Notched impact behavior of polymer blends: Part 1: New model for particle size dependence

Tough and antibacterial poly(l-lactic acid) composites prepared via blending with the bifunctional macromolecular ionomer

In order to expand the application of PLLA in the packaging field, improving its toughness and antibacterial activity has been widely concerned. However, seldom researches can simultaneously efficiently improve the toughness and antibacterial activity of PLLA by adding one kind of additions. To address above problems, the bifunctional branched poly(butylene adipate) ionomer additive (b-PBAUi) was synthesized. For b-PBAUi, its branched structure not only increased the plasticizing effect of additive, but also acted as reaction sites to introduce more antibacterial ionic salt. Due to the special structure of b-PBAUi, PLLA/b-PBAUi blends achieved excellent toughness and antibacterial efficiency. The elongation of blend reached 125 % even by adding 5 wt% b-PBAUi, which was 10 times higher than that of PLLA. From the analysis of phase morphology, it could be found that the microvoids promoting tensile yielding was the main tensile toughening mechanism for PLLA/b-PBAUi blends. In addition, the antibacterial activity of PLLA was significantly improved by adding b-PBAUi. For PLLA/b-PBAUi10 and PLLA/b-PBAUi15, the antibacterial efficiency against E. coli and S. aureus bacteria exceeded 99.0 %. By comprehensive consideration, the optimal blend ratio was achieved by PLLA/b-PBAUi10 due to its excellent toughness and antibacterial efficiency.

Biocompatibility Assessment of Polycaprolactone/Polylactic Acid/Zinc Oxide Nanoparticle Composites under In Vivo Conditions for Biomedical Applications

The increasing demand for non-invasive biocompatible materials in biomedical applications, driven by accidents and diseases like cancer, has led to the development of sustainable biomaterials. Here, we report the synthesis of four block formulations using polycaprolactone (PCL), polylactic acid (PLA), and zinc oxide nanoparticles (ZnO-NPs) for subdermal tissue regeneration. Characterization by Fourier transform infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) confirmed the composition of the composites. Additionally, the interaction of ZnO-NPs mainly occurred with the C=O groups of PCL occurring at 1724 cm-1, which disappears for F4, as evidenced in the FT-IR analysis. Likewise, this interaction evidenced the decrease in the crystallinity of the composites as they act as crosslinking points between the polymer backbones, inducing gaps between them and weakening the strength of the intermolecular bonds. Thermogravimetric (TGA) and differential scanning calorimetry (DSC) analyses confirmed that the ZnO-NPs bind to the carbonyl groups of the polymer, acting as weak points in the polymer backbone from where the different fragmentations occur. Scanning electron microscopy (SEM) showed that the increase in ZnO-NPs facilitated a more compact surface due to the excellent dispersion and homogeneous accumulation between the polymeric chains, facilitating this morphology. The in vivo studies using the nanocomposites demonstrated the degradation/resorption of the blocks in a ZnO-NP-dependant mode. After degradation, collagen fibers (Type I), blood vessels, and inflammatory cells continue the resorption of the implanted material. The results reported here demonstrate the relevance and potential impact of the ZnO-NP-based scaffolds in soft tissue regeneration.

Fabricating super tough polylactic acid based composites by interfacial compatibilization of imidazolium polyurethane modified carbon nanotubes

The interfacial compatibilization and dispersion of carbon nanotubes (CNTs) in incompatible poly(lactic acid)/poly(butylene terephthalate adipate) (PLA/PBAT) composites are key points for evaluating the performance of the composites. To address this, a novel compatibilizer, sulfonate imidazolium polyurethane (IPU) containing PLA and poly(1,4-butylene adipate) segments modified CNTs, employed in conjunction with multi-component epoxy chain extender (ADR) to toughen synergistically PLA/PBAT composites. The thermal stability, rheological behavior, morphology, and mechanical properties of PLA/PBAT composites were performed by TGA, DSC, dynamic rheometer, SEM, tensile, and notched Izod impact measure. Moreover, the elongation at break and notched Izod impact strength of PLA5/PBAT5/4C/0.4I composites achieved 341 % and 61.8 kJ/m² respectively, whose tensile strength was 33.7 MPa. The interfacial compatibilization and adhesion were enhanced because of the interface reaction catalyzed by IPU and the refined co-continuous phase structure. The CNTs non-covalently modified by IPU that bridged at the PBAT phase and interface transferred the stress into the matrix, prevented the development of microcracks, and absorbed impact fracture energy in the form of pull-out of the matrix, inducing shear yielding and plastic deformation. This new type of compatibilizer with modified CNTs is of great significance for realizing the high performance of PLA/PBAT composites.

Modification of polylactide by poly(ionic liquid)-b-polylactide copolymer and bio-based ionomers: Excellent toughness, transparency and antibacterial property

Polylactide (PLA) is one of the most attractive bioplastics as it can be produced from nontoxic renewable feedstock. However, its inherently poor toughness greatly limits its large-scale application. Cost-effectively toughening PLA without sacrificing its transparency remains a big challenge. We herein prepared an imidazolium-based poly(ionic liquid)-b-PLA copolymer (ILA) and ionomers as toughening agent for PLA through an integrative approach including continuous-monomer-feeding copolymerization, quaternization reaction, ion exchange and inter-ionomers blending. By blending PLA with the ILA and ionomers, we successfully obtained PLA materials with combined features including high toughness, good transparency and antibacterial properties. The effects of regulated ionomer composition and ILA compatibilizer on phase morphology, mechanical properties and transparency of the blends were systematically studied. The optimum formulation (PLA/E12/ILA 60/40/5) shows an impressive transmittance of 89-93 %, high impact strength of 45 kJ/m² and elongation at break at 170 %, which are about 17 and 24 times that of pure PLA, respectively. More interestingly, the presence of imidazolium cation and anion groups endows the blends with attractive antibacterial properties. Ion exchange between ILA copolymer and the imidazolium-containing ionomeric system leads to a synergistic effect of compatibilization and efficient toughening, providing a new strategy for develop high performance PLA materials.

In Service Performance of Toughened PHBV/TPU Blends Obtained by Reactive Extrusion for Injected Parts

Moving toward a more sustainable production model based on a circular economy, biopolymers are considered as one of the most promising alternatives to reduce the dependence on oil-based plastics. Polyhydroxybutyrate-co-valerate (PHBV), a bacterial biopolyester from the polyhydroxialkanoates (PHAs) family, seems to be an attractive candidate to replace commodities in many applications such as rigid packaging, among others, due to its excellent overall physicochemical and mechanical properties. However, it presents a relatively poor thermal stability, low toughness and ductility, thus limiting its applicability with respect to other polymers such as polypropylene (PP). To improve the performance of PHBV, reactive blending with an elastomer seems to be a proper cost-effective strategy that would lead to increased ductility and toughness by rubber toughening mechanisms. Hence, the objective of this work was the development and characterization of toughness-improved blends of PHBV with thermoplastic polyurethane (TPU) using hexamethylene diisocyanate (HMDI) as a reactive extrusion agent. To better understand the role of the elastomer and the compatibilizer, the morphological, rheological, thermal, and mechanical behavior of the blends were investigated. To explore the in-service performance of the blends, mechanical and long-term creep characterization were conducted at three different temperatures (−20, 23, 50 °C). Furthermore, the biodegradability in composting conditions has also been tested. The results showed that HMDI proved its efficiency as a compatibilizer in this system, reducing the average particle size of the TPU disperse phase and enhancing the adhesion between the PHBV matrix and TPU elastomer. Although the sole incorporation of the TPU leads to slight improvements in toughness, the compatibilizer plays a key role in improving the overall performance of the blends, leading to a clear improvement in toughness and long-term behavior.

Acrylonitrile-Styrene-Acrylate Particles with Different Microstructure for Improving the Toughness of Poly(styrene-co-acrylonitrile) Resin

Herein, acrylonitrile-styrene-acrylate copolymer (ASA) particles with different microstructure were synthesized by emulsion polymerization and then used for toughening poly(styrene-co-acrylonitrile) (SAN) resin. The structure of ASA particles was confirmed by FTIR. TEM results demonstrated that the particles with different morphologies of multilobe shape, complete core-shell and dumbbell shape were obtained depending on the cross-linker amount. It was found that the toughening efficiency reached the highest when the ASA particles had complete core-shell structure and the shell composition was close to that of the SAN matrix. It was ascribed to the fact that the complete shell layer and similar shell composition provided sufficient interfacial adhesion and transferred stress to induce larger matrix deformation, so that the notched impact strength increased accordingly. Moreover, the notched impact strength of SAN/ASA blend was improved without significantly sacrificing tensile strength when adding 30 wt% ASA particles with the size of around 400 nm. SEM results of the impact-fractured surfaces revealed that irregular fluctuation and numerous microvoids occurred. It was deduced that the toughening mechanism was attributed to the crazings and cavitation of particles. Therefore, this study paved a way of toughening the resin by adjusting the microstructure of the particles including morphology, composition, and size.

Rheological and Crystallization Properties of ABS/PA6-Compatibilized Blends via In Situ Reactive Extrusion

ABS/PA6-compatibilized blends were prepared by in situ reactive extrusion method. The main objective was to evaluate the influences of the morphology and blend composition on the rheological and nonisothermal crystallization properties. The morphology of submicron-sized ABS droplets evenly dispersed in PA6 led to dilatant fluid behavior and a transition from elastic to viscous behavior in the low-frequency region. The crystallization results indicated that reactive blends had elevated crystallization temperatures and crystallization rates, which were due to the heterogeneous nucleation of the submicron-sized ABS particles. In addition, it was observed that the theory by Mo suitably described the nonisothermal crystallization process. The activation energy slightly decreased for ABS contents of 5 and 15 wt % and then increased for a content of 25 wt %, indicating that the ABS promoted the crystallization of the blends at appropriate contents.

Ultratoughening of Biobased Polyamide 410

The microstructural, thermomechanical, and quasistatic mechanical properties of biobased polyamide 410 (PA410)/poly(octane-co-ethylene)-g-maleic anhydride (POE-g-MA) blends with the impact toughener in the composition range of 0-20 wt % have been investigated, with an aim to overcome the poor notch and strain sensitivity of PA410. The crystallinity of the blends obtained from enthalpic measurements and initial degradation temperature indicating thermal stability remained mostly unaffected. A remarkably substantial increase, i.e., ∼15-fold enhancement, in the impact strength of the PA410/POE-g-MA blends leading to ultratoughening of PA410 accompanied by a significant increase in tensile strain at breaking is achieved though the elastic modulus (E) and yield strength (σ) decreased with impact modifier content. Thermomechanical analysis revealed a broadening in the loss tangent peak in the temperature range of ∼-50 to -30 °C corresponding to the POE phase, whereas the loss tangent peak corresponding to the PA410 phase stayed unaffected. Conventional theoretical models such as the rule of mixture and foam model were used to analyze the micromechanics of low-strain (<1%) mechanical response (E), and Nikolais-Narkis model and Isahi-Cohen models, for high-strain (>2%) mechanical response (σ). The interdependence of impact toughness, ductility ratio, and domain size of the dispersed rubber phase in the PA410/POE-g-MA blends could successfully be established vis-à-vis the mechanistic role of interparticle distance. Scanning electron microscopy showing domain coalescence of the soft elastomeric POE phase thus reiterated the pivotal role of interdomain distance and domain size in influencing the toughening mechanism of PA410/POE-g-MA blends. The qualitative phase distribution attributes based on atomic force microscopy remained in sync with quantitative parameters, such as domain size, hence reaffirming the mechanism behind ultratoughening of PA410 by POE.

Ag-carried CMC/functional copolymer/ODA-Mt wLED-treated NC and their responses to brain cancer cells

The subject of this work is synthesis and characterization of novel multifunctional nanocomposite (8/2A-NC) consisting (1) carboxymethyl cellulose (CMC) as a matrix biopolymer and poly (maleic acid-alt-acrylic acid) as a reactive synthetic partner matrix polymer; (2) octadecyl amine montmorillonite (ODA-MMT) reactive organoclay provide intercalated silicate layers structures and aqueous colloidal dispersing medium, and MMT as carriers and targeting agents for anticancer agents in drug delivery systems, respectively. ODA as a intercalated surfactant finely dispersed 8/2A NC and its compatibility with matrix polymers via the interfacial polarization (complexing) and functionalization of matrix polymers by amine (ODA) and carboxylic acids from both the CMC and copolymer; (3) silver nanoparticles (AgNPs) as in-situ generated onto matrix polymers with unique nano-size and morphology parameters was synthesized. Important material science and bioengineering aspects of these investigations included (a) novel approach in synthetic pathways; (b) effects of physical and chemical structural rearrangements; (c) effects of Light Emitting Dioda (LED)-treatment on the FT-IR spectra, XRD reflection parameters, SEM-TEM morphology and nano-size and diameter distribution of AgNPs onto matrix polymers; (d) positive effect of LED-treatment of 8/2A nanocomposite and its response to the MIAPaCa-2 and U87 human brain cancer cell lines were evaluated. Novel 8/2A-NC multifunctional drug consisting unique positive, intercalating and encapsulated core-shell morphology structures, nano-size (5.6 nm) and narrow diameter distribution (94%) of AgNPs onto matrix polymers [silver NPs (0.25%) in 8/2A NC (25%)] with highest volume of contact area compared with used cancer micro-cells show lowest cell viability as an excellent anticancer platform. 8/2A-NC is a novel multifunctional drug with intercalating and encapsulated core-shell morphology structures consisting of positively charged, non-randomly distributed AgNPs with a large contact area and low diameters (5-6 nm). The anticancer properties of (This factor is not conformed experimentally in work) this drug can be explained by the following structural factors: 8/2A-NC contains a combination of active sites from protonated hydroxyl, carboxyl and amine groups; Ag⁺-cations and ODA-MMT with high physical and chemical surface areas. We suggest this material be further explored for anti-cancer testing.

Optimizing the balance between stiffness and flexibility by tuning the compatibility of a poly(lactic acid)/ethylene copolymer

The brittleness of poly(lacticacid) (PLA) is a major drawback for its wide application.

Sustainable biobased blends of poly(lactic acid) (PLA) and poly(glycerol succinate-co-maleate) (PGSMA) with balanced performance prepared by dynamic vulcanization

A sustainable and industrially viable method for toughening poly(lactic acid) by dynamic vulcanization using glycerol and succinic acid based polyesters.

Stereocomplex crystallites induce simultaneous enhancement in impact toughness and heat resistance of injection-molded polylactide/polyurethane blends

A promising strategy for the manufacture of super-toughened and heat-resistant PLLA/elastomer blends by using practical melt processing technology with the aid of stereocomplex crystallites is presented.

Quantifying the synergistic effect of dispersion state and interfacial adhesion contributions on impact strength of core shell rubber-toughened glassy polymers

Synergistically improved impact strength of a core shell rubber-toughened glassy polymer was rationalized with disparities ratio of |ΔT/ΔD|.