How sustainable are biopolymers? Findings from a life cycle assessment of polyhydroxyalkanoate production from rapeseed-oil derivatives

Managing life cycle impacts of poly(3-hydroxyoctanoate)-based nanocomposites intended for biomedical and packaging applications

The environmental pollution caused by post-consumer plastics and the associated health risks necessitate comprehensive life-cycle analyses of these materials, mainly focusing on their end-of-life impacts. This study presents an in-depth evaluation of the environmental implications of producing nanocomposites using poly(3-hydroxyoctanoate) (P(3HO)), a biodegradable and biocompatible polymer that holds great promise as an alternative to traditional plastics, in combination with calcium-, and zinc-based double-layered hydroxides (LDH) modified with the antioxidant α-tocopherol. Utilising the ReCiPe impact assessment method, we identified critical environmental impact categories, including fine particle formation, global warming potential, and toxicity. The analysis revealed that the biosynthesis of P(3HO) is the primary contributor to environmental impact, with electricity consumption accounting for approximately 95% of the overall effect. Purification processes significantly increase environmental impact, mainly due to the extra electricity used for freezing, centrifugation and evaporation. The preparation of nanoparticles contributes to the overall environmental impact, but its scale is reasonably differentiated and spans from 0,3% for Ca/Al nanoparticles to 9.9% for Zn/Al-toc variants, respectively. Although producing these eco-friendly polymers involves significant energy consumption, they present a viable long-term alternative to petroleum-based polymers. Specific life cycle management decisions, like recovering substrates, using renewable energy sources, or gaining overall process improvement, could bring significant environmental benefits. Investigated materials show substantial potential in biomedical coatings and active packaging applications.

Life Cycle Assessment (LCA) of Bioplastics Production from Lignocellulosic Waste (Study Case: PLA and PHB)

Life cycle assessment of a technology is the key to technological development in the context of sustainable development. Orchard waste has been identified as a potential source of bioplastics. The objective of this study was to conduct a life cycle assessment of two specific bioplastic materials, namely, L-polylactic acid (PLA) and poly(3-hydroxybutyrate) (PHB). Bioplastics, such as PLA acid and PHB, can be used as alternatives to conventional plastics due to their biodegradability and non-toxicity, both of which have the potential to replace conventional petroleum-based plastics. Polylactic acid was synthesized from orchard waste in a series of stages, including biomass processing, pretreatment for carbohydrate extraction, simultaneous saccharification and fermentation (SSF), and microwave polymerization. PHB, another biodegradable polymer, is produced by microorganisms through the fermentation of sugars obtained from the same biomass. Applied LCAs show that for PLA production, the stages having the greatest environmental impact are biomass processing, pretreatment, and the SSF process, and for PHB production, very energy-intensive stages significantly contributing to the environmental impacts are biomass processing and pretreatment stages. For both PLA and PHB, the initial stages of biomass processing and pretreatment are the most energy-intensive and significant contributors to CO2 emissions.

The green revolution of food waste upcycling to produce polyhydroxyalkanoates

This review emphasizes the urgent need for food waste upcycling as a response to the mounting global food waste crisis. Focusing on polyhydroxyalkanoates (PHAs) as an alternative to traditional plastics, it examines the potential of various food wastes as feedstock for microbial fermentation and PHA production. The upcycling of food waste including cheese whey, waste cooking oil, coffee waste, and animal fat is an innovative practice for food waste management. This approach not only mitigates environmental impacts but also contributes to sustainable development and economic growth. Downstream processing techniques for PHAs are discussed, highlighting their role in obtaining high-quality materials. The study also addresses sustainability considerations, emphasizing biodegradability and recycling, while acknowledging the challenges associated with this path.

PHB+aPHA Blends: From Polymer Bacterial Synthesis through Blend Preparation to Final Processing by Extrusion for Sustainable Materials Design

The inherent brittleness of polyhydroxybutyrate (PHB), a well-studied polyhydroxyalkanoate (PHA), limits its applicability in flexible and impact-resistant applications. This study explores the potential of blending PHB with a different PHA to overcome brittleness. The synthesis of PHA polymers, including PHB and an amorphous medium-chain-length PHA (aPHA) consisting of various monomers, was achieved in previous works through canola oil fermentation. Detailed characterization of aPHA revealed its amorphous nature, as well as good thermal stability and shear thinning behavior. The blending process was carried out at different mass ratios of aPHA and PHB, and the resulting blends were studied by differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The blends exhibited complex DSC curves, indicating the presence of multiple crystalline forms of PHB. SEM images revealed the morphology of the blends, with PHB particles dispersed within the aPHA matrix. TGA showed similar thermal degradation patterns for the blends, with the residue content decreasing as the PHB content increased. The crystallinity of the blends was influenced by the PHB content, with higher PHB ratios resulting in an increased degree of crystallinity. XRD confirmed the presence of both α and β crystals of PHB in the blends. Overall, the results demonstrate the potential of PHB+aPHA blends to enhance the mechanical properties of biopolymer materials, without com-promising the thermal stability, paving the way for sustainable material design and novel application areas.

Review of methodological decisions in life cycle assessment (LCA) of biorefinery systems across feedstock categories

The application of life cycle assessment (LCA) to biorefineries is a necessary step to estimate their environmental sustainability. This review explores contemporary LCA biorefinery studies, across different feedstock categories, to understand approaches in dealing with key methodological decisions which arise, including system boundaries, consequential or attributional approach, allocation, inventory data, land use changes, product end-of-life (EOL), biogenic carbon storage, impact assessment and use of uncertainty analysis. From an initial collection of 81 studies, 59 were included within the final analysis, comprising 22 studies which involved dedicated feedstocks, 34 which involved residue feedstocks (including by-products and wastes), and a further 3 studies which involved multiple feedstocks derived from both dedicated and secondary sources. Many studies do not provide a comprehensive LCA assessment, often lacking detail on decisions taken, omitting key parts of the value chain, using generic data without uncertainty analyses, or omitting important impact categories. Only 28% of studies included some level of primary data, while 39% of studies did not undertake an uncertainty or sensitivity analysis. Just 8% of studies included data related to dLUC with a further 8% including iLUC, and only 14% of studies considering product end of life within their scope. The authors recommend more transparency in biorefinery LCA, with justification of key methodological decisions. A full value-chain approach should be adopted, to fully assess burdens and opportunities for biogenic carbon storage. We also propose a more prospective approach, taking into account future use of renewable energy sources, and opportunities for increasing circularity within bio-based value chains.

Findings from a streamlined life cycle assessment of PET-bottles for beverage-packaging applications, in the context of circular economy

Economic activity, especially production, is based upon the use of natural resources. This is a fact that affects the growing pressure of the need to implement a sustainable approach to the design, manufacture, and disposal of products, as waste management and disposal have a significant impact on the environment. Therefore, the EU waste management policy aims to reduce the impact of waste on the environment and health and improve the efficient use of resources in the EU. The long-term goal of this policy is to reduce the amount of waste generated and, if generation is unavoidable, to promote its use as a resource, increase recycling and ensure safe waste disposal. These and related solutions are critical, given the growing amount of plastic waste. Under this perspective, the aim of the article was to assess the relevant environmental issues in the production of PET bottles for packaging applications, which can enable a significant improvement in the life cycle environmental profile not only of the analysed material but, also, of the downstream systems in which they are used as such or processed for finished, more complex goods. Results highlighted that, due to the largest contribution (nearly 84 %) to the environmental profile of the bottles' life cycle, a substantial improvement could be achieved by replacing 50 % of the total amount of virgin PET used with recycled PET.

Upcycling Waste Streams from a Biorefinery Process-A Case Study on Cadmium and Lead Biosorption by Two Types of Biopolymer Post-Extraction Biomass

This study investigated the possibility of using the spent kind of biomass of Pseudomonas putida CA-3 and Zobelella denitrificans MW1 obtained after the pilot-scale production of polyhydroxyalkanoates (PHAs) as a biosorbent for the bioremediation of aqueous solutions containing toxic cadmium and lead ions. The material was characterized by means of scanning electron microscopy, Fourier-transformed infrared spectroscopy, nuclear magnetic resonance spectroscopy and amino acid profiling. To check the sorption capacity of spent biomass against Pb and Cd ions, equilibrium studies were performed. To learn about the nature of the sorption process, kinetic modelling was carried out and the obtained results showed that the adsorption process is best described by the pseudo-second-order kinetic model (PSO), which suggests that the sorption process is connected with the chemical bonding of the ions on the sorbent surface. Information provided by the amino acid profile made it possible to predict the adsorption mechanism and FTIR analysis proved the participation of different chemical groups in the removal process. According to the equilibrium studies, the best-fitted isotherm was the Freundlich model for all used materials and metal ions considering the correlation coefficient. Summarizing the results, the spent biomass after the PHA production is an effective biosorbent and can be reused for heavy metal bioremediation.

Approach to Circular Chemistry Preparing New Polyesters from Olive Oil

The transformation of cooking oils and their waste into polyesters is a challenge for circular chemistry. Herein, we have used epoxidized olive oil (EOO), obtained from cooking olive oil (COO), and various cyclic anhydrides (such as phthalic anhydride PA, maleic anhydride MA, and succinic anhydride SA) as raw materials for the preparation of new bio-based polyesters. For the synthesis of these materials, we have used the bis(guanidine) organocatalyst 1 and tetrabutylammonium iodide (Bu₄NI) as cocatalyst. The optimal reaction conditions for the preparation of poly(EOO-co-PA) and poly(EOO-co-MA) were 80 °C for 5 h using toluene as solvent; however, the synthesis of poly(EOO-co-SA) required more extreme reaction conditions. Furthermore, we have exclusively succeeded in obtaining the trans isomer for MA-polyester. The obtained biopolyesters were characterized by NMR, Fourier transform infrared, thermogravimetric analysis, and scanning electron microscopy analyses. Since there are few examples of functionalized and defined compounds based on olive oil, it is innovative and challenging to transform these natural-based compounds into products with high added value.

Poly(3-hydroxybuyrate) production from industrial hemp waste pretreated with a chemical-free hydrothermal process

In this study, a mild two-stage hydrothermal pretreatment was employed to optimally valorize industrial hemp (Cannabis sativa sp.) fibrous waste into sugars for Poly(3-hydroxybuyrate) (PHB) production using recombinant Escherichia coli LSBJ. Biomass was pretreated using hot water at 160, 180, and 200°C for 5 and 10 minutes (15% solids), followed by disk refining. The sugar yields during enzymatic hydrolysis were found to improve with increasing temperature and the yields for hot water-disk refining pretreatment (HWDM) were higher compared to only hot water pretreatment at all conditions. The maximum glucose (56 g/L) and cellulose conversion (92%) were achieved for HWDM at 200°C for 10 minutes. The hydrolysate obtained was fermented at a sugar concentration of 20 g/L. The PHB inclusion and concentration of 48% and 1.8 g/L, respectively, were similar to those from pure sugars. A pH-controlled fermentation resulted in a near bi-fold increase in PHB yield (3.46 g/L).

Systematizing Microbial Bioplastic Production for Developing Sustainable Bioeconomy: Metabolic Nexus Modeling, Economic and Environmental Technologies Assessment

The excessive usage of non-renewable resources to produce plastic commodities has incongruously influenced the environment's health. Especially in the times of COVID-19, the need for plastic-based health products has increased predominantly. Given the rise in global warming and greenhouse gas emissions, the lifecycle of plastic has been established to contribute to it significantly. Bioplastics such as polyhydroxy alkanoates, polylactic acid, etc. derived from renewable energy origin have been a magnificent alternative to conventional plastics and reconnoitered exclusively for combating the environmental footprint of petrochemical plastic. However, the economically reasonable and environmentally friendly procedure of microbial bioplastic production has been a hard nut to crack due to less scouted and inefficient process optimization and downstream processing methodologies. Thereby, meticulous employment of computational tools such as genome-scale metabolic modeling and flux balance analysis has been practiced in recent times to understand the effect of genomic and environmental perturbations on the phenotype of the microorganism. In-silico results not only aid us in determining the biorefinery abilities of the model microorganism but also curb our reliance on equipment, raw materials, and capital investment for optimizing the best conditions. Additionally, to accomplish sustainable large-scale production of microbial bioplastic in a circular bioeconomy, extraction, and refinement of bioplastic needs to be investigated extensively by practicing techno-economic analysis and life cycle assessment. This review put forth state-of-the-art know-how on the proficiency of these computational techniques in laying the foundation of an efficient bioplastic manufacturing blueprint, chiefly focusing on microbial polyhydroxy alkanoates (PHA) production and its efficacy in outplacing fossil based plastic products.

The limitations of bioeconomy LCA studies for understanding the transition to sustainable bioeconomy

Purpose

Transition to bioeconomy requires all actors and stakeholders to measure the impact of systems that use bioresources and technologies to provision society. There are however some challenges with integrating LCA into business development and management, which have important implications for bioeconomy. There have been many LCA studies published in the twenty-first century, but the question must be answered: how useful are these LCA studies to help understand and manage transition to sustainable bioeconomy?

Method

This research used a structured literature review to identify 83 bioeconomy LCA studies published from January 2006 to June 2021 (excluding bioenergy). The studies were analysed for compliance with the ISO 14044 standard, with specific reference to the goal, commissioning perspective, system boundary, function and functional unit, impact methods and categories.

Results and discussions

It was found that more than 85% of the studies reviewed failed to present the required goal statement and a description of the function of the system. Nearly 13% of the studies did not define the system boundary, and only 17% included a full life cycle including raw material extraction, production, use and end-of-life stages. The majority of the LCA studies surveyed from 2006 to 2021 were either (i) not in compliance with the ISO standards or (ii) space and style limitations of the publication process prevented competent practitioners from properly conveying their work. This suggests that the value and integrity of the literature are undermined by not rigorously addressing the first and most important stage of an LCA study.

Conclusion

When interpreting the results, a major shortcoming noted was that most studies did not consider the industrial symbiosis needed between feedstock, technology, primary products, side streams, downstream valorisation and long-term circularity in order to properly understand the transition pathways required. Bioeconomy technologies were imagined as displacers for feedstocks and processes to adapt business as usual, rather than as transformers of the system to a sustainable footing.

Recommendation

If LCA studies are going to provide meaningful information for actors and stakeholders to assess whether a system will be able to operate sustainably, studies should include a full, integrated system, standards should be adhered to and approaches should perhaps go beyond mere eco-efficiency, or doing less harm, as these are not necessarily indicative of sustainability. Historical bioeconomy LCA studies do not provide great insight into the transition to sustainable bioeconomy.

Supplementary information

The online version contains supplementary material available at 10.1007/s11367-022-02053-w.

Robust process for high yield conversion of non-degradable polyethylene to a biodegradable plastic using a chemo-biotechnological approach

In this study, the optimisation of a process for producing medium-chain-length polyhydroxyalkanoate (mcl-PHA) by Pseudomonas putida KT2440 when fed with a polyethene (PE)-derived fatty acid mixture was investigated. The PE was pyrolysed to produce a hydrocarbon wax that was subsequently oxidised to produce a mixture of fatty acids, purified, and used as a PHA substrate for the growth and selection of microorganisms. Based on the shaken flask screening, a production strain, i.e., Pseudomonas putida KT2440, was selected for conducting bioreactor studies. Feeding PE-derived fatty acids in a 20-L setup resulted in high mcl-PHA yields (83.0 g L^-1 CDW with 65% PHA in 25 h). Furthermore, life-cycle assessment (LCA) was conducted to determine the environmental advantages of the proposed process and its impacts compared to those of other technologies for treating PE-derived waste streams. We conclude that processing waste PE into PHA, rather than incineration, produces biodegradable material while also reducing the additional emissions that arise from traditional PE waste treatment processes, such as incineration to gain energy.

Integrated analysis of Whole genome sequencing and life cycle assessment for polyhydroxyalkanoates production by Cupriavidus sp. ISTL7

The current study demonstrates the enhanced production capability of strain Cupriavidus sp. ISTL7 for polyhydroxyalkanoates (PHA) using acetate and glucose (4.93 ± 0.4571 g L^-1) which was characterised analytically by GC-MS, FTIR and NMR analysis. Whole genome sequencing of strain ISTL7 unveiled an array of PHA metabolism genes which included phaA, phaB and phaC. Life cycle assessment of the protocol established that the production was most sustainable with the carbon source acetate. + Glucose as compared to acetate/glucose alone. It also concluded that solvent extraction of PHA and energy consumption during the process requires optimization to sustain the production on ecological fronts. Additionally, acetoacetyl-CoA reductase (phaB) gene was molecularly cloned, expressed and purified (27 KDa, 2.63 mg/ml). Conclusively, Cupriavidus sp. ISTL7 is a potential strain for PHA production with a scope of improvement on energy fronts which would transform the production environmentally and economically appealing.

A polyhydroxyalkanoates bioprocess improvement case study based on four fed-batch feeding strategies

The modelling and optimization of a process for the production of the medium chain length polyhydroxyalkanoate (mcl-PHA) by the bacterium Pseudomonas putida KT2440 when fed a synthetic fatty acid mixture (SFAM) was investigated. Four novel feeding strategies were developed and tested using a constructed model and the optimum one implemented in further experiments. This strategy yielded a cell dry weight of 70.6 g l^-1 in 25 h containing 38% PHA using SFAM at 5 l scale. A phosphate starvation strategy was implemented to improve PHA content, and this yielded 94.1 g l^-1 in 25 h containing 56% PHA using SFAM at 5 l scale. The process was successfully operated at 20 l resulting in a cell dry weight of 91.2 g l^-1 containing 65% PHA at the end of a 25-h incubation.

Recent Advances in the Biosynthesis of Polyhydroxyalkanoates from Lignocellulosic Feedstocks

Polyhydroxyalkanoates (PHA) are biodegradable polymers that are considered able to replace synthetic plastic because their biochemical characteristics are in some cases the same as other biodegradable polymers. However, due to the disadvantages of costly and non-renewable carbon sources, the production of PHA has been lower in the industrial sector against conventional plastics. At the same time, first-generation sugar-based cultivated feedstocks as substrates for PHA production threatens food security and considerably require other resources such as land and energy. Therefore, attempts have been made in pursuit of suitable sustainable and affordable sources of carbon to reduce production costs. Thus, in this review, we highlight utilising waste lignocellulosic feedstocks (LF) as a renewable and inexpensive carbon source to produce PHA. These waste feedstocks, second-generation plant lignocellulosic biomass, such as maize stoves, dedicated energy crops, rice straws, wood chips, are commonly available renewable biomass sources with a steady supply of about 150 billion tonnes per year of global yield. The generation of PHA from lignocellulose is still in its infancy, hence more screening of lignocellulosic materials and improvements in downstream processing and substrate pre-treatment are needed in the future to further advance the biopolymer sector.

The Life Cycle Assessment for Polylactic Acid (PLA) to Make It a Low-Carbon Material

The massive plastic production worldwide leads to a global concern for the pollution made by the plastic wastes and the environmental issues associated with them. One of the best solutions is replacing the fossil-based plastics with bioplastics. Bioplastics such as polylactic acid (PLA) are biodegradable materials with less greenhouse gas (GHG) emissions. PLA is a biopolymer produced from natural resources with good mechanical and chemical properties, therefore, it is used widely in packaging, agriculture, and biomedical industries. PLA products mostly end up in landfills or composting. In this review paper, the existing life cycle assessments (LCA) for PLA were comprehensively reviewed and classified. According to the LCAs, the energy and materials used in the whole life cycle of PLA were reported. Finally, the GHG emissions of PLA in each stage of its life cycle, including feedstock acquisition and conversion, manufacturing of PLA products, the PLA applications, and the end of life (EoL) options, were described. The most energy-intensive stage in the life cycle of PLA is its conversion. By optimizing the conversion process of PLA, it is possible to make it a low-carbon material with less dependence on energy sources.

Climate Change Implications of Bio-Based and Marine-Biodegradable Plastic: Evidence from Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)

Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate), PHBH or PHBHHx, is a novel bio-based polymer that is biodegradable in both soil and marine environments. While bio-based and biodegradability are often celebrated features to mitigate environmental problems of plastics, their life cycle environmental impacts contain uncertainties that are yet to be fully understood. To develop effective introduction schemes for PHBH, this study assessed the life cycle climate change implications of PHBH. We computed the life cycle greenhouse gas emissions (GHG) and fossil resource consumption of produce bags and spoons composed of PHBH and their fossil-based alternatives based on industrial-scale data. The products were assessed against 10 end-of-life scenarios for commercial plastics. As a result, the cradle-to-gate GHG of PHBH ranged between 0.32 and 16.5 kgCO2e/kg-PHBH depending on the land-use change assumed for the biomass production. The product-based comparative analysis presented that PHBH spoons have lower cradle-to-grave GHG emissions over their fossil-based alternatives but not with produce bags because PHBH spoons have a smaller GHG per functional unit than that of its fossil counterpart. The end-of-life scenario analysis conveyed that PHBH should be introduced to a region with a plastic waste management system that avoids methane generation and facilitates energy recovery.

Accumulation of PHA in the Microalgae Scenedesmus sp. under Nutrient-Deficient Conditions

Traditional plastics have undoubted utility and convenience for everyday life; but when they are derived from petroleum and are non-biodegradable, they contribute to two major crises today's world is facing: fossil resources depletion and environmental degradation. Polyhydroxyalkanoates are a promising alternative to replace them, being biodegradable and suitable for a wide variety of applications. This biopolymer accumulates as energy and carbon storage material in various microorganisms, including microalgae. This study investigated the influence of glucose, N, P, Fe, and salinity over the production of polyhydroxyalkanoate (PHA) by Scenedesmus sp., a freshwater microalga strain not previously explored for this purpose. To assess the effect of the variables, a fractional Taguchi experimental design involving 16 experimental runs was planned and executed. Biopolymer was obtained in all the experiments in a wide range of concentrations (0.83-29.92%, w/w DW), and identified as polyhydroxybutyrate (PHB) by FTIR analysis. The statistical analysis of the response was carried out using Minitab 16, where phosphorus, glucose, and iron were identified as significant factors, together with the P-Fe and glucose-N interactions. The presence of other relevant macromolecules was also quantified. Doing this, this work contributes to the understanding of the critical factors that control PHA production and present Scenedesmus sp. as a promising species to produce bio-resources in commercial systems.

Vimentin Association with Nuclear Grooves in Normal MEF 3T3 Cells

Vimentin, an intermediate filament protein present in leukocytes, blood vessel endothelial cells, and multiple mesenchymal cells, such as mouse embryonic fibroblasts (MEF 3T3), is crucial for various cellular processes, as well as for maintaining the integrity and durability (stability) of the cell cytoskeleton. Vimentin intermediate filaments (VIFs) adhere tightly to the nucleus and spread to the lamellipodium and tail of the cell, serving as a connector between the nucleus, and the cell's edges, especially in terms of transferring mechanical signals throughout the cell. How these signals are transmitted exactly remains under investigation. In the presented work, we propose that vimentin is involved in that transition by influencing the shape of the nucleus through the formation of nuclear blebs and grooves, as demonstrated by microscopic observations of healthy MEF (3T3) cells. Grooved, or "coffee beans" nuclei, have, to date, been noticed in several healthy cells; however, these structures are especially frequent in cancer cells-they serve as a significant marker for recognition of multiple cancers. We observed 288 MEF3T3 cells cultured on polyhydroxyoctanoate (PHO), polylactide (PLA), and glass, and we identified grooves, coaligned with vimentin fibers in the nuclei of 47% of cells cultured on PHO, 50% of cells on glass, and 59% of cells growing on PLA. We also observed nuclear blebs and associated their occurrence with the type of substrate used for cell culture. We propose that the higher rate of blebs in the nuclei of cells, cultured on PLA, is related to the microenvironmental features of the substrate, pH in particular.

What Has Been Trending in the Research of Polyhydroxyalkanoates? A Systematic Review

Over the past decades, enormous progress has been achieved with regard to research on environmentally friendly polymers. One of the most prominent families of such biopolymers are bacterially synthesized polyhydroxyalkanoates (PHAs) that have been known since the 1920s. However, only as recent as the 1990s have extensive studies sprung out exponentially in this matter. Since then, different areas of exploration of these intriguing materials have been uncovered. However, no systematic review of undertaken efforts has been conducted so far. Therefore, we have performed an unbiased search of up-to-date literature to reveal trending topics in the research of PHAs over the past three decades by data mining of 2,227 publications. This allowed us to identify eight past and current trends in this area. Our study provides a comprehensive review of these trends and speculates where PHA research is heading.