Performance and energetic analysis of hydrodynamic cavitation and potential integration with existing advanced oxidation processes: A case study for real life greywater treatment

Application of effective orifice jet length for treating SST effluent of STP by hydrodynamic cavitation

Advanced oxidation process in general and hydrodynamic cavitation, in particular, has emerged as a promising technology for the treatment of wastewater in the last few years as the process is energy-efficient and cost-effective. In this process, cavities are generated due to local pressure drops caused by constrictions. This work aimed to investigate the potential of hydrodynamic cavitation as a tertiary treatment to treat the secondary sedimentation tank effluent of a sewage treatment plant, with two laboratory-scale experimental setups having an orifice plate of a 1 mm diameter hole. The process dependency was estimated by optimizing inlet pressure (0.8 bar for setup I and 5 bar for setup II). Moreover, effective orifice jet length was varied to investigate the impact of fluid buoyancy force on expansion and collapse of a cavity on the chemical oxygen demand removal and disinfection potential. At L2 length (two-thirds of the original length), both setups can degrade the organic and inorganic pollutants to the maximum extent. With the optimum condition in setup II, maximum COD, TSS, and fecal coliform degradation were 80.47%, 62.83%, and 52.27%, respectively, compared to setup I.

Non-thermal, energy efficient hydrodynamic cavitation for food processing, process intensification and extraction of natural bioactives: A review

Hydrodynamic cavitation (HC) is the process of bubbles formation, expansion, and violent collapse, which results in the generation of high pressures in the order of 100-5000 bar and temperatures in the range of 727-9727 °C for just a fraction of seconds. Increasing consumer demand for high-quality foods with higher nutritive values and fresh-like sensory attributes, food processors, scientists, and process engineers are pushed to develop innovative and effective non-thermal methods as an alternative to conventional heat treatments. Hydrodynamic cavitation can play a significant role in non-thermal food processing as it has the potential to destroy microbes and reduce enzyme activity while retaining essential nutritional and physicochemical properties. As hydrodynamic cavitation occurs in a flowing liquid, there is a decrease in local pressure followed by its recovery; hence it can be used for liquid foods. It can also be used to create stable emulsions and homogenize food constituents. Moreover, this technology can extract food constituents such as polyphenols, essential oils, pigments, etc., via biomass pretreatment, cell disruption for selective enzyme release, waste valorization, and beer brewing. Other applications related to food production include water treatment, biodiesel, and biogas production. The present review discusses the application of HC in the preservation, processing, and quality improvement of food and other related applications. The reviewed examples in this paper demonstrate the potential of hydrodynamic cavitation with further expansion toward the scaling up, which looks at commercialization as a driving force.

The effect of the combined system of hydrodynamic cavitation, ozone, and hydrogen peroxide on chlorophyll a and organic substances removal in the raw water

Increased levels of nutrients and algae can cause drinking water problems in communities. Harmful algal blooms affect humans, fish, marine mammals, birds, and other animals. In the present study, we investigated the use of a combined system [Hydrodynamic Cavitation, Ozone (O₃), and Hydrogen Peroxide (H₂O₂)] on the removal of Chlorophyll a and Organic substances in the raw water was investigated. The Effect of different operating conditions such as pH, cavitation time, pressure, distance, flow rate, ozone dose, and hydrogen peroxide concentration was studied. Utilizing the Taguchi design method, experiments were planned and optimized. The combined system treatment yielded a maximum reduction in Chlorophyll a and Total Organic Carbon (TOC) at an optimum condition of pH 5, cavitation pressure 5 bar, flow rate of 1 m³/h, a distance of 25 cm from the orifice plate, O₃ 3 g/h and 2 g/l of H₂O₂ concentrations. The most efficient factor in the degradation of TOC and Chlorophyll a, was cavitation pressure based on the percentage contributions of each parameter (38.64 percent and 35.05 percent, respectively). H₂O₂ was found to have the most negligible impact on degradation efficiency (4.24 percent and 4.11 percent, respectively).

Contemporary application of microbubble technology in water treatment

Microbubble (MB) technology constitutes a suite of promising low-cost technologies with potential applications in various sectors. Microbubbles (MBs) are tiny gas bubbles with diameters in the micrometre range of 10-100 μm. Along with their small size, they share special characteristics like slow buoyancy, large gas-liquid interfacial area and high mass-transfer efficiency. Initially, the review examines the key dissimilarities among the different types of microbubble generators (MBG) towards economic large-scale production of MBs. The applications of MBs to explore their effectiveness at different stages of wastewater treatment extending from aeration, separation/ flotation, ozonation, disinfection and other processes are investigated. A summary of the recent advances of MBs in real and synthetic wastewater treatment, existing research gaps, and limitations in upscaling of the technology, conclusion and future recommendations is detailed. A critical analysis of the energetics and treatment cost of combined approaches of MB technology with other advanced oxidation processes (AOPs) is carried out highlighting the potential applicability of hybrid technology in large-scale wastewater treatment.

UV-Vis Activated Cu2O/SnO2/WO3 Heterostructure for Photocatalytic Removal of Pesticides

A three-steps sol–gel method was used to obtain a Cu₂O/SnO₂/WO₃ heterostructure powder, deposited as film by spray pyrolysis. The porous morphology of the final heterostructure was constructed starting with fiber-like WO₃ acting as substrate for SnO₂ development. The SnO₂/WO₃ sample provide nucleation and grew sites for Cu₂O formation. Diffraction evaluation indicated that all samples contained crystalline structures with crystallite size varying from 42.4 Å (Cu₂O) to 81.8 Å (WO₃). Elemental analysis confirmed that the samples were homogeneous in composition and had an oxygen excess due to the annealing treatments. Photocatalytic properties were tested in the presence of three pesticides—pirimicarb, S-metolachlor (S-MCh), and metalaxyl (MET)—chosen based on their resilience and toxicity. The photocatalytic activity of the Cu₂O/SnO₂/WO₃ heterostructure was compared with WO₃, SnO₂, Cu₂O, Cu₂O/SnO₂, Cu₂O/WO₃, and SnO₂/WO₃ samples. The results indicated that the three-component heterostructure had the highest photocatalytic efficiency toward all pesticides. The highest photocatalytic efficiency was obtained toward S-MCh (86%) using a Cu₂O/SnO₂/WO₃ sample and the lowest correspond to MET (8.2%) removal using a Cu₂O monocomponent sample. TOC analysis indicated that not all the removal efficiency could be attributed to mineralization, and by-product formation is possible. Cu₂O/SnO₂/WO₃ is able to induce 81.3% mineralization of S-MCh, while Cu₂O exhibited 5.7% mineralization of S-MCh. The three-run cyclic tests showed that Cu₂O/SnO₂/WO₃, WO₃, and SnO₂/WO₃ exhibited good photocatalytic stability without requiring additional procedures. The photocatalytic mechanism corresponds to a Z-scheme charge transfer based on a three-component structure, where Cu₂O exhibits reduction potential responsible for O₂ production and WO₃ has oxidation potential responsible for HO· generation.

Hydrodynamic cavitation as an efficient water treatment method for various sewage:- A review

With the development of industry and the rapid growth of population, the current water treatment technologies face many challenges. Hydrodynamic cavitation as a green and efficient means of water treatment has attracted much attention. During the hydrodynamic cavitation, enormous energy could be released into the surrounding liquid which causes thermal effects (local hotspots with 4600 K), mechanical effects (pressures of 1500 bar) and chemical effects (hydroxyl radicals). These conditions can degrade bacteria and organic substance in sewage. Moreover, the combination of hydrodynamic cavitation and other water treatment methods can produce a coupling effect. In this review, we summarize the methods of hydrodynamic cavitation and the performance of water treatment for different types of sewage. The application of hydrodynamic cavitation reactors with different structures in water treatment are also evaluated and discussed. The design and optimization of high-performance hydrodynamic cavitation reactor are the most crucial issues for the application of hydrodynamic cavitation in water treatment. Finally, recommendations are provided for the future progress of hydrodynamic cavitation for water treatment.

Investigation into cavitational intensity and COD reduction performance of the pinned disc reactor with various rotor-stator arrangements

In this study, the hydrodynamic cavitation and wastewater treatment performance of a rotary generator with pin disk for hydrodynamic cavitation are investigated. Various geometrical features and arrangements of rotor and stator pins were evaluated to improve the configuration of the cavitation device. The pilot device used to perform the experiments was upgraded with a transparent cover that allows visualization of the hydrodynamic cavitation in the rotor-stator region with high-speed camera and simultaneous measurement of pressure fluctuations. Based on the hydrodynamic characteristics, three arrangements were selected and evaluated with respect to the chemical effects of cavitation on a 200-liter wastewater influent sample. The experimental results show that the rotational speed and the spacing of the rotor pins have the most significant effect on the cavitation intensity and effectiveness, while the pin diameter and the surface roughness are less significant design parameters. Cavitation intensity increases with pin velocity, but can be inhibited if the pins are arranged too close together. At best configuration, COD was reduced by 31% in 15 liquid passes, consuming 8.2 kWh/kg COD. The number of liquid passes also proved to be an important process parameter for improving the energy efficiency.

Performance evaluation of a novel pilot-scale pinned disc rotating generator of hydrodynamic cavitation

This study investigates hydrodynamic performance of a novel pinned disc rotating generator of hydrodynamic cavitation in comparison with a serrated disc variant on a pilot-scale. Experimental results show that at a given rotational speed and liquid flow rate, the pinned disc generates more intense cavitation (i.e. lower cavitation number, higher volume fraction of vapor and higher amplitude of pressure fluctuations) than the serrated disc, while also consuming less energy per liquid pass (i.e., higher flow rate and pumping pressure difference of water at similar power consumption). Additionally, mechanical and chemical wastewater treatment performance of the novel cavitator was evaluated on an 800 L influent sample from a wastewater treatment plant. Mechanical effects resulted in a reduction of average particle size from 148 to 38 µm and increase of specific surface area, while the oxidation potential was confirmed by reduction of COD, TOC, and BOD up to 27, 23 and 30% in 60 cavitation passes, respectively. At optimal operating conditions and 30 cavitation passes, pinned disc cavitator had a 310% higher COD removal capacity while consuming 65% less energy per kg of COD removed than the serrated disc cavitator. Furthermore, the specific COD-reduction energy consumption of the pinned disc cavitator on the pilot scale is comparable to the best cases of lab-scale orifice and venturi devices operating at much lower wastewater processing capacity.

Fast and efficient removal of Pb(II) ion and malachite green dye from wastewater by using magnetic activated carbon-cobalt nanoparticles

A high-surface-area and inexpensive activated carbon has been produced from lemon peel using chemical activation with H₃PO₄ at 500 °C in a N₂ atmosphere. Afterwards, the synthesized cobalt nanoparticles using coprecipitation method were adsorbed on the activated carbon surface, and as a result magnetic activated carbon was obtained. Sample characterization has been assessed via X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, X-ray photoelectron spectroscopy, nitrogen adsorption-desorption and magnetic properties. It was found that magnetic activated carbon-cobalt nanoparticles (MAC/Co) synthesized had a high saturation magnetization. The MAC/Co revealed super-paramagnetic behaviors at room temperature, and have been readily isolated from solution by using an exterior magnet. Next, adsorption behavior of malachite green and Pb(II) onto the generated MAC/Co has been examined. Sorption kinetics and equilibrium have been studied using batch procedure. The kinetic and isothermal adsorption results were matched completely with the Elovich and Langmuir models, respectively. Based on the Langmuir model, the highest adsorption capacities of malachite green dye and Pb(II) ion respectively were 263.2 and 312.5 mg g^-1 at room temperature. Based on the results, the MAC/Co is a probable economic and effective adsorbent that can be employed as a new adsorbent to remove malachite green dye and Pb(II) from wastewater.