First halogen and phosphorus-free, flame-retardant benzoxazine thermosets derived from main-chain type bishydroxydeoxybenzoin-based benzoxazine polymers

Bio-Based Thermosetting Resins: From Molecular Engineering to Intrinsically Multifunctional Customization

Recent years have witnessed a growing interest in bio-based thermosetting resins in terms of environmental concerns and the desire for sustainable industrial practices. Beyond sustainability, utilizing the structural diversity of renewable feedstock to craft bio-based thermosets with customized functionalities is very worthy of expectation. There exist many bio-based compounds with inherently unique chemical structures and functions, some of which are even difficult to synthesize artificially. Over the past decade, great efforts are devoted to discovering/designing functional properties of bio-based thermosets, and notable progress have been made in antibacterial, antifouling, flame retardancy, serving as carbon precursors, and stimuli responsiveness, among others, largely expanding their application potential and future prospects. In this review, recent advances in the field of functional bio-based thermosets are presented, with a particular focus on molecular structures and design strategies for discovering functional properties. Examples are highlighted wherein functionalities are facilitated by the inherent structures of bio-based feedstock. Perspectives on issues regarding further advances in this field are proposed at the end.

Synergistic Improvement of Flame Retardancy and Mechanical Properties of Epoxy/Benzoxazine/Aluminum Trihydrate Adhesive Composites

Epoxy resin was mixed with benzoxazine resin and an aluminum trihydrate (ATH) additive to provide flame retardancy and good mechanical properties. The ATH was modified using three different silane coupling agents and then incorporated into a 60/40 epoxy/benzoxazine mixture. The effect of blending compositions and surface modification on the flame-retardant and mechanical properties of the composites was investigated by performing UL94, tensile, and single-lap shear tests. Additional measurements were conducted including thermal stability, storage modulus, and coefficient of thermal expansion (CTE) assessments. The mixtures containing more than 40 wt% benzoxazine revealed a UL94 V-1 rating with high thermal stability and low CTE. Mechanical properties including storage modulus, and tensile and shear strength, also increased in proportion to the benzoxazine content. Upon the addition of ATH to the 60/40 epoxy/benzoxazine mixture, a V-0 rating was achieved at 20 wt% ATH. The pure epoxy passed a V-0 rating by the addition of 50 wt% ATH. The lower mechanical properties at high ATH loading could have been improved by introducing a silane coupling agent to the ATH surface. The composites containing surface-modified ATH with epoxy silane revealed about three times higher tensile strength and one and a half times higher shear strength compared to the untreated ATH. The enhanced compatibility between the surface-modified ATH and the resin was confirmed by observing the fracture surface of the composites.

Data-Driven Urban Gas Pipeline Integrity Detection and Evaluation Technology System

At present, PE pipelines are widely used in urban gas pipeline networks. As pipeline safety is of great importance to the gas supply, this paper focuses on the safety and reliability of PE pipes during service. First of all, this paper analyzes the aging factors of PE materials and the failure forms and mechanisms of PE pipes. Second, the performance testing methods of PE pipelines are summarized, including pipeline pressure tests, pipeline condition inspections, welded joint inspections, mechanical performance tests, and physical performance tests. In addition, life prediction methods for PE pipelines are introduced and analyzed. The methods and applicability of tensile experiments and DSC experiments based on thermal oxygen aging are both analyzed, and the corresponding experiments are also carried out. On the basis of the above research, the technical system of the integrity detection and evaluation of urban gas pipelines is finally established. The system includes the integrity detection method of urban gas pipelines and the applicability evaluation and determination of retest cycles, which can provide a reference for the safe operation of urban gas pipeline networks.

Aluminum Diethylphosphinate-Incorporated Flame-Retardant Polyacrylonitrile Separators for Safety of Lithium-Ion Batteries

Herein, we developed polyacrylonitrile (PAN)-based nanoporous composite membranes incorporating aluminum diethylphosphinate (ADEP) for use as a heat-resistant and flame-retardant separator in high-performance and safe lithium-ion batteries (LIBs). ADEP is phosphorus-rich, thermally stable, and flame retardant, and it can effectively suppress the combustibility of PAN nanofibers. Nanofibrous membranes were obtained by electrospinning, and the content of ADEP varied from 0 to 20 wt%. From the vertical burning test, it was demonstrated that the flame retardancy of the composite membranes was enhanced when more than 5 wt% of ADEP was added to PAN, potentially increasing the safety level of LIBs. Moreover, the composite membrane showed higher ionic conductivity and electrolyte uptake (0.83 mS/cm and 137%) compared to those of commercial polypropylene (PP) membranes (Celgard 2400: 0.65 mS/cm and 63%), resulting from interconnected pores and the polar chemical composition in the composite membranes. In terms of battery performance, the composite membrane showed highly stable electrochemical and heat-resistant properties, including superior discharge capacity when compared to Celgard 2400, indicating that the PAN/ADEP composite membrane has the potential to be used as a heat-resistant and flame-retardant separator for safe and high-power LIBs.

Halogen-free and phosphorus-free flame retardants endow epoxy resin with high flame retardancy through crosslinking strategy

Epoxy resin (EPs) has been widely used in many fields in recent years, such as electronics, adhesives, coatings, and so on, which mainly benefiting from its excellent mechanical and chemical properties, low price and easy preparation. However, conventional EPs tend to be flammable, which significantly prevents their applications especially in high flame-resistance required areas. In this work, we introduce nitrile groups and the benzoxazine ring into the flame-retardant, followed by a simple heat treatment for a multiple cross-linking reaction in EPs. The resultant halogen/phosphorus-free and environmentally friendly network not only suppress the migration of the functional flame retardants from the substrate, but also shows much enhanced flame-retardant property, including the UL-94 rate, total heat release and reduced peak heat release rate. As a result, the thermosets can pass the UL-94 V-0 rate and reach a LOI value at 32.7% at a very low addition amount (10 wt%) of this cross-linked flame retardant.

Thermal properties of polybenzoxazine exhibiting improved toughness: Blending with cyclodextrin and its derivatives

Polybenzoxazines are emerging as a class of high-performance thermoset polymers that can find their applications in various fields. However, its practical application is limited by its low toughness. The cyclic β-cyclodextrin and a newly synthesized derivative (β-cyclodextrin-MAH) were separately blended with benzoxazine to improve the toughness of polybenzoxazine. The results revealed that the maximum impact strength of the blend was 12.24 kJ·m−2 and 14.29 kJ·m−2 when 1 wt.% of β-Cyclodextrin and β-Cyclodextrin-MAH, respectively, were used. The strengths were 53% and 86% higher than that of pure polybenzoxazine. The curing reaction, possible chemical structures, and fractured surface were examined using differential scanning calorimetry, Fourier transform infrared spectroscopy, and scanning electron microscopy techniques to understand the mechanism of generation of toughness. The results revealed that the sea-island structure and the presence of hydrogen bonds between polybenzoxazine and β-cyclodextrin and β-cyclodextrin-MAH resulted in the generation of toughness. Furthermore, the curves generated during thermogravimetric analysis did not significantly change, revealing the good thermal properties of the system. The phase-separated structure and the hydrogen bonds present in the system can be exploited to prepare synergistically tough polybenzoxazine exhibiting excellent thermal properties. This can be a potential way of modifying the thermoset resins.

Benzoxazine Containing Fluorinated Aromatic Ether Nitrile Linkage: Preparation, Curing Kinetics and Dielectric Properties

Benzoxazine containing fluorinated aromatic ether nitrile linkage (FAEN-Bz) had been synthesized from 2,6-dichlorobenzonitrile, 4,4'-(hexafluoroisopropylidene)diphenol (bisphenol AF), 3-Aminophenol, formaldehyde, phenol by condensation polymerization and Mannich ring-forming reaction. Structures of the monomer were verified by Proton NMR spectrum (1H-NMR) and Fourier transform infrared spectroscopy (FTIR). Curing behaviors and curing kinetics of designed monomers were investigated and discussed. The activation energy was calculated and possible polymerization mechanisms were also proposed. Then, properties of cured polymers including crosslinking degrees, thermal decomposition, surface wettability and energy, and dielectric properties were studied and discussed. Additionally, programmed integral decomposition temperature (IPDT) was also used to evaluate the thermal stability of final polymers. Results indicated that the incorporation of benzoxazine and nitrile resulted in increased thermal stability and char yields. Moreover, the surface wettability and dielectric properties of poly(FAEN-Bz) can be easily controlled by tuning the curing temperatures and time.

Recent Advances in Homogeneous Metal-Catalyzed Aerobic C–H Oxidation of Benzylic Compounds

Csp3–H oxidation of benzylic methylene compounds is an established strategy for the synthesis of aromatic ketones, esters, and amides. The need for more sustainable oxidizers has encouraged researchers to explore the use of molecular oxygen. In particular, homogeneous metal-catalyzed aerobic oxidation of benzylic methylenes has attracted much attention. This account summarizes the development of this oxidative strategy in the last two decades, examining key factors such as reaction yields, substrate:catalyst ratio, substrate scope, selectivity over other oxidation byproducts, and reaction conditions including solvents and temperature. Finally, several mechanistic proposals to explain the observed results will be discussed.