Polymer nanocomposites with aligned two-dimensional materials

Nano-Enhanced Polymer Composite Materials: A Review of Current Advancements and Challenges

Nanomaterials have demonstrated significant potential in enhancing the performance and functionality of composite materials across various industrial applications. This review delves into the unique properties of nanomaterials, with a particular focus on carbon-based nanomaterials, and presents key findings on their effectiveness in improving composite performance. The study emphasizes specific nano-based composite materials, highlighting their substantial promise in advancing the field of nanocomposites. Additionally, it addresses the challenges associated with the production and utilization of nanocomposite materials and discusses potential solutions to overcome these obstacles. The review concludes with recommendations for further research and innovation in nanocomposites to fully harness the advantages of these advanced materials for broader future applications.

Strong and tough bioplastics prepared by in-situ polymerization of ε-caprolactone-oligomers in lignocellulosic nanofiber network

Cellulose biocomposites have emerged as attractive alternatives to fossil-based plastics because of their excellent renewability and biodegradability; however, their water resistance and mechanical properties remain challenging. Herein, a cellulose- containing bioplastic with high a reinforcement content, water stability, and toughness is reported. Lignin-containing cellulose nanofibers (LCNF) were prepared by pretreating eucalyptus wood powder with a deep eutectic solvent and high-pressure homogenization. Then, the pre-synthesized ε-caprolactone oligomers were in-situ polymerized in LCNF. The interaction of LCNF with ε-caprolactone-oligomers in the LCNF-crosslinked polycaprolactone (LCNF-PCL) bioplastic resulted in excellent mechanical properties (tensile strength: 76.59 MPa; toughness: 9.82 MJ m-3). The LCNF-PCL bioplastic also demonstrated excellent water stability (wet tensile strength: 34.21 MPa; water absorption: <5 %), thermal stability, and UV protection. This approach may provide a potential method for utilizing lignocellulosic resources to develop environmentally friendly bioplastics with good toughness and water stability.

Fabrication and dielectric spectroscopy analysis of FeGaInS4/PVA composite materials

The control of dielectric permittivity and conductivity is a crucial factor in the development of certain electronic components. Materials based on layered structures and polyvinyl alcohol (PVA) show great potential for applications in supercapacitors. Therefore, the creation of polymer composites based on layered semiconductors and the determination of their physical properties is significant. In this investigation, a composite comprising 1 wt% FeGaInS4 dispersed in PVA was synthesized through mechanical mixing, where the FeGaInS4 crystal was incorporated into the PVA matrix. This study explores the physical characteristics of this composite for the first time. The structure of the composite was analyzed using x‐ray diffraction (XRD). Electrical properties and conductivity mechanisms were examined using a dielectric spectrometer. It was determined that the hopping model conductivity mechanism predominates in the FeGaInS4/PVA nanocomposite. For the 1 wt% FeGaInS4/PVA composite, system parameters were calculated at a temperature of 313 K and a frequency of 5 × 103 Hz. The parameters found are s = 0.814, potential barrier height WM = 0.868 eV, hopping length Rω = 14.7 × 10−10 m, and the concentration of pairs of states between, which charge carriers hop N = 1.396 × 1026 m−3.

Highlights

Growth mechanism of 2D heterostructures of polypyrrole grown on TiO2 nanoribbons for high-performance supercapacitors

The patterning of functional structures is crucial in the field of materials science. Despite the enticing nature of two-dimensional surfaces, the task of directly modeling them with regular structures remains a significant challenge. Here we present a novel method to pattern a two-dimensional polymer in a controlled way assisted by chemical polymerization, which is confirmed through discernible observation. The fabrication process involves in situ polymerization to create 2D layers of polypyrrole (PPy) on extended 2D TiO2 nanoribbons, resulting in oriented arrays known as 2D PPy/TiO2. These arrays exhibit enhanced electrochemical performance, making them ideal for supercapacitor applications. The skeleton structure of this material is distinctive, characterized by a homogeneous distribution of layers containing various elements. Additionally, it possesses a large contact surface, which effectively reduces the distance for ion transport and electron transfer. The 2D PPy/TiO2 electrode has a maximum specific capacitance of 280 F g-1 at an applied current density of 0.5 A g-1. Moreover, it demonstrates excellent rate capability and cycling stability. Therefore, this approach will open an avenue for improving polymerization-based patterning toward recommended applications.

A review of biocompatible polymer-functionalized two-dimensional materials: Emerging contenders for biosensors and bioelectronics applications

Bioelectronics, a field pivotal in monitoring and stimulating biological processes, demands innovative nanomaterials as detection platforms. Two-dimensional (2D) materials, with their thin structures and exceptional physicochemical properties, have emerged as critical substances in this research. However, these materials face challenges in biomedical applications due to issues related to their biological compatibility, adaptability, functionality, and nano-bio surface characteristics. This review examines surface modifications using covalent and non-covalent-based polymer-functionalization strategies to overcome these limitations by enhancing the biological compatibility, adaptability, and functionality of 2D nanomaterials. These surface modifications aim to create stable and long-lasting therapeutic effects, significantly paving the way for the practical application of polymer-functionalized 2D materials in biosensors and bioelectronics. The review paper critically summarizes the surface functionalization of 2D nanomaterials with biocompatible polymers, including g-C3N4, graphene family, MXene, BP, MOF, and TMDCs, highlighting their current state, physicochemical structures, synthesis methods, material characteristics, and applications in biosensors and bioelectronics. The paper concludes with a discussion of prospects, challenges, and numerous opportunities in the evolving field of bioelectronics.

Montmorillonite Exfoliation in LLDPE and Factors Affecting Its Orientation: From Monolayer to Multi-Nano-Layer Polymer Films

The motivations of the present work are to investigate the exfoliation of montmorillonite within a linear low-density polyethylene matrix and to control its orientation during the cast extrusion process. The first part is focused on the exfoliation of the montmorillonite through the melt extrusion process. The accuracy and relevance of each method used to determine the exfoliation state of montmorillonite have been examined, thanks to X-ray diffraction, transmission electronic microscopy, and rheology. All these methods have presented limitations, but the combination of all leads to a better estimation of the exfoliation state. Finally, the orientation of the montmorillonite is quantified systematically by X-ray texture analysis and correlated with process parameters to discern which one is affecting their orientation. The results have demonstrated an enhancement of the "in-plane" orientation of the montmorillonite with the exfoliation, especially at high concentration and when combined with cast extrusion. Finally, in the multi-nano-layer polymer film configuration, the reduction of the individual layers 29 nm thickness leads to some orientation improvements. However, these improvements are almost at the same level as the concentration effect in a monolayer system. This work gives an overview of all the parameters needed to achieve a significant organo-modified montmorillonite "in-plane" orientation.

Hydrophobic, Mechanical, and Physical Properties of Polyurethane Nanocomposite: Synergistic Impact of Mg(OH)2 and SiO2

Polyurethane (PU) is one of the most well-known polymer coatings because of its favorable characteristics, which include its low density, nontoxicity, nonflammability, longevity, adhesion, simple manufacture, flexibility, and hardness. However, PU does come with several major drawbacks, among which are poor mechanical properties as well as low thermal and chemical stability, particularly in the high-temperature mode, where becomes gets flammable and loses adhesion ability. The limitations have inspired researchers to develop a PU composite to improve the weaknesses by adding different reinforcements. Magnesium hydroxide, having the ability to be produced with exceptional properties such as flammability, has consistently attracted the interest of researchers. Additionally, silica nanoparticles with high strength and hardness are one of the excellent reinforcements of polymers these days. The hydrophobic, physical, and mechanical properties of pure polyurethane and the composite type (nano, micro, and hybrid) fabricated with the drop casting method were examined in this study. 3-Aminopropyl triethoxysilane was applied as a functionalized agent. To confirm that hydrophilic particles turned into hydrophobic, FTIR analysis was carried out. The impact of size, percentage, and kind of fillers on different properties of PU/Mg(OH)2-SiO2 was then investigated using different analyses including spectroscopy and mechanical and hydrophobicity tests. The resultant observations demonstrated that different surface topographies can be obtained from the presence of particles of different sizes and percentages on the hybrid composite's surface. Surface roughness allowed for exceptionally high water contact angles, which confirmed the hybrid polymer coatings' superhydrophobic properties. According to the particle size and content, the distribution of fillers in the matrix also improved the mechanical properties.

Modification of Liquid Separation Membranes Using Multidimensional Nanomaterials: Revealing the Roles of Dimension Based on Classical Titanium Dioxide

Membrane technology has become increasingly popular and important for separation processes in industries, as well as for desalination and wastewater treatment. Over the last decade, the merger of nanotechnology and membrane technology in the development of nanocomposite membranes has emerged as a rapidly expanding research area. The key motivation driving the development of nanocomposite membranes is the pursuit of high-performance liquid separation membranes that can address the bottlenecks of conventionally used polymeric membranes. Nanostructured materials in the form of zero to three-dimensions exhibit unique dimension-dependent morphology and topology that have triggered considerable attention in various fields. While the surface hydrophilicity, antibacterial, and photocatalytic properties of TiO2 are particularly attractive for liquid separation membranes, the geometry-dependent properties of the nanocomposite membrane can be further fine-tuned by selecting the nanostructures with the right dimension. This review aims to provide an overview and comments on the state-of-the-art modifications of liquid separation membrane using TiO2 as a classical example of multidimensional nanomaterials. The performances of TiO2-incorporated nanocomposite membranes are discussed with attention placed on the special features rendered by their structures and dimensions. The innovations and breakthroughs made in the synthesis and modifications of structure-controlled TiO2 and its composites have enabled fascinating and advantageous properties for the development of high-performance nanocomposite membranes for liquid separation.

THE EFFECT OF DISPERSION TIME ON THE STRUCTURE AND THERMOPHYSICAL PROPERTIES OF SYSTEMS BASED ON POLYETHYLENE GLYCOL AND MONTMORILLONITE

In this work, the effect of ultrasonic dispersion time on the structural and thermophysical properties of nanocomposites was studied. Model systems were made based on polyethylene glycol and montmorillonite. All samples had the same composition and filler content (5% by weight), the ultrasonic treatment time was from 5 to 12 minutes. The methods of wide-angle X-ray scattering and differential scanning calorimetry were used to establish the dependence of the properties of the systems on the dispersion time. Data analysis of the obtained results showed that the variation of ultrasonic dispersion time significantly affects the properties of polymer nanocomposites. As the mixing time increases, the interplanar distance of montmorillonite increases, which indicates an increase in the degree of intercalation of the polymer matrix. At the same time, the crystallinity of the nanocomposite decreases, which corresponds to the increase in the area of the polymer/filler boundary layer. The melting temperature of the nanocomposite increases with increasing dispersion time. This trend is a consequence of the complication of the thermal movement of polymer molecules due to the presence of a developed surface of the filler. It is shown that with an increase in the sonication time, the part of the immobilized amorphous fraction of the polymer increases. This is explained by the fact that the polymer intercalated in the interlayer space of montmorillonite loses its ability to cooperative movement, that is, to glass transition. It was established that the maximum improvement of system properties is observed at a dispersion time of 10 min. In this state, the montmorillonite particles are most stratified, which leads to the maximum increase in the area of the boundary layer. During further mixing, processes of aggregation of montmorillonite particles and destruction of polymer molecules occur, which leads to the loss of the desired properties of the nanocomposite. Finding the optimal mixing time of a polymer nanocomposite makes it possible to obtain the desired properties of systems with a defined composition.

Rubber-enhanced polyamide nanofibers for a significant improvement of CFRP interlaminar fracture toughness

Nanofibrous mats provide substantial delamination hindering in composite laminates, especially if the polymer (as rubbers) can directly toughen the composite resin. Here, the well-known Nylon 66 nanofibers were impregnated with Nitrile Butadiene Rubber (NBR) for producing rubber/thermoplastic membranes for hampering the delamination of epoxy Carbon Fiber Reinforced Polymers (CFRPs). The starting polyamide mats were electrospun using two different solvent systems, and their effect on the mat's thermal and mechanical properties was investigated, as well as the laminate Mode I delamination resistance via Double Cantilever Beam (DCB) tests. Plain Nylon 66 mats electrospun from formic acid/chloroform perform better than the ones obtained from a solvent system containing trifluoroacetic acid, showing up to + 64% vs + 53% in interlaminar fracture toughness (GI), respectively. The effect of NBR coating benefits both nanofiber types, significantly raising the GI. The best results are obtained when interleaving medium-thickness and lightweight mats (20 µm, 9-10 g/m2) with 70-80 wt% of loaded rubber, achieving up to + 180% in GI. The work demonstrates the ability of NBR at improving the delamination hindering of common polyamide nonwovens, paving the way to the use of NBR-coated Nylon 66 nanofibers as effective interleaves for GI enhancement and overall composite safety improvement.

Challenges and issues with the performance of boron nitride rooted membrane for gas separation

Various fillers such as zeolites, metal-organic framework, carbon, metal framework, graphene, and covalent organic framework have been incorporated into the polymers. However, these materials are facing issues such as incompatibility with the polymer matrix, which leads to the formation of non-selective voids and thus, reduces the gas separation properties. Recent studies show that hexagonal boron nitride (h-BN) possesses attractive characteristics such as high aspect ratio, good compatibility with polymer materials, enhanced gas barrier performance, and improved mechanical properties, which could make h-BN the potential candidate to replace conventional fillers. The synthesis of materials and membranes is the subject of this review, which focuses on recent developments and ongoing problems. Additionally, a summary of the mathematical models that were utilised to forecast how well polymer composites would perform in gas separation is provided. It was found in the previous studies that tortuosity is the governing factor for the determination of the effectiveness of a nanofiller as a gas barrier enhancer in polymer matrices. The shape of the nanofiller particles and sheets, disorientation and distribution of the nanofillers within the polymer matrix, state of aggregation and rate of reaggregation of the nanofiller particles, as well as the compatibility of the nanofiller with the polymer matrix all played a significant role in determining how well a particular nanofiller will perform in enhancing the gas barrier properties of the nanocomposites. For this purpose, this review has been focused not only on the experimentation work but also on the effect of tortuosity, exfoliation quality, compatibility, disorientation, and reaggregation of nanofillers.

Polyolefin Innovations toward Circularity and Sustainable Alternatives

The unprecedented growth and socioeconomic impacts of polyolefins clearly outline a major success story in the world of polymer science. Polyolefins revolutionizes industries such as health care, construction, and food packaging. Despite the benefits of polyolefins, there is a rising concern for the environment due to high production volume (i.e., fossil fuel consumption), often short usage time, and problems related to waste management and accumulation in the natural environment. Creating a circular economy for polyolefins through effective recycling technologies has the potential to decrease the environmental impact of these materials. This perspective discusses polyolefins and their impact, existing and emerging recycling/upcycling solutions, and recycle-by-design alternatives that are challenging the status quo.

Obtaining the Dimensions and Orientation of 2D Rectangular Flakes from Sectioning Experiments in Flake Composites

Recently, we developed and reported the statistical validity of two methods for determining the planar aspect ratios of two-dimensional (2D) rectangular flakes in composites from the statistics of intersection lengths: one method is based on the maximum intersection length, and the other on the average intersection length. In this work, we show that these methods are valid and robust not only for flakes having isotropic, random in-plane orientations, but for the more general situations of planar orientations ranging from unidirectional (misalignment angle ϵ=0), to partially aligned (0<ϵ<π/2), to flakes of isotropic, random-in-plane orientations (ϵ=π/2). We prove, by Monte Carlo simulations and by numerical sectioning experiments, the validity of the proposed methods for characterizing the extent of the partial alignment (the misalignment angle ϵ) of 2D rectangular flakes in composites, based again on the statistics of the intersection lengths; this information can be obtained from cross-sections of composite samples used in optical or electron microscopy or using tomographic imaging techniques. The performance of these techniques was tested using blind experiments in numerically sectioned composites which contained up to 106 individual flakes, and was found to be very good for a wide range of flake aspect ratios.

Probing the Dynamic Structural Evolution of End-Functionalized Polybutadiene/Organo-Clay Nanocomposite Gels before and after Yielding by Nonlinear Rheology and 1H Double-Quantum NMR

Understanding the structural evolution process after the yielding of networks in polymer nanocomposites can provide significant insights into the design and fabrication of high-performance nanocomposites. In this work, using hydroxyl-terminated 1,4-polybutadiene (HTPB)/organo-clay nanocomposite gel as a model, we explored the yielding and recovery process of a polymer network. Linear rheology results revealed the formation of a nanocomposite gel with a house-of-cards structure due to the fully exfoliated 6 to 8 wt% organo-clays. Within this range, nonlinear rheologic experiments were introduced to yield the gel network, and the corresponding recovery processes were monitored. It was found that the main driving force of network reconstruction was the polymer–clay interaction, and the rotation of clay sheets played an important role in arousing stress overshoots. By proton double-quantum (1H DQ) NMR spectroscopy, residual dipolar coupling and its distribution contributed by HTPB segments anchored on clay sheets were extracted to unveil the physical network information. During the yielding process of a house-of-cards network, e.g., 8 wt% organo-clay, nearly one-fourth of physical cross-linking was broken. Based on the rheology and 1H DQ NMR results, a tentative model was proposed to illustrate the yielding and recovery of the network in HTPB/organo-clay nanocomposite gel.

The influence of iodide on the solution-phase growth of Cu microplates: a multi-scale theoretical analysis from first principles

We use first-principles density functional theory (DFT) to quantify the role of iodide in the solution-phase growth of Cu microplates. Our calculations show that a Cu adatom binds more strongly to hcp hollow sites than fcc hollow sites on iodine-covered Cu(111) - the basal facet of two-dimensional (2D) Cu plates. This feature promotes the formation of stacking faults during seed and plate which, in turn, promotes 2D growth. We also found that iodine adsorption leads to strong Cu atom binding and prohibitively slow diffusion of Cu atoms on Cu(100) - a feature that promotes Cu atom accumulation on the {100} site facets of a growing 2D plate. Incorporating these insights into analog experiments, in which we initiated the growth of Cu plates from small seeds consisting of magnetic spheres, we confirmed that two or more stacking faults are required for lateral plate growth, consistent with prior studies. Moreover, plates can take on a variety of shapes during growth: from triangular and truncated triangular to round and hexagonal - consistent with experiment. Using absorbing Markov chain calculations, we assessed the propensity for 2D vs. 3D kinetic growth of the plates. At experimental temperatures, we predict plates can grow to achieve lateral dimensions in the 1-10 micron range, as observed in experiments.

Controlled Vertically Aligned Structures in Polymer Composites: Natural Inspiration, Structural Processing, and Functional Application

Vertically aligned structures, which are a series of characteristic conformations with thickness-direction alignment, interconnection, or assembly of filler in polymeric composite materials that can provide remarkable structural performance and advanced anisotropic functions, have attracted considerable attention in recent years. The past two decades have witnessed extensive development with regard to universal fabrication methods, subtle control of morphological features, improvement of functional properties, and superior applications of vertically aligned structures in various fields. However, a systematic review remains to be attempted. The various configurations of vertical structures inspired from biological samples in nature, such as vertically aligned structures with honeycomb, reed, annual ring, radial, and lamellar configurations are summarized here. Additionally, relevant processing methods, which include the transformation of oriented direction, external-field inducement, template method, and 3D printing method, are discussed in detail. The diverse applications in mechanical, thermal, electric, dielectric, electromagnetic, water treatment, and energy fields are also highlighted by providing representative examples. Finally, future opportunities and prospects are listed to identify current issues and potential research directions. It is expected that perspectives on the vertically aligned structures presented here will contribute to the research on advanced multifunctional composites.

Polycarbonate/Poly(vinylidene fluoride)-Blend-Based Nanocomposites-Effect of Adding Different Carbon Nanofillers/Organoclay

Carbon black (CB), carbon nanotubes (CNTs), and graphene nanoplatelets (GnPs) individually or doubly served as reinforcing fillers in polycarbonate (PC)/poly(vinylidene fluoride) (PVDF)-blend (designated CF)-based nanocomposites. Additionally, organo-montmorillonite (15A) was incorporated simultaneously with the individual carbon fillers to form hybrid filler nanocomposites. Microscopic images confirmed the selective localization of carbon fillers, mainly in the continuous PC phase, while 15A located in the PVDF domains. Differential scanning calorimetry results showed that blending PVDF with PC or forming single/double carbon filler composites resulted in lower PVDF crystallization temperature during cooling. However, PVDF crystallization was promoted by the inclusion of 15A, and the growth of β-form crystals was induced. The rigidity of the CF blend increased after the formation of nanocomposites. Among the three individually added carbon fillers, GnPs improved the CF moduli the most; the simultaneous loading of CNT/GnP resulted in the highest moduli by up to 33%/46% increases in tensile/flexural moduli, respectively, compared with those of the CF blend. Rheological viscosity results showed that adding CNTs increased the complex viscosity of the blend to a greater extent than did adding CB or GnPs, and the viscosity further increased after adding 15A. The electrical resistivity of the blend decreased with the inclusion of carbon fillers, particularly with CNT loading.

Hierarchical Assembly of Two-Dimensional Polymers into Colloidosomes and Microcapsules

Hierarchical assembly of two-dimensional (2D) polymers to 3D microstructures provides new means of creating functional materials with exotic properties for extensive applications. Herein, we report an approach of assembling 2D covalent organic framework (COF) colloidosomes or microcapsules from small molecules. We polymerized monomers to produce narrowly distributed COF particles with average particle sizes greater than 490 nm, which were further used as stabilizers to prepare various water-in-oil Pickering emulsions with droplet sizes of 10-120 μm on average. The emulsion droplets were subsequently applied as templates for interfacial polymerization of the same monomers. The COF microcapsules with varied diameters and shell thicknesses of 0.2-3.1 μm were thus obtained, which possessed good stability, high crystallinity, and surface areas no less than 540 m²/g. The approach also permits facile loading of water-soluble substances such as salts, dyes, or proteins. The loaded molecules demonstrated different permeability against the shell, in which 98% of the encapsulated salts could be released in 1 h while only 18% of dye molecules and almost none of the fluorescent proteins diffused out from the microcapsules. Such an assembling approach may greatly extend the applications of 2D polymers and their microcapsules.

Rubbery-Modified CFRPs with Improved Mode I Fracture Toughness: Effect of Nanofibrous Mat Grammage and Positioning on Tanδ Behaviour

Carbon Fiber Reinforced Polymers (CFRPs) are widely used where high mechanical performance and lightweight are required. However, they suffer from delamination and low damping, severely affecting laminate reliability during the service life of components. CFRP laminates modified by rubbery nanofibers interleaving is a recently introduced way to increase material damping and to improve delamination resistance. In this work, nitrile butadiene rubber/poly(ε-caprolactone) (NBR/PCL) blend rubbery nanofibrous mats with 60 wt% NBR were produced in three different mat grammages (5, 10 and 20 g/m²) via single-needle electrospinning and integrated into epoxy CFRP laminates. The investigation demonstrated that both mat grammage and positioning affect CFRP tanδ behaviour, evaluated by dynamic mechanical analysis (DMA) tests, as well as the number of nano-modified interleaves. Double cantilever beam (DCB) tests were carried out to assess the mat grammage effect on the interlaminar fracture toughness. Results show an outstanding improvement of G_I,R for all the tested reinforced laminates regardless of the mat grammage (from +140% to +238%), while the effect on G_I,C is more dependent on it (up to +140%). The obtained results disclose the great capability of NBR/PCL rubbery nanofibrous mats at improving CFRP damping and interlaminar fracture toughness. Moreover, CFRP damping can be tailored by choosing the number and positioning of the nano-modified interleaves, besides choosing the mat grammage.

Interface engineering and integration of two-dimensional polymeric and inorganic materials for advanced hybrid structures

Recent progress and future directions in the creation of hybrid structures based on 2D polymers and inorganic 2D materials are discussed.