Finely controlled swelling: A shortcut to construct ion-selective channels in polymer membranes

Nature of Solvent/Nonsolvent Strategy in Achieving Superior Polybenzimidazole Membrane for Vanadium Redox Flow Battery

The tightly connected structure of polybenzimidazole (PBI) membrane can be relaxed by solvent/nonsolvent solution to achieve a high proton conductivity for vanadium redox flow battery (VRFB). However, the nature behind the solvent/nonsolvent strategy is not unraveled. This work proposes a guideline to analyze the effect of PBI membrane relaxing formulas based on the interactions between different components in membranes. The supreme-efficient PBI membrane derived by the DMSO/formamide formula according to the guideline displays a marvelous performance for VRFB, with the proton conductivity boosted by 4300 % (from 1.93 to 83.33 mS cm-1), and VRFB assembled with this membrane achieves an outstanding energy efficiency of 82.5 % under 200 mA cm-2. Moreover, this work profoundly unravels the structure, property and performance relationship of PBI membrane, which is of great value for the development of membranes.

Controlled Swelling of Monolithic Films as a Facile Approach to the Synthesis of UHMWPE Membranes

A new method of fabricating porous membranes based on ultra-high molecular weight polyethylene (UHMWPE) by controlled swelling of the dense film was proposed and successfully utilized. The principle of this method is based on the swelling of non-porous UHMWPE film in organic solvent at elevated temperatures, followed by its cooling and further extraction of organic solvent, resulting in the formation of the porous membrane. In this work, we used commercial UHMWPE film (thickness 155 μm) and o-xylene as a solvent. Either homogeneous mixtures of the polymer melt and solvent or thermoreversible gels with crystallites acting as crosslinks of the inter-macromolecular network (swollen semicrystalline polymer) can be obtained at different soaking times. It was shown that the porous structure and filtration performance of the membranes depended on the swelling degree of the polymer, which can be controlled by the time of polymer soaking in organic solvent at elevated temperature (106 °C was found to be the optimal temperature for UHMWPE). In the case of homogeneous mixtures, the resulting membranes possessed both large and small pores. They were characterized by quite high porosity (45-65% vol.), liquid permeance of 46-134 L m^-2 h^-1 bar^-1, a mean flow pore size of 30-75 nm, and a very high crystallinity degree of 86-89% at a decent tensile strength of 3-9 MPa. For these membranes, rejection of blue dextran dye with a molecular weight of 70 kg/mol was 22-76%. In the case of thermoreversible gels, the resulting membranes had only small pores located in the interlamellar spaces. They were characterized by a lower crystallinity degree of 70-74%, a moderate porosity of 12-28%, liquid permeability of up to 12-26 L m^-2 h^-1 bar^-1, a mean flow pore size of up to 12-17 nm, and a higher tensile strength of 11-20 MPa. These membranes demonstrated blue dextran retention of nearly 100%.

Membrane Assemblies with Soft Protective Layers: Dense and Gel-Type Polybenzimidazole Membranes and Their Use in Vanadium Redox Flow Batteries

Polybenzimidazole (PBI) membranes show excellent chemical stability and low vanadium crossover in vanadium redox flow batteries (VRFBs), but their high resistance is challenging. This work introduces a concept, membrane assemblies of a highly selective 2 µm thin PBI membrane between two 60 µm thick highly conductive PBI gel membranes, which act as soft protective layers against external mechanical forces and astray carbon fibers from the electrode. The soft layers are produced by casting phosphoric acid solutions of commercial PBI powder into membranes and exchanging the absorbed acid into sulfuric acid. A conductivity of 565 mS cm^-1 is achieved. A stability test indicates that gel mPBI and dense PBI-OO have higher stability than dense mPBI and dense py-PBI, and gel/PBI-OO/gel is successfully tested for 1070 cycles (ca. 1000 h) at 100 mA cm^-2 in the VRFB. The initial energy efficiency (EE) for the first 50 cycles is 90.5 ± 0.2%, and after a power outage stabilized at 86.3 ± 0.5% for the following 500 cycles. The initial EE is one of the highest published so far, and the materials cost for a membrane assembly is 12.35 U.S. dollars at a production volume of 5000 m² , which makes these membranes very attractive for commercialization.

Current State-of-the-Art in Membrane Formation from Ultra-High Molecular Weight Polyethylene

One of the materials that attracts attention as a potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). One potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). The present review summarizes the results of studies carried out over the last 30 years in the field of preparation, modification and structure and property control of membranes made from ultrahigh molecular weight polyethylene. The review also presents a classification of the methods of membrane formation from this polymer and analyzes the conventional (based on the analysis of incomplete phase diagrams) and alternative (based on the analysis of phase diagrams supplemented by a boundary line reflecting the polymer swelling degree dependence on temperature) physicochemical concepts of the thermally induced phase separation (TIPS) method used to prepare UHMWPE membranes. It also considers the main ways to control the structure and properties of UHMWPE membranes obtained by TIPS and the original variations of this method. This review discusses the current challenges in UHMWPE membrane formation, such as the preparation of a homogeneous solution and membrane shrinkage. Finally, the article speculates about the modification and application of UHMWPE membranes and further development prospects. Thus, this paper summarizes the achievements in all aspects of UHMWPE membrane studies.

Spectroscopic characterization of biosynthesized lead oxide (PbO) nanoparticles and their applications in PVC/graphite-PbO nanocomposites

Extract of Hibiscus rosa-sinensis plants was used for the green synthesis of PbO nanoparticles. The prepared nanoparticles were conformed with the help of SEM, X-ray diffraction, FTIR and UV-visible spectroscopy. The prepared PbO nanoparticles were dispersed in deionized water and mixed with graphite to get graphite-PbO (G-PbO) filler. Seven different nanocomposite membranes with variable compositions (5, 10, 15, 20, 25, 30 and 35%) of PVC/G-PbO were prepared in tetrahydrofuran (THF) solvent using solution casting method. Different physiochemical parameters of the nanocomposite membranes studied included morphology, porosity, density, water uptake, swelling degree, electrical conductivity and proton adsorption capacity. All these physiochemical parameters were compared with pure PVC membranes available in literature. It was found that the addition of G-PbO filler in PVC polymer improved all the physiochemical properties except density. PVC/G-PbO membranes showed 42.65 times more electrical conductivity and 5.90 times more ion adsorption capacities compare to pure PVC membranes.