Kinetics of thin polymer film rupture: Model experiments for a better understanding of layer breakups in the multilayer coextrusion process

Young's modulus of multinanolayer polymer films: the role of the interfaces

The number of free surfaces in a polymer ultra-thin film has a strong influence on its physical and mechanical properties. In this study, Young's modulus as well as the glass transition temperature of multinanolayer coextruded polymer films, hence with no free surfaces, have been measured. We observe that contrary to the case of freestanding or supported ultra-thin films, there is no depression of the glass transition temperature or the Young modulus, but an increase for the latter as the layer thickness decreases, whatever the polymer pair (with various compatibilities). It is proposed that this increase is associated with the rise of interphase volume fraction in the films. An interphase modulus of about 25 GPa can be extracted from the empirical model, about 10 times higher than the typical modulus value of a glassy polymer. This value does not appear to depend on the nature of the polymers, meaning that the presence of entanglements at the interfaces is not a key factor to explain the increase in Young's modulus of multinanolayer films.

Biodegradable active materials containing phenolic acids for food packaging applications

The development of new materials for food packaging applications is necessary to reduce the excessive use of disposable plastics and their environmental impact. Biodegradable polymers represent an alternative means of mitigating the problem. To add value to biodegradable materials and to enhance food preservation, the incorporation of active compounds into the polymer matrix is an affordable strategy. Phenolic acids are plant metabolites that can be found in multiple plant extracts and exhibit antioxidant and antimicrobial properties. Compared with other natural active compounds, such as essential oils, phenolic acids do not present a high sensorial impact while exhibiting similar minimal inhibitory concentrations against different bacteria. This study summarizes and discusses recent studies about the potential of both phenolic acids/plant extracts and biodegradable polymers as active food packaging materials, their properties, interactions, and the factors that could affect their antimicrobial efficiency. The molecular structure of phenolic acids greatly affects their potential antioxidant and antimicrobial capacity, as well as their specific interactions with polymer matrices and food substrates. These interactions, in turn, can lead to plasticizing or cross-linking effects. In the present study, the antioxidant and antimicrobial properties of different biodegradable films with phenolic acids have been described, as well as the main factors affecting the active properties of these films as useful materials for active packaging development. More studies applying these active materials in real foods are required.

Dewetting Dynamics of Sheared Thin Polymer Films: An Experimental Study

An experimental investigation is reported on the effect of shear on the bursting of molten ultrathin polymer films embedded in an immiscible matrix. By use of an optical microscope coupled with a shearing hot stage, the dewetting dynamics, i.e., the growth of dewetting holes, is monitored over time at various shear rates. It is observed that their circularity is modified by shear and that for all temperatures and thicknesses studied the growth speed of the formed holes rapidly increases with increasing shear rate. A model balancing capillary forces and viscous dissipation while taking into account shear thinning is then proposed and captures the main features of the experimental data, such as the ellipsoid shape of the holes and the faster dynamics in the direction parallel to the shear. This research will help to understand the instabilities occurring during processing of layered polymeric structures, such as multilayer coextrusion.

Interfacial Phenomena in Multi-Micro-/Nanolayered Polymer Coextrusion: A Review of Fundamental and Engineering Aspects

The multilayer coextrusion process is known to be a reliable technique for the continuous fabrication of high-performance micro-/nanolayered polymeric products. Using laminar flow conditions to combine polymer pairs, one can produce multilayer films and composites with a large number of interfaces at the polymer-polymer boundary. Interfacial phenomena, including interlayer diffusion, interlayer reaction, interfacial instabilities, and interfacial geometrical confinement, are always present during multilayer coextrusion depending on the processed polymers. They are critical in defining the microstructural development and resulting macroscopic properties of multilayered products. This paper, therefore, presents a comprehensive review of these interfacial phenomena and illustrates systematically how these phenomena develop and influence the resulting physicochemical properties. This review will promote the understanding of interfacial evolution in the micro-/nanolayer coextrusion process while enabling the better control of the microstructure and end use properties.

Starch-gelatin film as an alternative to the use of plastics in agriculture: a review

BACKGROUND

The technological advances in agriculture, driven by the increased demand for food attributed to population growth, have led to the search for technologies that allow greater control over the variables that interfere in crop yield. Several techniques stand out for optimizing yield capacity, including cultivation in a protected environment, mulching and low tunneling. To expand the use of these techniques, synthetic petroleum-based polymers are employed due to their low cost, easy processing, and lightness. However, they take a long time to degrade, and, since they are discarded at the end of each cycle of cultivation, end up accumulating in the environment causing irreversible damage.

RESULTS

The use of biodegradable films, made of starch and/or a protein source such as gelatin, has been studied as a promising alternative. Both stand out because of their film-forming ability, and because they come from abundant sources and are biodegradable.

CONCLUSION

This study aimed to review the current findings on starch and gelatin films that can be used as alternatives to conventional plastics in agricultural crops. © 2019 Society of Chemical Industry.

Influence of outer-layer finite-size effects on the dewetting dynamics of a thin polymer film embedded in an immiscible matrix

In capillary-driven fluid dynamics, simple departures from equilibrium offer the chance to quantitatively model the resulting relaxations. These dynamics in turn provide insight on both practical and fundamental aspects of thin-film hydrodynamics. In this work, we describe a model trilayer dewetting experiment elucidating the effect of solid, no-slip confining boundaries on the bursting of a liquid film in a viscous environment. This experiment was inspired by an industrial polymer processing technique, multilayer coextrusion, in which thousands of alternating layers are stacked atop one another. When pushed to the nanoscale limit, the individual layers are found to break up on time scales shorter than the processing time. To gain insight on this dynamic problem, we here directly observe the growth rate of holes in the middle layer of the trilayer films described above, wherein the distance between the inner film and solid boundary can be orders of magnitude larger than its thickness. Under otherwise identical experimental conditions, thinner films break up faster than thicker ones. This observation is found to agree with a scaling model that balances capillary driving power and viscous dissipation with a no-slip boundary condition at the solid substrate/viscous environment boundary. In particular, even for the thinnest middle-layers, no finite-size effect related to the middle film is needed to explain the data. The dynamics of hole growth is captured by a single master curve over four orders of magnitude in the dimensionless hole radius and time, and is found to agree well with predictions including analytical expressions for the dissipation.