Preparation and shape memory properties of rigid-flexible integrated epoxy resins via tunable micro-phase separation structures

A Systematic Study on Biobased Epoxy-Alcohol Networks: Highlighting the Advantage of Step-Growth Polyaddition over Chain-Growth Cationic Photopolymerization

Vanillyl alcohol has emerged as a widely used building block for the development of biobased monomers. More specifically, the cationic (photo-)polymerization of the respective diglycidyl ether (DGEVA) is known to produce materials of outstanding thermomechanical performance. Generally, chain transfer agents (CTAs) are of interest in cationic resins not only because they lead to more homogeneous polymer networks but also because they strikingly improve the polymerization speed. Herein, the aim is to compare the cationic chain-growth photopolymerization with the thermally initiated anionic step-growth polymerization, with and without the addition of CTAs. Indeed, CTAs lead to faster polymerization reactions as well as the formation of more homogeneous networks, especially in the case of the thermal anionic step-growth polymerization. Resulting from curing above the TG of the respective anionic step-growth polymer, materials with outstanding tensile toughness (>5 MJ cm-3) are obtained that result in the manufacture of potential shape-memory polymers.

Bio-based hyperbranched epoxy resins: synthesis and recycling

Epoxy resins (EPs), accounting for about 70% of the thermosetting resin market, have been recognized as the most widely used thermosetting resins in the world. Nowadays, 90% of the world's EPs are obtained from the bisphenol A (BPA)-based epoxide prepolymer. However, certain limitations severely impede further applications of this advanced material, such as limited fossil-based resources, skyrocketing oil prices, nondegradability, and a "seesaw" between toughness and strength. In recent years, more and more research has been devoted to the preparation of novel epoxy materials to overcome the compromise between toughness and strength and solve plastic waste problems. Among them, the development of bio-based hyperbranched epoxy resins (HERs) is unique and attractive. Bio-based HERs synthesized from bio-derived monomers can be used as a matrix resin or a toughener resulting in partially or fully bio-based epoxy thermosets. The introduction of a hyperbranched structure can balance the strength and toughness of epoxy thermosets. Here, we especially focused on the recent progress in the development of bio-based HERs, including the monomer design, synthesis approaches, mechanical properties, degradation, and recycling strategies. In addition, we advance the challenges and perspectives to engineering application of bio-based HERs in the future. Overall, this review presents an up-to-date overview of bio-based HERs and guidance for emerging research on the sustainable development of EPs in versatile high-tech fields.

Fully bio-based epoxy resins from lignin and epoxidized soybean oil: Rigid-flexible, tunable properties and high lignin content

The application of epoxidized soybean oil (ESO) in thermosetting polymers is impeded by its unsatisfactory thermomechanical properties. Here, in order to address the limitation, technical lignin was modified by tung oil anhydride and then used as the hardener to compensate for the inherent flexibility defects of ESO thermosets (TLs). As the lignin content increased, a notable improvement in the activation energy of TLs was observed, attributed to the restraining effect of lignin's rigid structure on segmental relaxation. Concurrently, the tensile strength of TLs increased from 2.8 MPa to 34.0 MPa, concomitant with a decrease in elongation at break from 32.9 % to 8.0 %. Comparative analysis with TL-0 (devoid of lignin) demonstrated substantial enhancements in glass transition temperature, shape fixation ratio, and shape recovery ratio for TL-50 (comprising 50 wt% of lignin), elevating from 16.9 °C, 89.1 %, and 89.5 % to 118.6 °C, 94.0 %, and 99.3 %, respectively. These results unequivocally highlight the favorable dynamic mechanical and shape memory properties conferred upon TLs by lignin addition. While the introduction of lignin adversely affected thermal stability, a notable improvement in char yield (800 °C) was observed. Collectively, these findings underscore the potential of technical lignin as a promising bio-based curing agent for ESO.

High-Performance Nonisocyanate Thermoplastic Polythiourethane with High Hydrogen Bond Content

Nonisocyanate polyurethane (NIPU) has been extensively studied because of its sustainability potential. However, the low reactivity of five-membered cyclocarbonates with amines and the side reactions at higher temperatures always sacrifice the performance of NIPUs. In this work, a bisphenol-S cyclic thiocarbonate and different amino-terminated dimer-acid polyamides (DAPAs) were used to prepare nonisocyanate polythiourethanes (SPTU-DAs). Wherein bisphenol-S acts as a hard segment due to a π-π package, plentiful hydrogen bonds introduced by DAPA units induce crystallization and nanophase separation. They both endow the NIPUs with high mechanical performance. Meanwhile, active cyclic thiocarbonate, instead of cyclic carbonate, ensures rapid synthesis under mild conditions without side reactions. The experimental results of DSC, WAXD, and DMA confirmed the existence of crystallization of SPTU-DAs. The as-prepared thermoplastic polythiourethane has a maximum strength of more than 10 MPa, which is stronger than those of the cross-linked nonisocyanate polythiourethanes reported. It is of key significance to obtain the high performance of nonisocyanate polythiourethanes.

Shape Memory Epoxy Resin and Its Composites: From Materials to Applications

Shape memory polymers (SMPs) have historically attracted attention for their unique stimulation-responsive and variable stiffness and have made notable progress in aerospace, civil industry, and other fields. In particular, epoxy resin (EP) has great potential due to its excellent mechanical properties, fatigue resistance, and radiation resistance. Herein, we focus on the molecular design and network construction of shape memory epoxy resins (SMEPs) to provide opportunities for performance and functional regulation. Multifunctional and high-performance SMEPs are introduced in detail, including multiple SMEPs, two-way SMEPs, outstanding toughness, and temperature resistance. Finally, emerging applications of SMEPs and their composites in aerospace, four-dimensional printing, and self-healing are demonstrated. Based on this, we point out the challenges ahead and how SMEPs can integrate performance and versatility to meet the needs of technological development.

Eugenol, a Promising Building Block for Biobased Polymers with Cutting-Edge Properties

Biobased materials, derived from biomass building blocks, are essential in the pursuit of sustainable materials. Eugenol, a natural phenol obtained from clove oil, but also from lignin depolymerization, possesses a chemical structure that allows its easy modification to obtain a broad and versatile platform of biobased monomers. In this Perspective, an overview of the variety of reactions that have been executed on the allylic double bond, phenol hydroxyl group, aromatic ring, and methoxy group is given, focusing our attention on those to obtain monomers suitable for different polymerization reactions. Furthermore, possible applications and perspectives on the eugenol-derived materials are provided.

Chemical Modification of Cotton Fabrics by a Bifunctional Cationic Polymer for Salt-Free Reactive Dyeing

Cotton modification exhibited great potential in the fabric dyeing industry. A bifunctional cationic polymer with a moderate cationic degree and low molecular weight was achieved via free radical polymerization between dimethyl diallyl ammonium chloride and allyl glycidyl ether. Then, it was further utilized for the modification of cotton fabrics. The formation of the cationic polymer was identified using Fourier transform infrared and nuclear magnetic resonance spectroscopies. The structure and properties of both treated and untreated cotton were analyzed by X-ray photoelectron spectroscopy and scanning electron microscopy. The modified cotton fabrics could be salt-free dyed with reactive dyes at low temperatures. While obtaining satisfactory color fastness and leveling properties, the dyeability of the modified cotton was improved significantly compared with the conventional dyeing of native cotton. Besides, the prepared cationic polymer has good flocculating properties to avoid secondary pollution, suggesting high potential for achieving an economical and eco-friendly dyeing process.