Functional anti-corrosive and anti-bacterial surface coatings based on mercaptosuccinic and thiodipropionic acids and algae oil as renewable feedstock

Development of Metallo (Calcium/Magnesium) Polyurethane Nanocomposites for Anti-Corrosive Applications

Long-term corrosion protection of metals might be provided by nanocomposite coatings having synergistic qualities. In this perspective, rapeseed oil-based polyurethane (ROPU) and nanocomposites with calcium and magnesium ions were designed. The structure of these nanocomposites was established through Fourier-transform infrared spectroscopy (FT-IR). The morphological studies were carried out using scanning electron microscopy (SEM) as well as transmission electron microscopy (TEM). Their thermal characteristics were studied using thermogravimetric analysis (TGA). Electrochemical experiments were applied for the assessment of the corrosion inhibition performance of these coatings in 3.5 wt. % NaCl solution for 7 days. After completion of the test, the results revealed a very low i_corr value of 7.73 × 10^-10 A cm^-2, a low corrosion rate of 8.342 × 10^-5 mpy, impedance 1.0 × 10⁷ Ω cm², and phase angle (approx 90°). These findings demonstrated that nanocomposite coatings outperformed ordinary ROPU and other published methods in terms of anticorrosive activity. The excellent anti-corrosive characteristic of the suggested nanocomposite coatings opens up new possibilities for the creation of advanced high-performance coatings for a variety of metal industries.

Rapeseed oil gallate-amide-urethane coating material: Synthesis and evaluation of coating properties

The present manuscript describes the synthesis of urethane (ROGAU) coating material from Rapeseed oil (RO), Gallic acid (GA) and Toluylene-2,4-diisocyanate [TDI], for the first time. The reaction was accomplished in the following steps: (i) amidation of RO, producing diol fatty amide, HERA, followed by (ii) gallation reaction of HERA with GA, resulting in RO-based gallate amide (ROGA). The structural elucidation by FTIR and NMR confirmed the insertion of amide and ester moieties in the ROGA backbone. To add applicational value to ROGA, it was then derivatized by urethanation reaction with TDI to develop ambient temperature-cured ROGAU, as a corrosion protective coating material. ROGAU coatings were scratch resistant, well-adherent, and flexible to a considerable extent and showed good corrosion resistance performance toward saline medium (3.5 wt% NaCl). ROGAU coatings can be safely used up to 200°C.

Nonedible Vegetable Oil-Based Polyols in Anticorrosive and Antimicrobial Polyurethane Coatings

This review describes the preparation of nonedible vegetable oil (NEVO)-based polyols and their application in anticorrosive and antimicrobial polyurethane (PU) coatings. PUs are a class of versatile polymers made up of polyols and isocyanates. Renewable vegetable oils are promising resources for the development of ecofriendly polyols and the corresponding PUs. Researchers are interested in NEVOs because they provide an alternative to critical global food issues. The cultivation of plant resources for NEVOs can also be popularized globally by utilizing marginal land or wastelands. Polyols can be prepared from NEVOs following different conversion routes, including esterification, etherification, amidation, ozonolysis, hydrogenation, hydroformylation, thio-ene, acrylation, and epoxidation. These polyols can be incorporated into the PU network for coating applications. Metal surface corrosion and microbial growth are severe problems that cause enormous economic losses annually. These problems can be overcome by NEVO-based PU coatings, incorporating functional ingredients such as corrosion inhibitors and antimicrobial agents. The preferred coatings have great potential in high performance, smart, and functional applications, including in biomedical fields, to cope with emerging threats such as COVID-19.