Mechanical and thermal degradation behavior of high-performance PDMS elastomer based on epoxy/silicone hybrid network

Lightweight Copolymerized Polyimide Foams Containing Trifluoromethyl and Siloxane Moieties for Thermal Insulation and Hydrophobic Applications

Lightweight porous materials with integrated cushioning and shock absorption, excellent thermal insulation, and hydrophobicity demonstrate a broad application prospect in high-end engineering sectors. Herein, the fabrication of lightweight polyimide foams (PIFs) containing trifluoromethyl and siloxane moieties was proposed by adopting copolymerization and microwave-assisted foaming processes. The synthesis and preparation of fluorine- and silicon-containing polyester ammonium salt (PEAS) precursor powders and subsequent PIFs, as well as the relationship and mechanism between structure and properties, were systematically explored. The construction of the anisotropic pore structure was attributed to the "bottom-up" directional foaming behavior of the microwave-assisted foaming process, which endowed PIFs with different traits with respect to the pore growth direction. The resulting copolymerized PIFs displayed low density (18.3-27.7 kg/m3), enhanced mechanical flexibility (compressive strength improvement of 26.2%, compression response rate between 97.5 and 99.1%), excellent thermal stability (T5% > 485.2 °C), and thermal insulation performance. Combining the micro/nano pore structure with the presence of hydrophobic trifluoromethyl and siloxane moieties, PIFs exhibited exceptional hydrophobicity with the water contact angle, reaching as high as 145.9° in the vertical direction (parallel to pore growth direction) and 136.3° in the horizontal direction (perpendicular to pore growth direction). Therefore, lightweight, mechanically flexible, thermally insulating, and hydrophobic PIFs were successfully prepared by the proposed approach, which demonstrate potential applications in the aerospace, transportation, microelectronics, and nuclear energy sectors, among others.

Flexible Waterborne Silicone-Based Coating with High Mechanical, Stretchable, and Durable Antismudge Properties

Eco-friendly, flexible, and fluorine-free antismudge coatings have broad applications in soft substrates such as fabrics, premium leather, synthetic leather, and flexible electronic devices. However, developing antismudge coatings possessing both excellent durability and desirable softness and stretchability remains a formidable challenge. Herein, two waterborne silicone-based emulsions were prepared via emulsion inversion point method, using high-molecular-weight divinyl-terminated poly(dimethylsiloxane) (ViPDMSVi) and methyl vinyl MQ resin as raw materials, respectively, with polyether-modified silicone (D(PDMS)PE) compounding with sodium dodecyl sulfate (SDS) as emulsifiers. Subsequently, poly(methylhydrosiloxane) emulsion (PHSE) was utilized as a cross-linking agent, and a highly comprehensive waterborne silicone-based coating was successfully fabricated through hydrosilylation among the three types of emulsions. Owing to rational structural design and aqueous-based strategy, the coating achieves the integration of high mechanical properties (≥3.5 MPa tensile strength and 214% elongation) and stretchability, outstanding flexibility (the glass transition temperature below -105 °C), high transparency, excellent self-cleaning, and antismudge performance. Moreover, the exceptional durability of the coating is evidenced by maintaining antismudge properties after rigorous treatments, such as 24 h of UV irradiation, immersion in acid, alkali, and salt solutions for 24 h, 500 cycles of mechanical abrasion under a load of 1000 g, etc. This work provides a feasible pathway for manufacturing high-performance antismudge coatings suitable for soft substrates in a green and sustainable manner.

Antimicrobial Silicon Rubber Crosslinked with Bornyl-Siloxane

Silicone rubber (SiR) has a wide range of medical applications, but it lacks antimicrobial properties, leading to potential infection issues with related implants or medical devices. Most studies focus on adding anti-bacterial agents or surface modification, which usually result in composites with anti-bacterial properties, rather than synthesizing SiR with intrinsically antimicrobial performances. To tackle this issue, a double substituted bornyl-siloxane crosslinker (BC) is designed. This crosslinker can react with hydroxy-terminated polydimethylsiloxane (PDMS) at room temperature to yield SiR with borneol side groups. The process is simple without using additional solvents. Antimicrobial assay on SiR cured with different ratios of BC/PDMS showed that 20 wt.% BC cross-linked network exhibited outstanding anti-bacterial adhesion (Escherichia coli 99.4%, Staphylococcus aureus 97.3%) performance and long-lasting anti-mold (Aspergillus niger over 99% for 30 days) adhesion properties. Moreover, the subcutaneous implantation model in mice demonstrated its excellent anti-infection, biocompatibility and safety. Therefore, this material is promising for widespread adoption in the medical field, especially in silicon-based products or coatings.

Robust, Fluorine-Free Superhydrophobic Films on Glass via Epoxysilane Pretreatment

Durable and fluorine-free superhydrophobic films were fabricated by a simple two-step process involving the pretreatment of glass substrates with an epoxysilane, which acted as an adhesive. The next step involved the aerosol-assisted chemical vapor deposition of a simple mixture of polydimethylsiloxane (PDMS) and SiO2 nanoparticles (NPs). Various parameters were studied, such as deposition time as well as PDMS and SiO2 loadings. The optimum film generated was with a 1:1 loading of PDMS and SiO2, deposited at 360 °C for 40 min. The resultant film demonstrated excellent water repellency with a water contact angle of 165 ± 3° and a sliding angle of 2°. The epoxysilane underlayer provided the adhesion between the film and substrate. The films maintained superhydrophobicity and durability after being exposed to solvents such as diethyl ether, toluene, and ethanol for up to 5 h, 400 tape peel cycles, UV exposure, and heat exposure at 400 °C. The robustness results indicated enhanced durability relative to the superhydrophobic film without the epoxysilane underlayer.

Flexible Thermal Protection Polymeric Materials with Self-Sensing and Self-Adaptation Deformation Abilities

Based on the strategy of killing two birds with one stone, we introduce thermally expandable microspheres into a silicone rubber matrix to fabricate temperature-responsive controllable deformation materials, which exhibit intelligent deformation properties as well as enhanced thermal protection performance, for dynamic thermal protection in the next-generation morphing aircrafts. The formation of hollow structures endows the material with intelligent thermal management ability and makes the thermal conductivity controllable, meeting the requirements of rapid deformation and excellent thermal insulation. The dimensions of the material adaptively expand with increasing temperature, and a constant 50N force can be provided to ensure reliable sealing. Moreover, benefiting from the synergistic effect of the hollow structure and zinc borate in the ceramization process of the silicone rubber, the 10 mm thick material can reduce the temperature from 2000 to 63 °C, and the mass ablation rate is only 4.8 mg/s. To broaden the application of our material, a sensor with a sandwich structure composed of different functional layers is designed. It is pleasantly surprising to observe that the sensor can provide real-time remote warning of fire and overheating sites with a response time as short as 1 s. This synergistic strategy opens a new possibility to fabricate intelligent thermal protection materials.

Dynamic mechanical characteristics of aged silicone rubber blend

The effect of aging on the mechanical properties of silicone rubber (SR) was investigated by means of ultrasonic, dynamic mechanical analysis, and FTIR techniques. Both longitudinal and shear (Ultrasonic wave velocities) were measured at room temperature and at frequencies of 2 MHz. Density, molar volume, ultrasonic wave velocities, tensile strength, mechanical properties, and FT–IR showed the improvement of the silicone rubber network with aging time from 0 to 70 days, while loosening of the network structure was observed at 14 days and 50 days aging. These behaviours were explained in terms of the change in cross-link density and average stretching force constant of bonds with aging. Thermogravimetric analysis and differential scanning calorimetric techniques showed quite low thermal stability and temperature performance for aged SR at 14 and 50 days than virgin SR which was confirmed by the cracks and voids appeared under scanning electron microscope.