Use of the ultrasonic cavitation in wool dyeing process: Effect of the dye-bath temperature

Selective Modifications of Sheep Wool Usable in Non-Textile Applications

The traditional textile use of wool as a valuable renewable material needs alternative applications in order to, besides sheep milk and meat, valorize currently unnecessary wool. Each type of product containing sheep wool requires wool with customized properties. Finding suitable physical and chemical modifications needed to develop new products while minimizing harmful side effects is a challenge for scientists. The presented review provides a brief overview of works published over the last decade associated with innovative wool scouring, dyeing, antifelting, and modification of its structure without the ambition to present complete, detailed data.

Improvement of wet rub fastness in continuous dyeing with c.i. Sulphur Black 1 by ultrasonic treatment

C.I. Sulphur Black 1 is among the most important dyes for cellulose textiles, as this dye offers a maximum colour depth at reasonable costs. In its final form the dye is present as solid pigment, thus limited wet rub fastness can be an issue. Controlled re-oxidation of the leuco form into the oxidised dye pigment and intensive washing and soaping are measures to achieve acceptable wet rub fastness. In this study pad-steam dyeing with C.I. Sulphur Black 1 was used to investigate the effects of an intensified washing process with use of ultrasonification on rub fastness. Ultrasound was applied following to steam fixation of the dye. Introduction of ultrasound into the following process steps was investigated: water seal, warm rinse, oxidation, soaping, cold rinse. Best results in rub fastness were obtained by combination of soaping and ultrasound processing. The high shear rate near to the fibre surface led to a reduction of the thickness of the stagnant diffusion layer and more intense removal of loosely bound dispersed dye. As a result of the treatment an improvement in wet rub fastness of the dyeings was achieved. Duration of 60 - 120 s was found sufficient to remove the major part of surface bound pigments which allows an integration into continuous pad-steam dyeing processing. The results demonstrate that ultrasound washing may lead to improved rub fastness of other dyeings where a pigment is the final form of the dye. The method thus could be extended to vat dyes including indigo, or naphthol dyes.

Ultrasound-assisted fabrication of biopolymer materials: A review

There is an urgent need to develop technologies that can physically manipulate the structure of biocompatible and green polymer materials in order to tune their performance in an efficient, repeatable, easy-to-operate, chemical-free, non-contact, and highly controllable manner. Ultrasound technology produces a cavitation effect that promotes the generation of free radicals, the fracture of chemical chain segments and a rapid change of morphology. The cavitation effects are accompanied by thermal, chemical, and biological effects that interact with the material being studied. With its high efficiency, cleanliness, and reusability applications, ultrasound has a vast range of opportunity within the field of natural polymer-based materials. This work expounds the basic principle of ultrasonic cavitation and analyzes the influence that ultrasonic strength, temperature, frequency and induced liquid surface tension on the physical and chemical properties of biopolymer materials. The mechanism and the influence that ultrasonic modification has on materials is discussed, with highlighted details on the agglomeration, degradation, morphology, structure, and the mechanical properties of these novel materials from naturally derived polymers.

Cavitation based treatment of industrial wastewater: A critical review focusing on mechanisms, design aspects, operating conditions and application to real effluents

Acoustic cavitation (AC) and hydrodynamic cavitation (HC) coupled with advanced oxidation processes (AOPs) are prominent techniques used for industrial wastewater treatment though most studies have focused on simulated effluents. The present review mainly focuses on the analysis of studies related to real industrial effluent treatment using acoustic and hydrodynamic cavitation operated individually and coupled with H₂O₂, ozone, ultraviolet, Fenton, persulfate and peroxymonosulfate, and other emerging AOPs. The necessity of using optimum loadings of oxidants in the various AOPs for obtaining maximum COD reduction of industrial effluent have been demonstrated. The review also presents critical analysis of designs of various HCRs that have been or can be used for the treatment of industrial effluents. The impact of operating conditions such as dilution, inlet pressure, ultrasonic power, pH, and operating temperature have been also discussed. The economic aspects of the industrial effluent treatment have been analyzed. HC can be considered as cost-efficient approach compared to AC on the basis of the lower operating costs and better transfer efficiencies. Overall, HC combined with AOPs appears to be an effective treatment strategy that can be successfully implemented at industrial-scale of operation.

Sustainable application of cochineal-based anthraquinone dye for the coloration of bio-mordanted silk fabric

Natural colors particularly animal-based colorants are employed in the field of cosmetics, food, and flavors and also gaining popularity in textiles, due to their soothing nature. In this study, the microwave-assisted extraction of colorant from cochineal insects for dyeing of bio-mordanted silk has been carried out. Acidic, methanolic, and acidified methanol solubilized media were used to extract the natural colorant from cochineal under microwave irradiation for 1-6 min. Bio-mordants have been employed at optimized conditions to make the process greener and sustainable. It is found that acid solubilized extract of pH 4, employed at 55 °C for 55 min containing 5 g/100 mL of Glauber's salt as exhausting agent has given high color strength onto microwave-treated silk fabric. Suggested ISO standards for colorfastness have revealed that bio-mordants have given excellent color depth and excellent rating of fastness properties, compared with chemical mordants used. It is found that microwave treatment has not only improved the dyeing behavior of colorant extracted from cochineal in acid solubilized medium but also enhanced the color characteristics onto bio-mordanted silk fabric.

Effect of sonochemical scouring on the surface morphologies, mechanical properties, and dyeing abilities of wool fibres

Ultrasonics has the potential to reduce the cost and environmental impact of textile processing. This work investigates the effects of ultrasonic irradiation during wool scouring on fibre surface morphologies, fibre mechanical properties, and fibre dyeing abilities. A range of ultrasonic frequencies were used in the scouring bath to examine the forms of fibre cuticle damage. It is observed that wool fibres underwent ultrasonic irradiation at a low frequency have severe modifications of the fibre surface structure. Despite some visible disruptions to the fibre scale structure however, ultrasonic irradiation has shown a negligible impact on the fibre mechanical properties, especially bending abrasion resistance which depends largely on the fibre surface conditions, and is responsible for the handle and pilling propensity of the resultant fabrics. Dyeing abilities were investigated on wool samples using commercially available acid dye and reactive dye. It is found that ultrasonically scoured wool has a quicker dye uptake in the early stage of low temperature dyeing for both acid dye and reactive dye, than the conventionally scoured wool.

Ultrasound-assisted pre-treatment and dyeing of jute fabrics with reactive and basic dyes

Ultrasonic dyeing has been investigated as a means to increase the diffusion of the dye molecules into the fiber for the dyeing of various fibers. However, for scouring, bleaching, and dyeing of jute fabrics, the beneficial effect of sonication was never realized. In this work, we report the effect of sonicated scouring and bleaching of jute fabrics on their physicomechanical properties and the dyeability in the conventional dyeing with reactive and basic dyes. The sonicated scoured and bleached fabric showed higher whiteness index and weight loss but the tensile strength and yellowness index decreased compared to the conventionally scoured and bleached jute fabric. The sonicated scoured fabric showed partial removal of lignin but the conventionally scoured fabric did not show any change in lignin content. It was found that in the case of conventional dyeing, the sonicated scoured and bleached fabric produced higher color strength than the jute fabric scoured and bleached at the same conditions but without sonication. Moreover, we also investigated the effect of ultrasound on the dyeing and color fastness properties of jute fabric dyed with two reactive and two basic dyes. It was found that the sonicated dyeing produced higher color strength compared to the fabrics dyed without sonication. Both conventional and sonicated dyed fabric showed very similar color fastness properties to light, washing, and rubbing indicating no degradation of dyes occurred during sonicated dyeing.

Determination of orientin in Trollius chinensis using ultrasound-assisted extraction and high performance liquid chromatography: Several often-overlooked sample preparation parameters in an ultrasonic bath

The erratic pressure intensities and cavitation exhibited in an ultrasonic bath pose various during practical application. To achieve the most efficient experimental design, this manuscript aims to discover violently sites that are subject to the effect of slight changes in position on cavitation and ultrasound intensity distributed in the ultrasonic bath. In addition, optimization several often over-looked ultrasound parameters and experimental conditions, are intended to place the reaction vessel properly and operate under suitable experimental conditions to obtain the maximum yield of target analyte. In this study, an investigation of the various ultrasound intensities and cavitation in ultrasonic bath space were conducted with the help of the orientin yield using ultrasound-assisted extraction. Conventional parameters such as the volume fraction of ethanol, liquid-solid ratio, ultrasound irradiation power, time and frequency, and reaction temperature were investigated, all of which affect the extractive yield factors. Also several often over-looked parameters such as the extraction vessel position in the ultrasonic bath base, the distance between the bottom of the extraction vessel and the ultrasonic bath base, the diameter, the shape and the texture of the extraction vessel, height of the liquid medium and the ultrasound propagating medium salt concentration in the ultrasonic bath were tested exhaustively in this study. These results can therefore serve as a guide to optimize the usage of the ultrasonic bath for future applications.