A reconfiguring and self-healing thermoset epoxy/chain-extended bismaleimide resin system with thermally dynamic covalent bonds

Curing kinetics, thermal and erosive wear characteristics of bismaleimide blends modified by polyaryletherketone

The work aimed to study the effect of thermoplastic polyaryletherketone (PAEK) on the curing kinetics, thermal stability and erosive wear performances of bismaleimide (BMI) resin blends. Toughened bismaleimide blends were fabricated using the allyl compound modified bismaleimide resin prepolymer as matrix and PAEK as a toughening agent by blending method. The modified PAEK/BMI blends were characterized and analyzed using the fourier transform infrared (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), the swirling water jet erosive wear apparatus, scanning electron microscope (SEM) and three-dimensional surface profilometer. No obvious glass transition was observed for PAEK modified BMI blends in the temperature range of 50–350°C. In addition, the char yields ( Yc) and the heat-resistance index ( THRI) of the PAEK/BMI blends were affected by PAEK addition. The kinetic parameters, such as the activation energy and the pre-exponential factor of the PAEK/BMI blends were also higher than that of unmodified BMI blends, indicating that the incorporation of PAEK could promote the curing reaction of the epoxy resin without changing the curing mechanism. The erosive wear rate increased with the addition of PAEK especially when the mass fraction of PAEK was 10 parts per hundred of resins ( phr.). These results suggested that the thermal stability of the PAEK/BMI blends was significantly enhanced while the erosive wear resistance decreased by introducing the PAEK.

Shape Memory Epoxy Resin and Its Composites: From Materials to Applications

Shape memory polymers (SMPs) have historically attracted attention for their unique stimulation-responsive and variable stiffness and have made notable progress in aerospace, civil industry, and other fields. In particular, epoxy resin (EP) has great potential due to its excellent mechanical properties, fatigue resistance, and radiation resistance. Herein, we focus on the molecular design and network construction of shape memory epoxy resins (SMEPs) to provide opportunities for performance and functional regulation. Multifunctional and high-performance SMEPs are introduced in detail, including multiple SMEPs, two-way SMEPs, outstanding toughness, and temperature resistance. Finally, emerging applications of SMEPs and their composites in aerospace, four-dimensional printing, and self-healing are demonstrated. Based on this, we point out the challenges ahead and how SMEPs can integrate performance and versatility to meet the needs of technological development.

Progress in Utilizing Dynamic Bonds to Fabricate Structurally Adaptive Self-Healing, Shape Memory, and Liquid Crystal Polymers

Stimuli-responsive structurally dynamic polymers are capable of mimicking the biological systems to adapt themselves to the surrounding environmental changes and subsequently exhibiting a wide range of responses ranging from self-healing to complex shape-morphing. Dynamic self-healing polymers (SHPs), shape-memory polymers (SMPs) and liquid crystal elastomers (LCEs), which are three representative examples of stimuli-responsive structurally dynamic polymers, have been attracting broad and growing interest in recent years because of their potential applications in the fields of electronic skin, sensors, soft robots, artificial muscles, and so on. We review recent advances and challenges in the developments towards dynamic SHPs, SMPs and LCEs, focusing on the chemistry strategies and the dynamic reaction mechanisms that enhance the performances of the materials including self-healing, reprocessing and reprogramming. We compare and discuss the different dynamic chemistries and their mechanisms on the enhanced functions of the materials, where three summary tables are presented: a library of dynamic bonds and the resulting characteristics of the materials. Finally, we provide a critical outline of the unresolved issues and future perspectives on the emerging developments. This article is protected by copyright. All rights reserved.

Preparation and properties of bismaleimide resin blended with alkynyl-terminated modifiers

A kind of modified bismaleimide resin, with good processability, heat resistance, and impact strength was developed, using 4,4′-dipropargyloxydiphenyl ether (DPEDPE), N-(4-propargyloxyphenyl)maleimide (4-PPM), and 3-ethynylphenyl maleimide (3-EPM) as modifiers. The DPEDPE, 4-PPM, and 3-EPM were synthesized and characterized by Fourier transform infrared spectroscopy (FTIR) and 1H-nuclear magnetic resonance (1H NMR), and used to modify the N,N′-(4,4′-diphenylmethane)bismaleimide (BDM)/2,2′-diallyl bisphenol A (DABPA) resin system (BD) to obtain the different blend resin systems of DPEDPE-modified BD (BDD), 4-PPM-modified BD (BDP), and 3-EPM-modified BD (BDE). The curing temperature of BD resin increases with increase of the alkynyl-terminated modifier content. The processability of BD resin was improved with addition of the propargyloxy-terminated compounds. The temperature of 5% weight loss, residual yield at 800°C and glass transition temperature of the cured BD resin increase with increase of the alkynyl-terminated modifier content and can reach 443°C, 46.7% and higher than 380°C. The tensile strength of the cured BD resin decreases with increase of alkynyl-terminated modifier content. The impact strength of the cured BD resin increases with increase of the propargyloxy-terminated compound content and can increase by 65%. The tensile strength, elastic modulus, and impact strength of the cured BD resin blended with DPEDPE can be 73.7 MPa, 4.1 GPa, and 19.6 kJ m−2, respectively. Moreover, the cured BD resin blended with DPEDPE has good water absorption resistance.

Intrinsic Self-Healing Epoxies in Polymer Matrix Composites (PMCs) for Aerospace Applications

This article reviews some of the intrinsic self-healing epoxy materials that have been investigated throughout the course of the last twenty years. Emphasis is placed on those formulations suitable for the design of high-performance composites to be employed in the aerospace field. A brief introduction is given on the advantages of intrinsic self-healing polymers over extrinsic counterparts and of epoxies over other thermosetting systems. After a general description of the testing procedures adopted for the evaluation of the healing efficiency and the required features for a smooth implementation of such materials in the industry, different self-healing mechanisms, arising from either physical or chemical interactions, are detailed. The presented formulations are critically reviewed, comparing major strengths and weaknesses of their healing mechanisms, underlining the inherent structural polymer properties that may affect the healing phenomena. As many self-healing chemistries already provide the fundamental aspects for recyclability and reprocessability of thermosets, which have been historically thought as a critical issue, perspective trends of a circular economy for self-healing polymers are discussed along with their possible advances and challenges. This may open up the opportunity for a totally reconfigured landscape in composite manufacturing, with the net benefits of overall cost reduction and less waste. Some general drawbacks are also laid out along with some potential countermeasures to overcome or limit their impact. Finally, present and future applications in the aviation and space fields are portrayed.

Improved thermal and mechanical properties of bismaleimide nanocomposites via incorporation of a new allylated siloxane graphene oxide

A thermosetting resin system based on bismaleimide (BMI) has been developed via copolymerization with 4,4′-diaminodiphenylsulfone in the presence of a newly synthesized graphene oxide, modified using allylated siloxane (AS-GO). The curing behavior of the AS-GO-containing resin system was evaluated using curing kinetics. The dispersibility of AS-GO in the resin was observed through polarizing optical microscopy (POM), which indicates that AS-GO has good dispersibility in the resin due to GO modified with allylated siloxane which has a good phase compatibility with BMI. The effect of AS-GO on the thermomechanical and mechanical properties of the cured modified resin was also studied. Results of thermogravimetric analysis indicated that the cured sample systems display a high char yield at lower concentrations of AS-GO (≤0.5 wt%) with an improved thermal stability. Using dynamic mechanical analysis, a marked increase in glass transition temperature (T_g) with increasing AS-GO content was observed. Mechanical property analyses revealed a possible effect of AS-GO as a toughener, and the results showed that an addition of 0.3% AS-GO maximized the toughness of the modified resin systems, which was confirmed by analysis of fracture surfaces.

A thermosetting resin system based on bismaleimide has been developed via copolymerization of a new allylated siloxane graphene oxide.

Enhancement of Thermal and Mechanical Properties of Bismaleimide Using a Graphene Oxide Modified by Epoxy Silane

A thermosetting resin system, based on bismaleimide (BMI), has been developed via copolymerization of 4,4′-diaminodiphenylsulfone with a newly synthesized graphene oxide modified using epoxy silane (ES-GO). The effect of ES-GO on the thermomechanical and mechanical properties of cured modified resin was studied. To evaluate the efficiency of the modified BMI systems, the composite samples using glass fiber cloth were molded and tested. Thermogravimetric analysis indicates that the cured sample systems displays a high char yield at lower concentrations of ES-GO (≤0.5 wt.%), suggesting an improved thermal stability. Using dynamic mechanical analysis, a marked increase in glass transition temperature (Tg) with increasing ES-GO content was observed. Analysis of mechanical properties reveals a possible effect of ES-GO as a toughener. The results also showed that the addition of 0.3 wt.% ES-GO maximizes the toughness of the modified resin systems, which was further confirmed by the result of analysis of fracture surfaces. At the same time, a molded composite with ES-GO showed improved mechanical properties and retention rate at 150 °C as compared to that made with neat resin.

Recyclable, Self-Healing, Thermadapt Triple-Shape Memory Polymers Based on Dual Dynamic Bonds

Fabricating a single polymer network with a combination of a multi-shape memory effect (multiple-SME), solid-state plasticity, recyclability and self-healing behavior remains a challenge. We designed imine bond and ionic hydrogen bond dual cross-linked polybutadiene (PB) networks. The resulting PB networks showed a triple-shape memory effect, where imine bonds could be used to fix the permanent shape and ionic hydrogen bonds and glass transition acted as the transition segments for fixing/releasing the temporary shapes. Additionally, the dual dynamic bonds offered PB networks outstanding solid-state plasticity, recyclability and self-healing behavior. This strategy provides some insights for preparing shape memory polymers integrating multiple-SME and multi-functionality.