, the HHNTs (3 wt %) were thoroughly dispersed into the epoxy matrix to develop smart hybrid self-healing polymeric coatings designated as hybrid coatings. For a precise evaluation, epoxy coatings containing as-received HNTs (3 wt %) without any loading denoted to as reference coatings and modified coatings containing HNTs loaded with IM-loaded HNTs (3 wt %) were also developed. A comparative analysis elucidates that the hybrid coatings demonstrate decent thermal stability, improved mechanical properties, and promising anticorrosion properties compared to the reference and modified coatings. The calculated corrosion inhibition efficiencies of the modified and hybrid coatings are 92 and 99.8%, respectively, when compared to the reference coatings. Noticeably, the superior anticorrosion properties of hybrid coatings can be attributed to the synergetic effect of both the inhibitors loaded into HHNTs and their efficient release in response to the localized pH change of the corrosive medium. Moreover, IM shows an active release in both acidic and basic media, which makes it suitable for the protection of steel at the early stages of damage, while DDA being efficiently released in the acidic medium may contribute to impeding the corrosion activity at the later stages of deterioration. The tempting properties of hybrid coatings demonstrate the beneficial role of the development of novel HHNTs and their use as smart carriers in the polymeric matrix for corrosion protection of steel.

Surface Activities, Antibacterial Activity and Corrosion Inhibition Properties of Gemini Quaternary Ammonium Surfactants with Amido Group and Carboxylic Counterions

A series of gemini quaternary ammonium surfactants containing carboxylate counterion with the formula C₁₇H₃₅CONH(CH₂)₂N⁺(CH₃)₂(CH₂)₂N⁺(CH₃)₂(CH₂)₂ NHCO C₁₇H₃₅·2Y (Y=HCOO^-, CH₃COO^-, CH₃CHOHCOO^-) have been synthesized by a counterion conversion process and characterized by Fourier transform infrared spectroscopy and mass spectroscopy. It is found that these surfactants reduce the surface tension of water to a minimum value of 26.78 mN·m^-1 at a concentration of 1.21 ×10^-5 mol·L^-1. TEM images reveal that aggregates with vesicles or tubular structure are spontaneously formed in these surfactants aqueous solution with the concentration of 1×10^-3 mol·L^-1. It is also found that they are effective corrosion inhibitors for A3 steel in acid solution and have superior antibacterial activity at a concentration of 0.1g·L^-1.

Dual Role of Lithium on the Structure and Self-Healing Ability of PMMA-Silica Coatings on AA7075 Alloy

In this work, structural and active corrosion inhibition effects induced by lithium ion addition in organic-inorganic coatings based on poly(methyl methacrylate) (PMMA)-silica sol-gel coatings have been investigated. The addition of increasing amounts of lithium carbonate (0, 500, 1000, and 2000 ppm), yielded homogeneous hybrid coatings with increased connectivity of nanometric silica cross-link nodes, covalently linked to the PMMA matrix, and improved adhesion to the aluminum substrate (AA7075). Electrochemical impedance spectroscopy (EIS), performed in 3.5% NaCl aqueous solution, showed that the improved structural properties of coatings with higher lithium loadings result in an increased corrosion resistance, with an impedance modulus up to 50 GΩ cm², and revealed that the lithium induced self-healing ability significantly improves their durability. Time-of-flight secondary ion mass spectrometry (ToF-SIMS) and X-ray photoelectron spectroscopy (XPS) suggest that the regeneration process occurs by means of lithium ions leaching from the adjacent coating toward the corrosion spot, which is restored by a protective layer of precipitated Li rich aluminum hydroxide species. An analogue mechanism has been proposed for artificially scratched coatings presenting an increase of the impedance modulus after salt spray test compared to the lithium free coating. These results evidence the active role of lithium ions in improving the passive barrier of the PMMA-silica coating and in providing through the self-restoring ability a significantly extended service life of AA7075 alloy exposed to saline environment.

Dual Role of Lithium on the Structure and Self-Healing Ability of PMMA-Silica Coatings on AA7075 Alloy

In this work, structural and active corrosion inhibition effects induced by lithium ion addition in organic-inorganic coatings based on poly(methyl methacrylate) (PMMA)-silica sol-gel coatings have been investigated. The addition of increasing amounts of lithium carbonate (0, 500, 1000, and 2000 ppm), yielded homogeneous hybrid coatings with increased connectivity of nanometric silica cross-link nodes, covalently linked to the PMMA matrix, and improved adhesion to the aluminum substrate (AA7075). Electrochemical impedance spectroscopy (EIS), performed in 3.5% NaCl aqueous solution, showed that the improved structural properties of coatings with higher lithium loadings result in an increased corrosion resistance, with an impedance modulus up to 50 GΩ cm², and revealed that the lithium induced self-healing ability significantly improves their durability. Time-of-flight secondary ion mass spectrometry (ToF-SIMS) and X-ray photoelectron spectroscopy (XPS) suggest that the regeneration process occurs by means of lithium ions leaching from the adjacent coating toward the corrosion spot, which is restored by a protective layer of precipitated Li rich aluminum hydroxide species. An analogue mechanism has been proposed for artificially scratched coatings presenting an increase of the impedance modulus after salt spray test compared to the lithium free coating. These results evidence the active role of lithium ions in improving the passive barrier of the PMMA-silica coating and in providing through the self-restoring ability a significantly extended service life of AA7075 alloy exposed to saline environment.

Leaching Behavior and Corrosion Inhibition of a Rare Earth Carboxylate Incorporated Epoxy Coating System

While paint coatings act as important barriers to corrosion, defects can lead to localized, rapid metal loss. The addition of corrosion inhibitors that are capable of leaching from a coating to protect the metal surface at a defect can prevent this type of corrosion. This work investigates the release and corrosion protection capabilities of two rare earth (RE) carboxylate inhibitors from an epoxy coating as an initial step to understanding their leaching behavior and interaction with the coating system. Leaching experiments were performed via inductively coupled plasma mass spectroscopy (ICP-MS) analyses of the solutions in which free-standing coatings loaded with varying concentrations of inhibitor compounds had been immersed. Inhibitor release from the epoxy coating was observed to be dependent on initial inhibitor concentration, inhibitor chemistry, and solution pH conditions. The coating systems with greater initial inhibitor loadings showed higher leaching rates, particularly in acidic environments. Following immersion, the absence of characteristic inhibitor peaks in the FTIR spectra of the coatings also confirmed leaching had taken place. Cross-sectional views of the coatings after exposure to the pH 1 environment presented a chloride infusion zone at the coating/solution interface where the inhibitor had leached out. The RE active inhibition provided by the leached RE carboxylate inhibitors was verified by exposure of a coating defect to a chloride contaminated environment.

Guar Gum as an Eco-Friendly Corrosion Inhibitor for Pure Aluminium in 1-M HCl Solution

Guar gum (GG) was investigated as a possible eco-friendly corrosion inhibitor for pure aluminium in a 1-M HCl solution at different temperatures and immersion times using gravimetric and electrochemical techniques. The results showed that GG was a good corrosion inhibitor for pure aluminium in the studied environment. The inhibition efficiency of GG increased with increasing inhibitor concentration and immersion time but decreased with increasing temperature. Polarisation measurements revealed that GG was a mixed type inhibitor with a higher influence on the cathodic reaction. The adsorption behaviour of the investigated inhibitor was found to obey the Temkin adsorption isotherm and the calculated values of the standard free adsorption energy indicate mixed-type adsorption, with the physical adsorption being more dominant. The associated activation energy (E_a) and the heat of adsorption (Q_a) supported the physical adsorption nature of the inhibitor. Fourier-transform infrared spectroscopy (FTIR) and Raman/SERS were used to explain the adsorption interaction between the inhibitor with the surface of the metal. The results suggested that most inhibition action of GG is due to its adsorption of the metal surface via H-bond formation.

Experimental and Electrochemical Research of an Efficient Corrosion and Scale Inhibitor

A novel corrosion and scale inhibitor (TPP) containing tobacco stem extract (TSE), polyepoxysuccinic acid (PESA), and polyaspartic acid (PASP) was obtained by the optimal proportion of the orthogonal test. The anticorrosion effect of TPP for carbon steel was researched by static weight-loss method, on-line simulated dynamic test, electrochemical measurement, and scanning electron microscopy (SEM). The results showed that TPP could protect carbon steel efficiently with a maximal corrosion inhibition rate of 85.7% and it was a mixed-type corrosion inhibitor, mainly exhibiting cathode suppression capacity. Simultaneously, the results of calcium carbonate deposition experiment indicated that the scale inhibition rate of TPP was up to 100%.