The effect of interfacial chemistry on molecular mobility and morphology of multiwalled carbon nanotubes epoxy nanocomposite

Electromagnetic Interference Shields Based on Highly Crystalline Single-Walled Carbon Nanotubes

Although the convenience provided by electromagnetic waves used for information exchange is increasing, the energy of unwanted electromagnetic waves unintentionally emitted from devices is increasing as the devices work with higher frequency. In view of this vulnerability, thin films as lightweight electromagnetic wave shields against noise will be necessary for information protection. We propose the fabrication of lightweight electromagnetic wave shields using highly crystalline single-walled carbon nanotubes (HC-SWCNTs), which can be made large and flexible using a method based on a wet process, utilizing the optical and conductive properties of HC-SWCNTs. Electromagnetic wave shields are mainly classified into conductive, dielectric, and magnetic absorbers. We have developed a material synthesis technology for HC-SWCNTs and attempted to form an aqueous composite film using HC-SWCNTs and an organic binder. As a result, we found that the high crystallinity of CNTs suppresses the contact resistance between CNTs and we succeeded in constructing a flexible electromagnetic wave shielding film that can absorb electromagnetic waves in a wide bandwidth equivalent or superior to that of metal foil. This thin film can be applied to curved surfaces as desired because of its wet process, and it is expected to be a lightweight shield that can be used ubiquitously.

Epoxy Phase-Change Materials Based on Paraffin Wax Stabilized by Asphaltenes

The usual problem of meltable phase-change agents is the instability in their form upon heating, which can be solved by placing them into a continuous polymer matrix. Epoxy resin is a suitable medium for dispersing molten agents, but it is necessary to make the obtained droplets stable during the curing of the formed phase-change material. This work shows that molten paraffin wax forms a Pickering emulsion in an epoxy medium and in the presence of asphaltenes extracted from heavy crude oil. Theoretical calculations revealed the complex equilibrium in the epoxy/wax/asphaltene triple system due to their low mutual solubility. Rheological studies showed the viscoplastic behavior of the obtained dispersions at 25 °C, which disappears upon the heating and melting of the paraffin phase. Wax and asphaltenes increased the viscosity of the epoxy medium during its curing but did not inhibit cross-linking or reduce the glass transition temperature of the cured polymer. As a result of curing, it is possible to obtain phase-change materials containing up to 45% paraffin wax that forms a dispersed phase with a size of 0.2-6.5 μm. The small size of dispersed wax can decrease its degree of crystallinity to 13-29% of its original value, reducing the efficiency of the phase-change material.

Effect of Basalt Fibres on Thermal and Mechanical Properties of Recycled Multi-Material Packaging

The low-density polyethylene (LDPE)/aluminium mix obtained after the recovery of cellulose from multilayer aseptic packaging used in the food and beverage industry is generally destined for energy recovery. In this work we propose it as a matrix for value-added composite materials. A commercially available material (EcoAllene) obtained from multilayer packaging recycling was reinforced with short natural basalt fibres up to 30 wt.% by twin screw extrusion, aiming at improving the mechanical profile of such material and widening its applications. Thermal characterizations by thermogravimetric analysis and differential scanning calorimetry showed that the material is indeed a complex mixture of LDPE, HDPE, PP, and aluminium. Basalt fibres did not modify the melting and crystallization profile as well as the global degradation behaviour. Composites were then subjected to tensile, bending, Charpy impact tests and the fracture surfaces were investigated by scanning electron microscopy. Results highlighted a beneficial effect of basalt fibres to stiffness and strength in both loading conditions, with improvements by 107% and 162% for tensile and bending strength, respectively, which were linked also to a 45% enhancement of impact strength. This increased mechanical performance is promising for their use in automotive interiors and outdoor decking applications.

Electropumping of nanofluidic water by linear and angular momentum coupling: theoretical foundations and molecular dynamics simulations

In this article we review the relatively new phenomenon of electropumping in nanofluidic systems, in which nonzero net flow results when polar molecules are rotated by external electric fields. The flow is a consequence of coupling of the spin angular momentum of molecules with their linear streaming momentum. By devising confining surfaces that are asymmetric - specifically one surface is more hydrophobic compared to the other - unidirectional flow results and so pumping can be achieved without the use of pressure gradients. We first cover the historical background to this phenomenon and follow that with a detailed theoretical description of the governing hydrodynamics. Following that we summarise work that has applied this phenomenon to pump water confined to planar nanochannels, semi-functionalised single carbon nanotubes and concentric carbon nanotubes. We also report on the energy efficiency of this pumping technique by comparisons with traditional flows of planar Couette and Poiseuille flow, with the surprising conclusion that electropumping at the nanoscale is some 4 orders of magnitude more efficient than pumping by Poiseuille flow.

The Effect of Surface Treatment with Isocyanate and Aromatic Carbodiimide of Thermally Expanded Vermiculite Used as a Functional Filler for Polylactide-Based Composites

In this work, thermally expanded vermiculite (TE-VMT) was surface modified and used as a filler for composites with a polylactide (PLA) matrix. Modification of vermiculite was realized by simultaneous ball milling with the presence of two PLA chain extenders, aromatic carbodiimide (KI), and 4,4’-methylenebis(phenyl isocyanate) (MDI). In addition to analyzing the particle size of the filler subjected to processing, the efficiency of mechanochemical modification was evaluated by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). The composites of PLA with three vermiculite types were prepared by melt mixing and subjected to mechanical, thermomechanical, thermal, and structural evaluation. The structure of composites containing a constant amount of the filler (20 wt%) was assessed using FTIR spectroscopy and SEM analysis supplemented by evaluating the final injection-molded samples’ physicochemical properties. Mechanical behavior of the composites was assessed by static tensile test and impact strength hardness measurements. Heat deflection temperature (HDT) test and dynamic thermomechanical analysis (DMTA) were applied to evaluate the influence of the filler addition and its functionalization on thermomechanical properties of PLA-based composites. Thermal properties were assessed by differential scanning calorimetry (DSC), pyrolysis combustion flow calorimetry (PCFC), and thermogravimetric analysis (TGA). The use of filler-reactive chain extenders (CE) made it possible to change the vermiculite structure and obtain an improvement in interfacial adhesion and more favorable filler dispersions in the matrix. This translated into an improvement in impact strength and an increase in thermo-mechanical stability and heat release capacity of composites containing modified vermiculites.

Coffee Silverskin as a Multifunctional Waste Filler for High-Density Polyethylene Green Composites

This work aims to describe the coffee silverskin effect as a lignocellulosic waste filler for high-density polyethylene (HDPE) composites development. The main task was to determine various modification effects resulting from the complex chemical composition of coffee silverskin containing compounds with potential antioxidative properties, including caffeine, polyphenols, tannins, or melanoidins. The processing, thermal, physicochemical, and thermomechanical properties of the HDPE-based composites with different filler content (1–20 wt%) were evaluated. Comprehensively realized thermomechanical analysis revealed the filler’s reinforcing effects on the HDPE matrix while defining problems with obtaining adequate adhesion in the interfacial area. At the same time, studies have shown a very beneficial effect of the silverskin addition on the thermal properties of composites, that even the smallest addition allows for a significant increase in the thermooxidative resistance of HDPE composites assessed using the oxidation induction time from 20 min for HDPE up to 140 min for the composites with 20 wt% of the filler. The obtained research results allow classifying the coffee silverskin waste filler, not only as a filler intended for the production of composites with a high degree of filling but also as an additive that significantly changes the properties of polyethylene in the case of using low concentrations. This can have a very beneficial impact on the development of novel wood polymer (WPC) and natural fiber composites (NFC).

Mechanically Robust and Reprocessable Acrylate Vitrimers with Hydrogen-Bond-Integrated Networks for Photo-3D Printing

Reprocessable acrylate vitrimer needs to enhance its strength to expand the application in photo-three-dimensional (photo-3D) printing. However, the methods for improving mechanical properties by the addition of nanofillers or a multifunctional resin into acrylate vitrimers are inappropriate for photo-3D printing due to the low curing speed of photopolymerization induced by weakening light transmittance or reduction of dimensional accuracy caused by large shrinkage. At present, we demonstrate a new strategy for developing a kind of mechanically robust and reprocessable 3D printing thermosets by combining hydrogen bonds and exchangeable β-hydroxyl esters into acrylate vitrimers. To realize this purpose, diacrylate prepolymer containing β-hydroxyl esters was first synthesized from glycidyl methacrylate and suberic acid. Then, the resin formulations for 3D printing comprising the synthesized diacrylate prepolymer together with acrylamide generate exchanged β-hydroxyl ester and pendent amide in cross-linked networks. Here, hydrogen bonds resulting from the amide group as sacrificial bonds dissipate vast mechanical energy under an external load. With the inclusion of 20 wt % acrylamide, the average tensile strength and Young's modulus are up to 40.1 and 871 MPa, which increased by about 4.4 and 3.85 times, respectively. The network rearrangement of cross-linked vitrimers can be achieved through the dynamic ester exchange reactions with gradual disappearance of hydrogen bonds at elevated temperatures, imparting reprocessability into the printed structures. Various photo-3D printing or UV irradiation shapes were successfully produced, and these dissolved in ethylene glycol could be remolded again.

Poly(ε-Caprolactone)/Brewers’ Spent Grain Composites—The Impact of Filler Treatment on the Mechanical Performance

Waste lignocellulose materials, such as brewers’ spent grain, can be considered very promising sources of fillers for the manufacturing of natural fiber composites. Nevertheless, due to the chemical structure differences between polymer matrices and brewers’ spent grain, filler treatment should be included. The presented work aimed to investigate the impact of fillers’ reactive extrusion on the chemical structure and the poly(ε-caprolactone)/brewers’ spent grain composites’ mechanical performance. The chemical structure was analyzed by Fourier-transform infrared spectroscopy, while the mechanical performance of composites was assessed by static tensile tests and dynamic mechanical analysis. Depending on the filler pretreatment, composites with different mechanical properties were obtained. Nevertheless, the increase in pretreatment temperature resulted in the increased interface surface area of filler, which enhanced composites’ toughness. As a result, composites were able to withstand a higher amount of stress before failure. The mechanical tests also indicated a drop in the adhesion factor, pointing to enhanced interfacial interactions for higher pretreatment temperatures. The presented work showed that reactive extrusion could be considered an auspicious method for lignocellulose filler modification, which could be tailored to obtain composites with desired properties.

In Situ Confined Co5Ge3 Alloy Nanoparticles in Nitrogen-Doped Carbon Nanotubes for Boosting Lithium Storage

Ge-based materials have garnered much attention in lithium-ion batteries (LIBs) for their high theoretical capacity, but these materials suffer from huge volume changes and serious pulverization, which cause insufficient lithium storage performance. Herein, a composite composed of Co₅Ge₃- and nitrogen-doped carbon nanotube (Co₅Ge₃/N-CNT) was successfully synthesized using ZIF-67 and GeO₂ as precursors. There are interactions between the Co₅Ge₃ alloy nanoparticles and carbon nanotubes in the growth process, in which the Co₅Ge₃ alloy nanoparticles were confined in situ in N-CNTs and the in situ growth of N-CNTs was boosted in the existence of the Co₅Ge₃ catalyst. Density functional theory calculations revealed that the electronic conductivity of the Co₅Ge₃ alloy is much higher than that of Ge and the Li⁺ interaction energy of the former is lower than that of the latter. In addition, the interconnected carbon nanotubes not only offer Li⁺ diffusion pathways and electronic networks but also increase electronic conductivity. Importantly, carbon nanotubes and Co metal have a synergistic effect of buffering volume charge of Ge in the process of Li⁺ intercalation/deintercalation. As expected, the Co₅Ge₃/N-CNT composite demonstrated a high reversible capacity of 853.7 mA h g^-1 at 2 A g^-1 after 1500 cycles and attractive rate performance of up to 10 A g^-1.

Multiscale Polymer Dynamics in Hierarchical Carbon Nanotube Grafted Glass Fiber Reinforced Composites

Carbon nanotube (CNT) grafted glass fiber reinforced epoxy nanocomposites (GFRP) present a range of stiffnesses (MPa to GPa) and length scales (μm to nm) at the fiber-matrix interface. The contribution of functionalized CNT networks to the local and bulk polymer dynamics is studied here by using a combination of torsion dynamical mechanical thermal analysis (DMTA), positron annihilation lifetime spectroscopy (PALS), and neutron scattering (NS) measurements. DMTA measurements highlight a reduction in the storage modulus (G') in the rubbery region and an asymmetric broadening of the loss modulus (G″) peak in the α-transition region. NS measurements show a suppressed hydrogen mean-square displacement (MSD) in the presence of glass fibers but a higher hydrogen MSD after grafting functionalized CNTs onto fiber surfaces. PALS measurements show greater free volume characteristics in the presence of the functionalized CNT modified composites, supporting the view that these interface layers increase polymer mobility. While NS and DMTA are sensitive to different modes of chain dynamics, the localization of functionalized nanotubes at the fiber interface is found to affect the distribution of polymer relaxation modes without significantly altering the thermally activated relaxation processes.

Effect of carbon nanotube (CNT) functionalization in Epoxy-CNT composites

The effect of carbon nanotube (CNT) functionalization in altering the properties of Epoxy-CNT composites is presented. The presence of functional groups effectively influenced the colloidal behavior of CNTs in the precursor epoxy resin and the hardener triethylenetetramine (TETA), which affected the synthesis process and eventually the interfacial interactions between the polymer matrix and the CNTs. The physical, thermal and electrical properties of the composites exhibited strong dependence on the nature of functionalization. At a 0.5 wt% CNTs loading, the enhancement in tensile strength was found to be 7.2, 11.2, 11.4 and 14.2 percent for raw CNTs, carboxylated CNTs, octadecyl amide functionalized CNTs and hydroxylated CNTs, respectively. Glass transition temperatures (T_g) also varied with the functionalization and composite prepared using hydroxylated CNTs showed the maximum enhancement of 34%.

Dispersion characteristics of hydroxyl and carboxyl-functionalized multi-walled carbon nanotubes in polyester nanocomposites

Multi-walled carbon nanotube (MWCNT) reinforced polyester-based composites were prepared by mixed blending in a solvent. Orthophthalic unsaturated polyester was blended individually with different types of non-functionalized and functionalized MWCNTs. Two types of functional groups: hydroxyl (-OH) and carboxyl (-COOH) were introduced with MWCNTs for the nanocomposites. The mechanical properties of the composites, like tensile, three-point bending and impact energy were evaluated. Fourier transform infrared spectroscopy was used for the functional group analysis. The dispersion characteristics of the samples were observed by transmission electron microscopy and field-emission electron microscopy. In addition, the thermal decomposition and melting behavior of the samples was assessed by differential scanning calorimetry and thermogravimetric analysis. The properties were varied due to the variation of the functional groups. The result analysis showed that the entangled agglomerations of hydroxyl-functionalized MWCNTs were destroyed to relatively smaller clusters. The hydroxyl-functionalized MWCNTs were more effective for homogeneous dispersion and contributed for better mechanical properties of the composites, compared to non-functionalized and carboxyl group-functionalized MWCNTs.

MWCNT/TiO2 hybrid nano filler toward high-performance epoxy composite

In this work, multi-walled carbon nanotubes (MWCNTs) are decorated by TiO₂ nanoparticles and formed a new hybrid structure of filler (MWCNT/TiO₂ hybrid filler). The MWCNT/TiO₂ hybrid filler is reinforced in epoxy matrix and studied the mechanical and anti-corrosion properties of epoxy. The morphology of newly formed MWCNT/TiO₂ hybrid nano filler has been studied using transmission electron microscopy (TEM). Field Emission Scanning Electron Microscope (FESEM) images of tensile fracture surface confirmed the superior dispersion of MWCNT/TiO₂ in the epoxy matrix. The resultant MWCNT/TiO₂ hybrid-epoxy nanocomposite exhibits superior anti-corrosion and mechanical performance than the nanocomposite produced by loading of only MWCNTs or TiO₂ nanoparticles as well as neat epoxy. For example, tensile strength and storage modulus of epoxy increased by 61% and 43% respectively on loading of MWCNT/TiO₂ hybrid nano filler. Furthermore, the coating of MWCNT/TiO₂ hybrid-epoxy nanocomposite on mild steel reduces the corrosion rate upto 0.87×10^-3MPY from 16.81MPY.

Epoxy Nanocomposites Filled with Carbon Nanoparticles

Over the past decades, the development of high performance lightweight polymer nanocomposites and, in particular, of epoxy nanocomposites has become one the greatest challenges in material science. The ultimate goal of epoxy nanocomposites is to extrapolate the exceptional intrinsic properties of the nanoparticles to the bulk matrix. However, in spite of the efforts, this objective is still to be attained at commercially attractive scales. Key aspects to achieve this are ultimately the full understanding of network structure, the dispersion degree of the nanoparticles, the interfacial adhesion at the phase boundaries and the control of the localization and orientation of the nanoparticles in the epoxy system. In this Personal Account, we critically discuss the state of the art and evaluate the strategies to overcome these barriers.

Programmable and Shape-Memorizing Information Carriers

Shape memory polymers (SMPs) are expected to play more and more important roles in space-deployable structures, smart actuators, and other high-tech areas. Nevertheless, because of the difficulties in fabrication and the programmability of temporary shape recovery, SMPs have not yet been widely applied in real fields. It is ideal to incorporate the different independent functional building blocks into a material. Herein, we designed a simple method to incorporate four functional building blocks: a neat epoxy-based shape memory (neat SMEP) resin, an SMEP composited with Fe₃O₄ (SMEP-Fe₃O₄), an SMEP composited with multiwalled carbon nanotubes, and an SMEP composited with p-aminodiphenylimide into a multicomposite, in which the four region surfaces could be programmed with different language code patterns according to a preset command by imprint lithography. Then, we aimed to reprogram the initially raised code patterns into temporary flat patterns using programming mold that, when triggered by a preset stimulus process such as an alternating magnetic field, radiofrequency field, 365 nm UV, and direct heating, could transform these language codes into the information passed by the customer. The concept introduced here will be applied to other available SMPs and provide a practical method to realize the information delivery.

Bioinspired Nanocomposite Hydrogels with Highly Ordered Structures

In the human body, many soft tissues with hierarchically ordered composite structures, such as cartilage, skeletal muscle, the corneas, and blood vessels, exhibit highly anisotropic mechanical strength and functionality to adapt to complex environments. In artificial soft materials, hydrogels are analogous to these biological soft tissues due to their "soft and wet" properties, their biocompatibility, and their elastic performance. However, conventional hydrogel materials with unordered homogeneous structures inevitably lack high mechanical properties and anisotropic functional performances; thus, their further application is limited. Inspired by biological soft tissues with well-ordered structures, researchers have increasingly investigated highly ordered nanocomposite hydrogels as functional biological engineering soft materials with unique mechanical, optical, and biological properties. These hydrogels incorporate long-range ordered nanocomposite structures within hydrogel network matrixes. Here, the critical design criteria and the state-of-the-art fabrication strategies of nanocomposite hydrogels with highly ordered structures are systemically reviewed. Then, recent progress in applications in the fields of soft actuators, tissue engineering, and sensors is highlighted. The future development and prospective application of highly ordered nanocomposite hydrogels are also discussed.

Mechanical performances of hygrothermally conditioned CNT/epoxy composites using seawater

Hygrothermic aging of epoxy and carbon nanotube (CNT)/epoxy composites (0.5, 0.75, and 1 wt.%) was studied for their application suitability in seawater environments. The specimens were emerged in seawater and kept at constant temperature of 30°C for a maximum duration of 180 days. The specimens were periodically weighed for water absorption study and tested for mechanical as well as thermal properties. All aged samples were showing some amount of degradation owing to their moisture-absorption rates. CNT composites absorbed less moisture than pure epoxy because of the presence of nanofillers. C0.75 was found to be hygrothermally more stable reflecting minimum reduction in flexural properties and glass transition temperature value, which was due to least moisture/water absorption. Deterioration of properties was significant in C1, though it was better than pure epoxy. Fractographic analysis by scanning electron microscopy (SEM) revealed interfacial debonding as the dominant failure mechanism, resulting in pull out of nanotubes.

Foamed Polyurethane Composites with Different Types of Ash – Morphological, Mechanical and Thermal Behavior Assessments

Incorporation of two types of ash particles into flexible polyurethane foams has been investigated, wood ash from gasification process and fly ash resulting from coal burning in power plant. Samples were modified with 5, 10 and 15 wt% of fillers. Structure, mechanical and thermal properties of obtained foams were investigated. Incorporation of both types of ash particles resulted in materials showing satisfactory mechanical properties, simultaneously decreasing their density. Addition of fly ash inhibited noticeably thermal degradation of material, because of the thermal insulation effect of gas trapped in the spherical ash particles. Results of research show that fly ash can be successfully used as a modifier of thermal properties in polyurethane foams, enhancing the economical aspect of the production through the decrease of material's density and incorporation of low cost filler.

Reasons and remedies for the agglomeration of multilayered graphene and carbon nanotubes in polymers

One of the main issues in the production of polymer nanocomposites is the dispersion state of filler as multilayered graphene (MLG) and carbon nanotubes (CNTs) tend to agglomerate due to van der Waals forces. The agglomeration can be avoided by using organic solvents, selecting suitable dispersion and production methods, and functionalizing the fillers. Another proposed method is the use of hybrid fillers as synergistic effects can cause an improvement in the dispersion state of the fillers. In this review article, various aspects of each process that can help avoid filler agglomeration and improve dispersion state are discussed in detail. This review article would be helpful for both current and prospective researchers in the field of MLG- and CNT-based polymer nanocomposites to achieve maximum enhancement in mechanical, thermal, and electrical properties of produced polymer nanocomposites.

Novel green method of preparation of a poly (ethylene oxide)/graphene nanocomposite using organic salt assisted dispersion

Novel green method was developed to prepare nanocomposites of poly (ethylene oxide) (PEO) and graphene in water. This method is environment friendly with no health hazards and can be adapted to any other water soluble polymers.

Cure kinetics of epoxy nanocomposites affected by MWCNTs functionalization: a review

The current paper provides an overview to emphasize the role of functionalization of multiwalled carbon nanotubes (MWCNTs) in manipulating cure kinetics of epoxy nanocomposites, which itself determines ultimate properties of the resulting compound. In this regard, the most commonly used functionalization schemes, that is, carboxylation and amidation, are thoroughly surveyed to highlight the role of functionalized nanotubes in controlling the rate of autocatalytic and vitrification kinetics. The current literature elucidates that the mechanism of curing in epoxy/MWCNTs nanocomposites remains almost unaffected by the functionalization of carbon nanotubes. On the other hand, early stage facilitation of autocatalytic reactions in the presence of MWCNTs bearing amine groups has been addressed by several researchers. When carboxylated nanotubes were used to modify MWCNTs, the rate of such reactions diminished as a consequence of heterogeneous dispersion within the epoxy matrix. At later stages of curing, however, the prolonged vitrification was seen to be dominant. Thus, the type of functional groups covalently located on the surface of MWCNTs directly affects the degree of polymer-nanotube interaction followed by enhancement of curing reaction. Our survey demonstrated that most widespread efforts ever made to represent multifarious surface-treated MWCNTs have not been directed towards preparation of epoxy nanocomposites, but they could result in property synergism.