Swelling behaviors of proton exchange membranes in alcohols

Aging iridium oxide catalyst inks: a formulation strategy to enhance ink processability for polymer electrolyte membrane water electrolyzers

Iridium oxide (IrO2) is recognized as a state-of-art catalyst for anodes of low-temperature polymer-electrolyte membrane water electrolyzers (PEMWE), one of the promising clean energy technologies to produce hydrogen, a critical energy carrier for decarbonization. However, typical IrO2 ink formulations are challenging to process in liquid-film coating processes because of their poor stability against gravitational settling and low viscosities. Here we report on time evolution of the microstructure of concentrated IrO2 inks in a water-rich dispersion medium, probed using a combination of rheology and X-ray scattering for up to four days. The inks progressively evolve from a predominantly liquid-like to a gel-like material with increasing aging time that can be leveraged as a formulation strategy to enhance their stability against sedimentation, and processability during electrode fabrication. We also elucidate the aging behavior by investigating the effects of ink formulation composition - ionomer concentration and solvent composition - and using the extended-DLVO theory. The implications of aging on electrode fabrication, including via direct coating onto membranes and porous transport layers, and membrane-electrode-assembly performance has also been examined. Our findings offer not only a facile but also an environmentally benign formulation strategy to enhance ink processibility, expand practical fabrication approaches, and advance PEMWE manufacturing.

Hydrogen-bonded organic frameworks for membrane separation

Hydrogen-bonded organic frameworks (HOFs) are a new class of crystalline porous materials that are formed through the interconnection of organic or metal-organic building units via intermolecular hydrogen bonds. The remarkable flexibility and reversibility of hydrogen bonds, coupled with the customizable nature of organic units, endow HOFs with mild synthesis conditions, high crystallinity, solvent processability, and facile self-healing and regeneration properties. Consequently, these features have garnered significant attention across various fields, particularly in the realm of membrane separation. Herein, we present an overview of the recent advances in HOF-based membranes, including their advanced fabrication strategies and fascinating applications in membrane separation. To attain the desired HOF-based membranes, careful consideration is dedicated to crucial factors such as pore size, stability, hydrophilicity/hydrophobicity, and surface charge of the HOFs. Additionally, diverse preparation methods for HOF-based membranes, including blending, in situ growth, solution-processing, and electrophoretic deposition, have been analyzed. Furthermore, applications of HOF-based membranes in gas separation, water treatment, fuel cells, and other emerging application areas are presented. Finally, the challenges and prospects of HOF-based membranes are critically pointed out.

Accumulation of Liquid Byproducts in an Electrolyte as a Critical Factor That Compromises Long-Term Functionality of CO2-to-C2H4 Electrolysis

Electrochemical conversion of CO2 using Cu-based gas diffusion electrodes opens the way to green chemical production as an alternative to thermocatalytic processes and a storage solution for intermittent renewable electricity. However, diverse challenges, including short lifetimes, currently inhibit their industrial usage. Among well-studied determinants such as catalyst characteristics and electrode architecture, possible effects of byproduct accumulation in the electrolyte as an operational factor have not been elucidated. This work quantifies the influence of ethanol, n-propanol, and formate accumulation on selectivity, stability, and cell potential in a CO2-to-C2H4 electrolyzer. Alcohols accelerated flooding by degrading the hydrophobic electrode characteristics, undermining selective and stable ethylene formation. Furthermore, high alcohol concentrations triggered the catalyst layer's abrasion and structural disfigurements in the Nafion 117 membrane, leading to high cell potentials. Therefore, continuous removal of alcohols from the electrolyte medium or substantial modifications in the cell components must be considered to ensure long-term performing CO2-to-C2H4 electrolyzers.

Separation of copper and polyvinyl chloride from thin waste electric cables: A combined PVC-swelling and centrifugal approach

Waste electric cables from end-of-life vehicles and electronic and electrical equipment present a significant problem in terms of environmental protection and resource recycling. Herein we detail a novel recycling method for thin waste electric cables, by combining polyvinyl chloride (PVC) swelling and centrifugal separation to simultaneously recover PVC and high-purity copper. PVC coverings were swollen in an organic solvent at ambient temperatures, which creates a gap between the covering and the copper wire and facilitates centrifugal separation. Electric cables (12 g) were 100% separated, and more than 95% of the plasticizer was extracted by stirring in 100-mL acetone or ethyl acetate that facilitated the separate recovery of copper, the PVC covering, and the plasticizer. In contrast, >97% separation, with <10% extraction of the plasticizer, was achieved with a mixture of 10 mL butyl acetate and 90 mL water. High-purity copper and PVC with controlled plasticizer content were recovered, which is highly advantageous for recycling both copper and PVC.

Swelling and Diffusion during Methanol Sorption into Hydrated Nafion

Diffusion within polymer electrolyte membranes is often coincident with time-dependent processes such as swelling and polymer relaxation, which are factors that limit their ability to block molecular crossover during use. The solution-diffusion model of membrane permeation, which is the accepted theory for dense polymers, applies only to steady-state processes and does not address dynamic internal structural changes that can accompany permeation. To begin discovery of how such changes can be coupled to the permeation process, we have constructed a stochastic multiscale reaction-diffusion model that examines time-dependent methanol uptake into and swelling of hydrated Nafion. Several potential mechanisms of diffusion and polymer response are tested. The simulation predictions are compared to real-time Fourier transform infrared attenuated total reflectance spectroscopy (FTIR-ATR) absorbance reported in the literature [ Hallinan , D. T. , Jr. ; Elabd , Y. A. J. Phys. Chem. B 2007 , 111 , 13221 - 13230 ]. Of the proposed polymer response mechanisms, only one, a reaction-limited, local response to increasing methanol concentration that takes the entire experimental time frame of 600 s, produces simulated FTIR-ATR data consistent with experiment. The simulations show that water diffusion out of the membrane is minimal during methanol sorption and that changes in the measured infrared absorbances are due primarily to the increase in methanol concentration accompanied by dilution of water during swelling. Swelling involves densification of the polymer structure even as there is an overall volume expansion of the film. Potential connections between the polymer densification and molecular-level structural changes of Nafion in methanol are discussed. These results indicate that the interaction between methanol and Nafion serves to increase Nafion's capacity to accommodate large volumes of methanol-water solutions, facilitating increased permeation across the membrane relative to pure water.

Simultaneous recovery of high-purity copper and polyvinyl chloride from thin electric cables by plasticizer extraction and ball milling

Herein, we introduce a combination of plasticizer extraction from polyvinyl chloride (PVC) and ball milling for the simultaneous, effective recovery of PVC and copper (Cu) from thin electric cables. PVC coverings typically contain plasticizers for flexibility. As such, PVC cables become brittle after plasticizer extraction, causing them to be easily crushed by physical impact. Hence, we extracted the plasticizers from the PVC coverings of electric cables using organic solvents, and then crushed the obtained cable samples by ball milling. The influences of the plasticizer extraction yield and PVC morphologies before and after extraction on separation by ball milling were investigated. After a series of treatments to PVC coverings including quantitatively de-plasticizing for 5 h by Soxhlet-extraction in diethyl ether, 6 h ball milling and 1 h shaking in the sieve shaker, a maximum separation rate of 77% was achieved and the purity of the obtained separated Cu reached >99.8%.

Herein, we introduce a combination of plasticizer extraction from polyvinyl chloride (PVC) and ball milling for the simultaneous, effective recovery of PVC and copper (Cu) from thin electric cables.