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Chea JD, Ruiz-Mercado GJ, Smith RL, Meyer DE, Gonzalez MA, Barrett WM. Material Flow Analysis and Occupational Exposure Assessment in Additive Manufacturing End-of-Life Material Management. ENVIRONMENTAL SCIENCE & TECHNOLOGY 2024; 58:9000-9012. [PMID: 38710661 DOI: 10.1021/acs.est.4c01562] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/08/2024]
Abstract
Additive manufacturing (AM) offers a variety of material manufacturing techniques for a wide range of applications across many industries. Most efforts at process optimization and exposure assessment for AM are centered around the manufacturing process. However, identifying the material allocation and potentially harmful exposures in end-of-life (EoL) management is equally crucial to mitigating environmental releases and occupational health impacts within the AM supply chain. This research tracks the allocation and potential releases of AM EoL materials within the US through a material flow analysis. Of the generated AM EoL materials, 58% are incinerated, 33% are landfilled, and 9% are recycled by weight. The generated data set was then used to examine the theoretical occupational hazards during AM EoL material management practices through generic exposure scenario assessment, highlighting the importance of ventilation and personal protective equipment at all stages of AM material management. This research identifies pollution sources, offering policymakers and stakeholders insights to shape pollution prevention and worker safety strategies within the US AM EoL management pathways.
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Affiliation(s)
- John D Chea
- Oak Ridge Institute for Science and Education, Hosted by Office of Research & Development, US Environmental Protection Agency, Cincinnati, Ohio 45268, United States
| | - Gerardo J Ruiz-Mercado
- Office of Research & Development, US Environmental Protection Agency, Cincinnati, Ohio 45268, United States
- Chemical Engineering Graduate Program, Universidad del Atlántico, Puerto Colombia 080007, Colombia
| | - Raymond L Smith
- Office of Research & Development, US Environmental Protection Agency, Cincinnati, Ohio 45268, United States
| | - David E Meyer
- Office of Research & Development, US Environmental Protection Agency, Cincinnati, Ohio 45268, United States
| | - Michael A Gonzalez
- Office of Research & Development, US Environmental Protection Agency, Cincinnati, Ohio 45268, United States
| | - William M Barrett
- Office of Research & Development, US Environmental Protection Agency, Cincinnati, Ohio 45268, United States
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2
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Farcas MT, McKinney W, Mandler WK, Knepp AK, Battelli L, Friend SA, Stefaniak AB, Service S, Kashon M, LeBouf RF, Thomas TA, Matheson J, Qian Y. Pulmonary evaluation of whole-body inhalation exposure of polycarbonate (PC) filament 3D printer emissions in rats. JOURNAL OF TOXICOLOGY AND ENVIRONMENTAL HEALTH. PART A 2024; 87:325-341. [PMID: 38314584 DOI: 10.1080/15287394.2024.2311170] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/06/2024]
Abstract
During fused filament fabrication (FFF) 3D printing with polycarbonate (PC) filament, a release of ultrafine particles (UFPs) and volatile organic compounds (VOCs) occurs. This study aimed to determine PC filament printing emission-induced toxicity in rats via whole-body inhalation exposure. Male Sprague Dawley rats were exposed to a single concentration (0.529 mg/m3, 40 nm mean diameter) of the 3D PC filament emissions in a time-course via whole body inhalation for 1, 4, 8, 15, and 30 days (4 hr/day, 4 days/week), and sacrificed 24 hr after the last exposure. Following exposures, rats were assessed for pulmonary and systemic responses. To determine pulmonary injury, total protein and lactate dehydrogenase (LDH) activity, surfactant proteins A and D, total as well as lavage fluid differential cells in bronchoalveolar lavage fluid (BALF) were examined, as well as histopathological analysis of lung and nasal passages was performed. To determine systemic injury, hematological differentials, and blood biomarkers of muscle, metabolic, renal, and hepatic functions were also measured. Results showed that inhalation exposure induced no marked pulmonary or systemic toxicity in rats. In conclusion, inhalation exposure of rats to a low concentration of PC filament emissions produced no significant pulmonary or systemic toxicity.
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Affiliation(s)
- Mariana T Farcas
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
- Pharmaceutical and Pharmacological Sciences, School of Pharmacy, West Virginia University, Morgantown, WV, USA
| | - Walter McKinney
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - W Kyle Mandler
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Alycia K Knepp
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Lori Battelli
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Sherri A Friend
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | | | - Samantha Service
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Michael Kashon
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Ryan F LeBouf
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
| | - Treye A Thomas
- Office of Hazard Identification and Reduction, U.S. Consumer Product Safety Commission, Rockville, MD, USA
| | - Joanna Matheson
- Office of Hazard Identification and Reduction, U.S. Consumer Product Safety Commission, Rockville, MD, USA
| | - Yong Qian
- National Institute for Occupational Safety and Health, Morgantown, WV, USA
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3
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Korchevskiy AA, Hill WC, Hull M, Korchevskiy A. Using particle dimensionality-based modeling to estimate lung carcinogenicity of 3D printer emissions. J Appl Toxicol 2024; 44:564-581. [PMID: 37950573 DOI: 10.1002/jat.4561] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/01/2023] [Revised: 10/18/2023] [Accepted: 10/19/2023] [Indexed: 11/12/2023]
Abstract
The use of 3D printing technologies by industry and consumers is expanding. However, the approaches to assess the risk of lung carcinogenesis from the emissions of 3D printers have not yet been developed. The objective of the study was to demonstrate a methodology for modeling lung cancer risk related to specific exposure levels as derived from an experimental study of 3D printer emissions for various types of filaments (ABS, PLA, and PETG). The emissions of 15 filaments were assessed at varying extrusion temperatures for a total of 23 conditions in a Class 1,000 cleanroom following procedures described by ANSI/CAN/UL 2904. Three approaches were utilized for cancer risk estimation: (a) calculation based on PM2.5 and PM10 concentrations, (b) a proximity assessment based on the pulmonary deposition fraction, and (c) modeling based on the mass-weighted aerodynamic diameter of particles. The combined distribution of emitted particles had the mass median aerodynamic diameter (MMAD) of 0.35 μm, GSD 2.25. The average concentration of PM2.5 was 25.21 μg/m3 . The spline-based function of aerodynamic diameter allowed us to reconstruct the carcinogenic potential of seven types of fine and ultrafine particles (crystalline silica, fine TiO2 , ultrafine TiO2 , ambient PM2.5 and PM10, diesel particulates, and carbon nanotubes) with a correlation of 0.999, P < 0.00001. The central tendency estimation of lung cancer risk for 3D printer emissions was found at the level of 14.74 cases per 10,000 workers in a typical exposure scenario (average cumulative exposure of 0.3 mg/m3 - years), with the lowest risks for PLA filaments, and the highest for PETG type.
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Affiliation(s)
| | - W Cary Hill
- ITA International, LLC, Blacksburg, Virginia, USA
| | - Matthew Hull
- Virginia Tech, Institute for Critical Technology and Applied Science, Blacksburg, Virginia, USA
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4
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Thapa B, Bell DS, Anderson JL. Extraction of volatile organic compounds liberated upon filament extrusion by 3D pen and its comparison with a desktop 3D printer using solid-phase microextraction fiber and Arrow. J Chromatogr A 2024; 1719:464740. [PMID: 38401373 DOI: 10.1016/j.chroma.2024.464740] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/30/2023] [Revised: 02/12/2024] [Accepted: 02/13/2024] [Indexed: 02/26/2024]
Abstract
Desktop 3D printers that operate by the fused deposition modeling (FDM) mechanism are known to release numerous hazardous volatile organic compounds (VOCs) during printing, including some with potential carcinogenic effects. Operating in a similar manner to FDM 3D printers, 3D pens have gained popularity recently from their ability to allow users to effortlessly draw in the air or create various 3D printed shapes while handling the device like a pen. In contrast to numerous modern 3D printers, 3D pens lack their own ventilation systems and are often used in settings with minimum airflow. Their operation makes users more vulnerable to VOC emissions, as the released VOCs are likely to be in the breathing zone. Consequently, monitoring VOCs released during the use of 3D pens is crucial. In this study, VOCs liberated while extruding acrylonitrile butadiene styrene (ABS) filaments from a 3D pen were measured by solid-phase microextraction (SPME) combined with gas chromatography/mass spectrometry (GC/MS). SPME was investigated using the traditional fiber and Arrow geometries with the DVB/Carbon WR/PDMS sorbent while four different brands of ABS filaments-Amazon Basics, Gizmodork, Mynt 3D, and Novamaker-were used with the 3D pen. Heatmap analysis showed differentiation among these brands based on the liberated VOCs. The nozzle temperature and printing speed were found to affect the number and amount of released VOCs. This study goes a step further and presents for the first time a comparison between 3D pen and a desktop 3D printer based on liberated VOCs. Interestingly, the findings reveal that the 3D pen releases a greater number and amount of VOCs compared to the printer. The amounts of liberated VOCs, as indicated by the corresponding chromatographic peak areas, were found to be 1.4 to 62.6 times higher for the 3D pen compared to the 3D printer when using SPME Arrow.
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Affiliation(s)
- Bhawana Thapa
- Department of Chemistry, Iowa State University, Ames, IA 50011, USA
| | - David S Bell
- Restek Corporation, 110 Benner Circle, Bellefonte, PA 16823, USA
| | - Jared L Anderson
- Department of Chemistry, Iowa State University, Ames, IA 50011, USA.
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5
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Finnegan M, Thach CL, Khaki S, Markey E, O’Connor DJ, Smeaton AF, Morrin A. Characterization of Volatile and Particulate Emissions from Desktop 3D Printers. SENSORS (BASEL, SWITZERLAND) 2023; 23:9660. [PMID: 38139506 PMCID: PMC10747962 DOI: 10.3390/s23249660] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/11/2023] [Revised: 11/30/2023] [Accepted: 12/04/2023] [Indexed: 12/24/2023]
Abstract
The rapid expansion of 3D printing technologies has led to increased utilization in various industries and has also become pervasive in the home environment. Although the benefits are well acknowledged, concerns have arisen regarding potential health and safety hazards associated with emissions of volatile organic compounds (VOCs) and particulates during the 3D printing process. The home environment is particularly hazardous given the lack of health and safety awareness of the typical home user. This study aims to assess the safety aspects of 3D printing of PLA and ABS filaments by investigating emissions of VOCs and particulates, characterizing their chemical and physical profiles, and evaluating potential health risks. Gas chromatography-mass spectrometry (GC-MS) was employed to profile VOC emissions, while a particle analyzer (WIBS) was used to quantify and characterize particulate emissions. Our research highlights that 3D printing processes release a wide range of VOCs, including straight and branched alkanes, benzenes, and aldehydes. Emission profiles depend on filament type but also, importantly, the brand of filament. The size, shape, and fluorescent characteristics of particle emissions were characterized for PLA-based printing emissions and found to vary depending on the filament employed. This is the first 3D printing study employing WIBS for particulate characterization, and distinct sizes and shape profiles that differ from other ambient WIBS studies were observed. The findings emphasize the importance of implementing safety measures in all 3D printing environments, including the home, such as improved ventilation, thermoplastic material, and brand selection. Additionally, our research highlights the need for further regulatory guidelines to ensure the safe use of 3D printing technologies, particularly in the home setting.
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Affiliation(s)
- Melissa Finnegan
- School of Chemical Sciences, National Centre for Sensor Research, Dublin City University, D09 DXA0 Dublin, Ireland; (M.F.); (S.K.); (D.J.O.)
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - Colleen Lee Thach
- Department of Chemistry, The University of Kansas, Lawrence, KS 66046, USA;
| | - Shirin Khaki
- School of Chemical Sciences, National Centre for Sensor Research, Dublin City University, D09 DXA0 Dublin, Ireland; (M.F.); (S.K.); (D.J.O.)
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - Emma Markey
- School of Chemical Sciences, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - David J. O’Connor
- School of Chemical Sciences, National Centre for Sensor Research, Dublin City University, D09 DXA0 Dublin, Ireland; (M.F.); (S.K.); (D.J.O.)
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - Alan F. Smeaton
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
| | - Aoife Morrin
- School of Chemical Sciences, National Centre for Sensor Research, Dublin City University, D09 DXA0 Dublin, Ireland; (M.F.); (S.K.); (D.J.O.)
- Insight SFI Research Centre for Data Analytics, Dublin City University, D09 Y5N0 Dublin, Ireland;
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Minář J, Pilnaj D, Uřičář J, Veselý P, Dušek K. Application of solid-phase microextraction arrows for characterizing volatile organic compounds from 3D printing of acrylonitrile-styrene-acrylate filament. J Chromatogr A 2023; 1705:464180. [PMID: 37393779 DOI: 10.1016/j.chroma.2023.464180] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/21/2023] [Revised: 05/28/2023] [Accepted: 06/25/2023] [Indexed: 07/04/2023]
Abstract
3D printing is an extensively used manufacturing technique that can pose specific health concerns due to the emission of volatile organic compounds (VOC). Herein, a detailed characterization of 3D printing-related VOC using solid-phase microextraction-gas chromatography/mass spectrometry (SPME-GC/MS) is described for the first time. The VOC were extracted in dynamic mode during the printing from the acrylonitrile-styrene-acrylate filament in an environmental chamber. The effect of extraction time on the extraction efficiency of 16 main VOC was studied for four different commercial SPME arrows. The volatile and semivolatile compounds were the most effectively extracted by carbon wide range-containing and polydimethyl siloxane arrows, respectively. The differences in extraction efficiency between arrows were further correlated to the molecular volume, octanol-water partition coefficient, and vapour pressure of observed VOC. The repeatability of SPME arrows towards the main VOC was assessed from static mode measurements of filament in headspace vials. In addition, we performed a group analysis of 57 VOC classified into 15 categories according to their chemical structure. Divinylbenzene-polydimethyl siloxane arrow turned out to be a good compromise between the total extracted amount and its distribution among tested VOC. Thus, this arrow was used to demonstrate the usefulness of SPME for the qualification of VOC emitted during printing in a real-life environment. A presented methodology can serve as a fast and reliable method for the qualification and semi-quantification of 3D printing-related VOC.
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Affiliation(s)
- Jaroslav Minář
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic.
| | - Dominik Pilnaj
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic; Department of Environmental Chemistry and Technology, Faculty of Environment, Jan Evangelista Purkyně University, Ústí nad Labem 400 96, Czech Republic
| | - Jonáš Uřičář
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic
| | - Petr Veselý
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic
| | - Karel Dušek
- Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Prague 160 00, Czech Republic
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7
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Fang R, Mohammed AN, Yadav JS, Wang J. Cytotoxicity and Characterization of Ultrafine Particles from Desktop Three-Dimensional Printers with Multiple Filaments. TOXICS 2023; 11:720. [PMID: 37755731 PMCID: PMC10536656 DOI: 10.3390/toxics11090720] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/15/2023] [Revised: 08/15/2023] [Accepted: 08/17/2023] [Indexed: 09/28/2023]
Abstract
Previous research has indicated that ultrafine particles (UFPs, particles less than 100 nm) emitted from desktop three-dimensional (3D) printers exhibit cytotoxicity. However, only a limited number of particles from different filaments and their combinations have been tested for cytotoxicity. This study quantified the emissions of UFPs from a commercially available filament extrusion desktop 3D printer using three different filaments, including acrylonitrile butadiene Styrene (ABS), thermoplastic polyurethane (TPU), and polyethylene terephthalate glycol (PETG). In this study, controlled experiments were conducted where the particles emitted were used to expose cells grown in an air-liquid interface (ALI) system. The ALI exposures were utilized for in vitro characterization of particle mixtures, including UFPs from a 3D printer. Additionally, a lactate dehydrogenase (LDH) assay was used to evaluate the cytotoxic effects of these UFPs. A549 cells were exposed at the ALI to UFPs generated by an operational 3D printer for an average of 45 and 90 min. Twenty-four hours post-exposure, the cells were analyzed for percent cytotoxicity in a 24-well ALI insert (LDH assay). UFP exposure resulted in diminished cell viability, as evidenced by significantly increased LDH levels. The findings demonstrate that ABS has the most significant particle emission. ABS was the only filament that showed a significant difference compared to the high efficiency particulate arrestance (HEPA) following 90 min of exposure (p-value < 0.05). Both ABS and PETG exhibited a significant difference compared to the HEPA control after 45 min of exposure. A preliminary analysis of potential exposure to these products in a typical environment advises caution when operating multiple printer and filament combinations in poorly ventilated spaces or without combined gas and particle filtration systems.
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Affiliation(s)
- Runcheng Fang
- Environmental and Industrial Hygiene, Department of Environmental and Public Health Sciences, College of Medicine University of Cincinnati, Cincinnati, OH 45267, USA;
| | - Afzaal Nadeem Mohammed
- Environmental Genetics and Molecular Toxicology, Department of Environmental and Public Health Sciences, College of Medicine, University of Cincinnati, Cincinnati, OH 45267, USA; (A.N.M.); (J.S.Y.)
| | - Jagjit Singh Yadav
- Environmental Genetics and Molecular Toxicology, Department of Environmental and Public Health Sciences, College of Medicine, University of Cincinnati, Cincinnati, OH 45267, USA; (A.N.M.); (J.S.Y.)
| | - Jun Wang
- Environmental and Industrial Hygiene, Department of Environmental and Public Health Sciences, College of Medicine University of Cincinnati, Cincinnati, OH 45267, USA;
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Tedla G, Rogers K. Characterization of 3D printing filaments containing metal additives and their particulate emissions. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 875:162648. [PMID: 36906034 PMCID: PMC10947787 DOI: 10.1016/j.scitotenv.2023.162648] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/06/2022] [Revised: 03/01/2023] [Accepted: 03/01/2023] [Indexed: 06/18/2023]
Abstract
Polylactic acid (PLA) filaments are widely used in fused filament fabrication (FFF) processes (3D printing). Filament additives such as metallic particles incorporated into PLA to modify functional and aesthetic features of print objects are becoming increasingly popular. However, the identities and concentrations of low percentage and trace metals in these filaments have not been well described in either the literature or product safety information included with the product. We report the structures and concentrations of metals in selected Copperfill, Bronzefill and Steelfill filaments. We also report size-weighted number concentrations and size-weighted mass concentrations of particulate emissions as a function of print temperature for each filament. Particulate emissions were heterogenous in shape and size with airborne particles below 50 nm diameter dominating the size-weighted particle concentrations and larger particles (approximately 300 nm) dominating the mass weighted particle concentration. Results indicate that potential exposure to particles in the nano-size range increase when using print temperatures above 200o C. Because inhalation exposure to nanoparticles has been linked to adverse health outcomes, we suggest that using lower print temperatures for specific metal-fill filaments may reduce their operational hazard.
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Affiliation(s)
- Getachew Tedla
- Oak Ridge Institute of Science and Education, Research Triangle Park, NC 27711, United States of America
| | - Kim Rogers
- Watershed and Ecosystem Characterization Division, Center for Environmental Measurement and Modeling, USEPA, RTP, NC 27711, United States of America.
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9
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Thapa B, Hsieh SA, Bell DS, Anderson JL. Monitoring the liberation of volatile organic compounds during fused deposition modeling three dimensional printing using solid-phase microextraction coupled to gas chromatography/mass spectrometry. J Chromatogr A 2023; 1693:463886. [PMID: 36870231 DOI: 10.1016/j.chroma.2023.463886] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/04/2023] [Revised: 02/14/2023] [Accepted: 02/18/2023] [Indexed: 02/23/2023]
Abstract
Three-dimensional (3D) printers have gained tremendous popularity and are being widely used in offices, laboratories, and private homes. Fused deposition modeling (FDM) is among the most commonly used mechanisms by desktop 3D printers in indoor settings and relies on the extrusion and deposition of heated thermoplastic filaments, resulting in the liberation of volatile organic compounds (VOCs). With the growing use of 3D printers, concerns regarding human health have risen as the exposure to VOCs may cause adverse health effects. Therefore, it is important to monitor VOC liberation during printing and to correlate it to filament composition. In this study, VOCs liberated with a desktop printer were measured by solid-phase microextraction (SPME) combined with gas chromatography/mass spectrometry (GC/MS). SPME fibers featuring sorbent coatings of varied polarity were chosen for the extraction of VOCs liberated from acrylonitrile butadiene styrene (ABS), tough polylactic acid, and copolyester+ (CPE+) filaments. It was found that for all three filaments tested, longer print times resulted in a greater number of extracted VOCs. The ABS filament liberated the most VOCs while the CPE+ filaments liberated the fewest VOCs. Through the use of hierarchical cluster analysis and principal component analysis, filaments as well as fibers could be differentiated based on the liberated VOCs. This study demonstrates that SPME is a promising tool to sample and extract VOCs liberated during 3D printing under non-equilibrium conditions and can be used to aid in tentative identification of the VOCs when coupled to gas chromatography-mass spectrometry.
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Affiliation(s)
- Bhawana Thapa
- Department of Chemistry, Iowa State University, Ames, Iowa 50011 USA
| | - Shu-An Hsieh
- Department of Chemistry, Iowa State University, Ames, Iowa 50011 USA
| | - David S Bell
- Restek Corporation, 110 Benner Circle, Bellefonte, Pennsylvania 16823, USA
| | - Jared L Anderson
- Department of Chemistry, Iowa State University, Ames, Iowa 50011 USA.
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Cakir Yigit N, Karagoz I. A review of recent advances in bio-based polymer composite filaments for 3D printing. POLYM-PLAST TECH MAT 2023. [DOI: 10.1080/25740881.2023.2190799] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/19/2023]
Affiliation(s)
- Nese Cakir Yigit
- Polymer Materials Engineering Department, Yalova University, Yalova, Türkiye
| | - Idris Karagoz
- Polymer Materials Engineering Department, Yalova University, Yalova, Türkiye
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11
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Zhang T, Yang S, Ge Y, Wan X, Zhu Y, Li J, Yin L, Pu Y, Liang G. Polystyrene Nanoplastics Induce Lung Injury via Activating Oxidative Stress: Molecular Insights from Bioinformatics Analysis. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 12:nano12193507. [PMID: 36234635 PMCID: PMC9565894 DOI: 10.3390/nano12193507] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/13/2022] [Revised: 10/02/2022] [Accepted: 10/05/2022] [Indexed: 06/13/2023]
Abstract
(1) Background: Increasing evidence reveals that airborne plastic particles will continue to degrade into nanoplastics which are then inhaled by humans, causing injury to the respiratory system with controversial molecular mechanisms. (2) Methods: We used polystyrene nanoplastics (PS-NPs) as the representative pollutants to explore the inhalation toxicology of nanoplastics and identified the potential mechanism through high-throughput sequencing. (3) Results: PS-NPs inhibited cell viability in a dose-dependent manner and 0 μg/cm2, 7.5 μg/cm2 and 30 μg/cm2 PS-NP-treated groups were selected for RNA-seq. Gene Ontology (GO) and Kyoto Encyclopedia of Genes and Genomes (KEGG) analysis suggested that lung injuries caused by PS-NPs were mediated via redox imbalance, which was verified by reactive oxygen species (ROS) staining. Additionally, we obtained ten key transcription factors (TFs) governing differentially expressed genes (DEGs), nine of which were involved in the regulation of oxidative stress. An oxidative stress-associated TF-mRNA regulatory network was constructed on account of the findings above. Further joint analysis with animal experiment data from the GEO database identified a crucial oxidative stress-related molecule, TNFRSF12A. qRT-PCR was performed to confirm the results of RNA-seq. (4) Conclusions: Our study indicates the potential role of oxidative stress in the mechanism of nanoplastics-induced lung injuries, with several key genes being promising targets to analyze in future investigations.
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Affiliation(s)
| | | | | | | | | | | | | | | | - Geyu Liang
- Correspondence: ; Tel.: +86-25-83272572; Fax: +86-25-83324322
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12
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Väisänen A, Alonen L, Ylönen S, Hyttinen M. Volatile organic compound and particulate emissions from the production and use of thermoplastic biocomposite 3D printing filaments. JOURNAL OF OCCUPATIONAL AND ENVIRONMENTAL HYGIENE 2022; 19:381-393. [PMID: 35404756 DOI: 10.1080/15459624.2022.2063879] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Biocomposites (BCs) can be used as substitutes for unsustainable polymers in 3D printing, but their safety demands additional investigation as biological fillers may produce altered emissions during thermal processing. Commercial filament extruders can be used to produce custom feedstocks, but they are another source of airborne contaminants and demand further research. These knowledge gaps are targeted in this study. Volatile organic compound (VOC), carbonyl compound, ultrafine particle (UFP), and fine (PM2.5) and coarse (PM10) particle air concentrations were measured in this study as a filament extruder and a 3D printer were operated under an office environment using one PLA and four PLA-based BC feedstocks. Estimates of emission rates (ERs) for total VOCs (TVOC) and UFPs were also calculated. VOCs were analyzed with a GC-MS system, carbonyls were analyzed with an LC-MS/MS system, whereas real-time particle concentrations were monitored with continuously operating instruments. VOC concentrations were low throughout the experiment; TVOC ranged between 34-63 µg/m3 during filament extrusion and 41-56 µg/m3 during 3D printing, which represent calculated TVOC ERs of 2.6‒3.6 × 102 and 2.9‒3.6 × 102 µg/min. Corresponding cumulative carbonyls ranged between 60-91 and 190-253 µg/m3. Lactide and miscellaneous acids and alcohols were the dominant VOCs, while acetone, 2-butanone, and formaldehyde were the dominant carbonyls. Terpenes contributed for ca. 20-40% of TVOC during BC processing. The average UFP levels produced by the filament extruder were 0.85 × 102-1.05 × 103 #/cm3, while the 3D printer generated 6.05 × 102-2.09 × 103 #/cm3 particle levels. Corresponding particle ERs were 5.3 × 108-6.6 × 109 and 3.8 × 109-1.3 × 1010 #/min. PM2.5 and PM10 particles were produced in the following average quantities; PM2.5 levels ranged between 0.2-2.2 µg/m3, while PM10 levels were between 5-20 µg/m3 for all materials. The main difference between the pure PLA and BC feedstock emissions was terpenes, present during all BC extrusion processes. BCs are similar emission sources as pure plastics based on our findings, and a filament extruder produces contaminants at comparable or slightly lower levels in comparison to 3D printers.
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Affiliation(s)
- Antti Väisänen
- Faculty of Science and Forestry, Department of Environmental and Biological Sciences, University of Eastern Finland, Kuopio, Finland
| | - Lauri Alonen
- School of Engineering and Technology, Savonia University of Applied Sciences, Kuopio, Finland
| | - Sampsa Ylönen
- School of Engineering and Technology, Savonia University of Applied Sciences, Kuopio, Finland
| | - Marko Hyttinen
- Faculty of Science and Forestry, Department of Environmental and Biological Sciences, University of Eastern Finland, Kuopio, Finland
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13
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Tedla G, Jarabek AM, Byrley P, Boyes W, Rogers K. Human exposure to metals in consumer-focused fused filament fabrication (FFF)/ 3D printing processes. THE SCIENCE OF THE TOTAL ENVIRONMENT 2022; 814:152622. [PMID: 34963600 PMCID: PMC8961686 DOI: 10.1016/j.scitotenv.2021.152622] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/29/2021] [Revised: 12/16/2021] [Accepted: 12/19/2021] [Indexed: 05/31/2023]
Abstract
Fused filament fabrication (FFF) or 3D printing is a growing technology used in industry, cottage industry and for consumer applications. Low-cost 3D printing devices have become increasingly popular among children and teens. Consequently, 3D printers are increasingly common in households, schools, and libraries. Because the operation of 3D printers is associated with the release of inhalable particles and volatile organic compounds (VOCs), there are concerns of possible health implications, particularly for use in schools and residential environments that may not have adequate ventilation such as classrooms bedrooms and garages, etc. Along with the growing consumer market for low-cost printers and printer pens, there is also an expanding market for a range of specialty filaments with additives such as inorganic colorants, metal particles and nanomaterials as well as metal-containing flame retardants, antioxidants, heat stabilizers and catalysts. Inhalation of particulate-associated metals may represent a health risk depending on both the metal and internal dose to the respiratory tract. Little has been reported, however, about the presence, speciation, and source of metals in the emissions; or likewise the effect of metals on emission processes and toxicological implications of these 3D printer generated emissions. This report evaluates various issues including the following: metals in feedstock with a focus on filament characteristics and function of metals; the effect of metals on the emissions and metals detected in emissions; printer emissions, particle formation, transport, and transformation; exposure and translation to internal dose; and potential toxicity on inhaled dose. Finally, data gaps and potential areas of future research are discussed within these contexts.
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Affiliation(s)
- Getachew Tedla
- Watershed and Ecosystem Characterization Division, Center for Environmental Measurement and Modeling, USEPA, RTP, NC 27711, United States of America
| | - Annie M Jarabek
- Health and Environmental Effects Assessment Division, Center for Public Health and Environmental Assessment, USEPA, RTP, NC 27711, United States of America
| | - Peter Byrley
- Health and Environmental Effects Assessment Division, Center for Public Health and Environmental Assessment, USEPA, RTP, NC 27711, United States of America
| | - William Boyes
- Public Health and Integrated Toxicology Division, Center for Public Health and Environmental Assessment, USEPA, RTP, NC 27711, United States of America
| | - Kim Rogers
- Watershed and Ecosystem Characterization Division, Center for Environmental Measurement and Modeling, USEPA, RTP, NC 27711, United States of America.
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14
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Wu J, Weng W, Shen L, Fu M. Transient and continuous effects of indoor human movement on nanoparticle concentrations in a sitting person's breathing zone. THE SCIENCE OF THE TOTAL ENVIRONMENT 2022; 805:149970. [PMID: 34543798 DOI: 10.1016/j.scitotenv.2021.149970] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/05/2021] [Revised: 08/19/2021] [Accepted: 08/24/2021] [Indexed: 06/13/2023]
Abstract
Particle concentration in a sitting person's breathing zone can be influenced by human movement around the person, and the transient and continuous effects may differ. In this study, a set of full-scale experiments was conducted to sample the nanoparticle concentration in the breathing zone of a sitting thermal breathing manikin (STBM). The transient fluctuation of the nanoparticle concentration was recorded continuously and analyzed. The results showed that when a manikin moved (at 1 m/s) past the STBM, the nanoparticle concentration in the STBM's breathing zone decreased and reached its lowest after the standing manikin had passed, decreasing 37.6 (±5.7) % compared with the peak value. The average concentration in the STBM's breathing zone during influence periods was 5.18 (±0.99) % less than that during non-influence Periods (NP). This finding reflected the fact that the transient inhalation (over several seconds) of the STBM may be reduced by manikin movement. On the other hand, the exposure of the STBM increased 2.88 (±1.24) % when there was a continuously moving manikin compared with the stable state in a 10-min observation. This finding may be explained by the fuller mix of indoor air and nanoparticles caused by manikin movement, as well as the increase of nanoparticle suspension time. The difference in the transient and continuous effects of the manikin movement on the STBM's exposure shows the importance of considering these effects separately in different scenarios.
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Affiliation(s)
- Jialin Wu
- Institute of Public Safety Research, Department of Engineering Physics, Tsinghua University, Beijing 100084, PR China; Beijing Key Laboratory of City Integrated Emergency Response Science, Tsinghua University, Beijing 100084, PR China
| | - Wenguo Weng
- Institute of Public Safety Research, Department of Engineering Physics, Tsinghua University, Beijing 100084, PR China; Beijing Key Laboratory of City Integrated Emergency Response Science, Tsinghua University, Beijing 100084, PR China.
| | - Liangchang Shen
- Institute of Public Safety Research, Department of Engineering Physics, Tsinghua University, Beijing 100084, PR China; Beijing Key Laboratory of City Integrated Emergency Response Science, Tsinghua University, Beijing 100084, PR China
| | - Ming Fu
- Anhui Province Key Laboratory of Human Safety, Hefei, Anhui Province 230601, PR China
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15
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Kim D, Lee K. Characteristics of ultrafine particles emitted from 3D-pens and effect of partition on children's exposure during 3D-pen operation. INDOOR AIR 2022; 32:e12978. [PMID: 34939703 DOI: 10.1111/ina.12978] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/23/2021] [Revised: 12/12/2021] [Accepted: 12/15/2021] [Indexed: 06/14/2023]
Abstract
A three-dimensional (3D) printing pen is a popular writing instrument that uses a heated nozzle, and is similar to a 3D-printer. Processing thermoplastic filaments with a 3D-pen can emit ultrafine particles (UFPs). 3D-pen education sessions were held with "∏"-shaped partitions for the prevention of coronavirus disease (COVID-19). This study aimed to characterize UFP emissions from two types of 3D-pens and evaluate the influence of "∏"-shaped partitions on UFP exposure. Measurements of UFP emission rates and the size distribution of particles emitted from 3D-pens were conducted in a chamber (2.5 m3 ). The partition's influence on UFP exposure was evaluated with and without a "∏"-shaped partition on a desk. A scanning mobility particle sizer (SMPS) and an optical particle spectrometer (OPS) were used to measure the particle number concentration (PNC) and size distribution. For both 3D-pen A and B, the average emission rates were statistically significantly highest for acrylonitrile butadiene styrene (ABS) filament (8.4 × 106 [3.4] particles/min and 1.1 × 106 [1.8] particles/min), followed by polylactic acid (PLA) (2.8 × 105 [1.5] particles/min and 4.8 × 104 [1.8] particles/min) and polycaprolactone (PCL) filaments (1.4 × 104 [2.8] particles/min and 2.0 × 104 [2.8] particles/min). For all filaments, particles in the Aitken mode (30-100 nm) accounted for the highest proportion. In 3D-pen A, PNCs were higher with the partition than without it for ABS (1.2 × 106 [1.15] particles/cm3 vs. 1.4 × 105 [1.29] particles/cm3 ) and PLA (6.2 × 105 [1.38] particles/cm3 vs. 8.9 × 104 [1.12] particles/cm3 ), whereas for 3D-pen B, they were higher with the partition for ABS (9.6 × 105 [1.13] particles/cm3 vs. 4.9 × 105 [1.22] particles/cm3 ) only. With the partition installed, PNCs decreased to the background level after the operation ended, whereas it took 2-6 min without the partition. However, the mass concentrations of PLA and PCL with 3D-pen A were not statistically significantly different with respect to the partition status. The use of 3D-pens with a partition can lead to high UFP exposure. Therefore, guidelines are required for the safe use of 3D-pens and partitions.
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Affiliation(s)
- Donghyun Kim
- Department of Environmental Health Sciences, Graduate School of Public Health, Seoul National University, Gwanak-gu, Seoul, Korea
| | - Kiyoung Lee
- Department of Environmental Health Sciences, Graduate School of Public Health, Seoul National University, Gwanak-gu, Seoul, Korea
- Institute of Health and Environment, Seoul National University, Gwanak-gu, Seoul, Korea
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16
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Dobrzyńska E, Kondej D, Kowalska J, Szewczyńska M. State of the art in additive manufacturing and its possible chemical and particle hazards-review. INDOOR AIR 2021; 31:1733-1758. [PMID: 34081372 PMCID: PMC8596642 DOI: 10.1111/ina.12853] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/19/2021] [Revised: 03/29/2021] [Accepted: 04/21/2021] [Indexed: 05/27/2023]
Abstract
Additive manufacturing, enabling rapid prototyping and so-called on-demand production, has become a common method of creating parts or whole devices. On a 3D printer, real objects are produced layer by layer, thus creating extraordinary possibilities as to the number of applications for this type of devices. The opportunities offered by this technique seem to be pushing new boundaries when it comes to both the use of 3D printing in practice and new materials from which the 3D objects can be printed. However, the question arises whether, at the same time, this solution is safe enough to be used without limitations, wherever and by everyone. According to the scientific reports, three-dimensional printing can pose a threat to the user, not only in terms of physical or mechanical hazards, but also through the potential emissions of chemical substances and fine particles. Thus, the presented publication collects information on the additive manufacturing, different techniques, and ways of printing with application of diverse raw materials. It presents an overview of the last 5 years' publications focusing on 3D printing, especially regarding the potential chemical and particle emission resulting from the use of such printers in both the working environment and private spaces.
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Affiliation(s)
- Elżbieta Dobrzyńska
- Central Institute for Labour Protection—National Research InstituteWarsawPoland
| | - Dorota Kondej
- Central Institute for Labour Protection—National Research InstituteWarsawPoland
| | - Joanna Kowalska
- Central Institute for Labour Protection—National Research InstituteWarsawPoland
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17
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Stefaniak AB, Bowers LN, Cottrell G, Erdem E, Knepp AK, Martin S, Pretty J, Duling MG, Arnold ED, Wilson Z, Krider B, LeBouf RF, Virji MA, Sirinterlikci A. Use of 3-Dimensional Printers in Educational Settings: The Need for Awareness of the Effects of Printer Temperature and Filament Type on Contaminant Releases. ACS CHEMICAL HEALTH & SAFETY 2021; 28:444-456. [DOI: 10.1021/acs.chas.1c00041] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
Affiliation(s)
- Aleksandr B. Stefaniak
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Lauren N. Bowers
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Gabe Cottrell
- School of Engineering, Mathematics, and Science, Robert Morris University, Moon Township, Pennsylvania 15108, United States
| | - Ergin Erdem
- School of Engineering, Mathematics, and Science, Robert Morris University, Moon Township, Pennsylvania 15108, United States
| | - Alycia K. Knepp
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Stephen Martin
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Jack Pretty
- Health Effects Laboratory Division, National Institute for Occupational Safety and Health, Cincinnati, Ohio 45213, United States
| | - Matthew G. Duling
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Elizabeth D. Arnold
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Zachary Wilson
- School of Engineering, Mathematics, and Science, Robert Morris University, Moon Township, Pennsylvania 15108, United States
| | - Benjamin Krider
- School of Engineering, Mathematics, and Science, Robert Morris University, Moon Township, Pennsylvania 15108, United States
| | - Ryan F. LeBouf
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - M. Abbas Virji
- Respiratory Health Division, National Institute for Occupational Safety and Health, Morgantown, West Virginia 26505, United States
| | - Arif Sirinterlikci
- School of Engineering, Mathematics, and Science, Robert Morris University, Moon Township, Pennsylvania 15108, United States
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18
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Byrley P, Boyes WK, Rogers K, Jarabek AM. 3D Printer Particle Emissions: Translation to Internal Dose in Adults and Children. JOURNAL OF AEROSOL SCIENCE 2021; 154:1-12. [PMID: 35999899 PMCID: PMC9393897 DOI: 10.1016/j.jaerosci.2021.105765] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/05/2023]
Abstract
Desktop fused deposition modeling (FDM®) three-dimensional (3D) printers are becoming increasingly popular in schools, libraries, and among home hobbyists. FDM® 3D printers have been shown to release ultrafine airborne particles in large amounts, indicating the potential for inhalation exposure and consequent health risks among FDM® 3D printer users and other room occupants including children. These particles are generated from the heating of thermoplastic polymer feedstocks during the FDM® 3D printing process, with the most commonly used polymers being acrylonitrile butadiene styrene (ABS) and poly-lactic acid (PLA). Risk assessment of these exposures demands estimation of internal dose, especially to address intra-human variability across life stages. Dosimetry models have proven to effectively translate particle exposures to internal dose metrics relevant to evaluation of their effects in the respiratory tract. We used the open-access multiple path particle dosimetry (MPPD v3.04) model to estimate inhaled particle deposition in different regions of the respiratory tract for children of various age groups from three months to eighteen years old adults. Mass concentration data for input into the MPPD model were calculated using particle size distribution and density data from experimental FDM® 3D printer emissions tests using both ABS and PLA. The impact of changes in critical parameters that are principal determinants of inhaled dose, including: sex, age, and exposure duration, was examined using input parameter values available from the International Commission on Radiological Protection. Internal dose metrics used included regional mass deposition, mass deposition normalized by pulmonary surface area, surface area of deposited particles by pulmonary surface area, and retained regional mass. Total mass deposition was found to be highest in the 9-year-old to 18-year-old age groups with mass deposition by pulmonary surface area highest in 3-month-olds to 9-year-olds and surface area of deposited particles by pulmonary surface area to be highest in 9-year-olds. Clearance modeling revealed that frequent 3D printer users are at risk for an increased cumulative retained dose.
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Affiliation(s)
- Peter Byrley
- Health and Environmental Effects Assessment Division (HEEAD), Center for Public Health and Environmental Assessment, Office of Research and Development (ORD), USEPA, RTP, NC 27711
- Corresponding author: 109 T.W. Alexander Drive, MD B243, CPHEA/HEEAD/IHAB, U.S. EPA, Research Triangle Park, NC 27711, United States, Telephone: +1-919-541-9457;
| | - William K. Boyes
- Public Health and Integrated Toxicology Division (PHID), Center for Public Health and Environmental Assessment (CPHEA), Office of Research and Development (ORD), USEPA, RTP, NC 27711
| | - Kim Rogers
- Watershed and Ecosystem Characterization Division (WECD), Center for Environmental Measurement and Modeling (CEMM), Office of Research and Development (ORD), USEPA, RTP, NC 27711
| | - Annie M. Jarabek
- Health and Environmental Effects Assessment Division (HEEAD), Center for Public Health and Environmental Assessment, Office of Research and Development (ORD), USEPA, RTP, NC 27711
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19
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Trends and Opportunities of Tertiary Education in Safety Engineering Moving towards Safety 4.0. SUSTAINABILITY 2021. [DOI: 10.3390/su13020524] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Industry and related work and workplaces are constantly changing as a result of the implementation of new technologies, substances and work processes, changes in the composition of the workforce and the labor market, and new forms of employment and work organization. The implementation of new technologies represents certain ambivalence. Next to the positive impact on workers’ health, new risks and challenges can arise in the area of process and occupational safety and health of people at work. On these bases, it follows the need for predicting and handling the new risks, in order to ensure safe and healthy workplaces in the future. The aim of most forecasting studies is not only to identify new emerging risks, but also to foresee changes that could affect occupational safety and health. However, a number of questions still require proper investigation, i.e., “What impact do new emerging risks have on tertiary education in the area of Safety engineering? Has tertiary education already reacted to progress in science and research and does it have these innovations in its syllabus? How are tertiary graduates prepared for the real world of new technologies?” This paper represents a first attempt in the literature to provide answers to the raised questions, by a survey approach involving academics, Health Safety and Environment (HSE) industrial experts and university students in the Czech Republic. Even if statistical evaluation is limited to a single Country and to a small sample size, the obtained results allow suggesting practical recommendations that can contribute to ensuring new challenges in the area of education by addressing relevant culture issues needed to support new workplace realities according to the newly defined Safety 4.0.
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20
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Chen R, Yin H, Cole IS, Shen S, Zhou X, Wang Y, Tang S. Exposure, assessment and health hazards of particulate matter in metal additive manufacturing: A review. CHEMOSPHERE 2020; 259:127452. [PMID: 32629313 DOI: 10.1016/j.chemosphere.2020.127452] [Citation(s) in RCA: 21] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/16/2020] [Revised: 06/11/2020] [Accepted: 06/15/2020] [Indexed: 05/15/2023]
Abstract
Metal additive manufacturing (AM), also known as metal three-dimensional (3D) printing, is a new technology offering design freedom to create complex structures that has found increasing applications in industrial processes. However, due to the fine metal powders and high temperatures involved, the printing process is likely to generate particulate matter (PM) that has a detrimental impact on the environment and human health. Therefore, comprehensive assessement of the exposure and health hazards of PM pollution related to this technique is urgently required. This review provides general knowledge of metal AM and its possible particle release. The health issues of metal PM are described considering the exposure routes, adverse human health outcomes and influencing factors. Methods of evaluating PM exposure and risk assessment techniques are also summarized. Lastly, future research needs are suggested. The information and knowledge presented in this review will contribute to the understanding, assessment, and control of possible risks in metal AM and benefit the wider metal 3D printing community, which includes machine operators, consumers, R&D scientists, and policymakers.
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Affiliation(s)
- Rui Chen
- Beijing Key Laboratory of Occupational Safety and Health, Beijing Municipal Institute of Labour Protection, Beijing Academy of Science and Technology, Beijing, 100054, China
| | - Hong Yin
- School of Aerospace, Mechanical and Manufacturing Engineering, RMIT University, Melbourne, VIC 3000, Australia.
| | - Ivan S Cole
- School of Aerospace, Mechanical and Manufacturing Engineering, RMIT University, Melbourne, VIC 3000, Australia
| | - Shirley Shen
- CSIRO Manufacturing, Bayview Ave, Clayton, Vic 3168, Australia
| | - Xingfan Zhou
- Beijing Key Laboratory of Occupational Safety and Health, Beijing Municipal Institute of Labour Protection, Beijing Academy of Science and Technology, Beijing, 100054, China
| | - Yuqian Wang
- Beijing Key Laboratory of Occupational Safety and Health, Beijing Municipal Institute of Labour Protection, Beijing Academy of Science and Technology, Beijing, 100054, China
| | - Shichuan Tang
- Beijing Key Laboratory of Occupational Safety and Health, Beijing Municipal Institute of Labour Protection, Beijing Academy of Science and Technology, Beijing, 100054, China.
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