An environmentally friendly technology of disassembling electronic components from waste printed circuit boards

Review on the gentle hydrometallurgical treatment of WPCBs: Sustainable and selective gradient process for multiple valuable metals recovery

The metal resource crisis and the inherent need for a low-carbon circular economy have driven the rapid development of e-waste recycling technology. High-value waste printed circuit boards (WPCBs) are an essential component of e-waste. However, WPCBs are considered hazardous to the ecosystem due to the presence of heavy metals and brominated organic polymers. Therefore, achieving the recycling of metals in WPCBs is not only a strategic requirement for building a green ecological civilization but also an essential guarantee for achieving a safe supply of mineral resources. This review systematically analyzes the hydrometallurgical technology of metals in WPCBs in recent years. Firstly, the different unit operations of pretreatment in the hydrometallurgical process, which contain disassembly, crushing, and pre-enrichment, were analyzed. Secondly, environmentally friendly hydrometallurgical leaching systems and high-value product regeneration technologies used in recent years to recover metals from WPCBs were evaluated. The leaching techniques, including cyanidation, halide, thiourea, and thiosulfate for precious metals, and inorganic acid, organic acid, and other leaching methods for base metals such as copper and nickel in WPCBs, were outlined, and the leaching performance and greenness of each leaching system were summarized and analyzed. Eventually, based on the advantages of each leaching system and the differences in chemical properties of metals in WPCBs, an integrated and multi-gradient green process for the recovery of WPCBs was proposed, which provides a sustainable pathway for the recovery of metals in WPCBs. This paper provides a reference for realizing the gradient hydrometallurgical recovery of metals from WPCBs to promote the recycling metal resources.

High Value-Added Reutilization of Waste-Printed Circuit Boards Non-Metallic Components in Sustainable Polymer Composites

The reutilization non-metallic components from a waste-printed circuit board (WPCB) has become one of the most significant bottlenecks in the comprehensive reuse of electronic wastes due to its low value and complex compositions, and it has received great attention from scientific and industrial researchers. To effectively address the environmental pollution caused by inappropriate recycling methods, such as incineration and landfill, extensive efforts have been dedicated to achieving the high value-added reutilization of WPCB non-metals in sustainable polymer composites. In this review, recent progress in developing sustainable polymer composites based on WPCB non-metallic components was systematically summarized. It has been demonstrated that the WPCB non-metals can serve as a promising reinforcing and functional fillers to significantly ameliorate some of the physical and chemical properties of polymer composites, such as excellent mechanical properties, enhanced thermal stability, and flame retardancy. The recovery strategies and composition of WPCB non-metals were also briefly discussed. Finally, the future potentials and remaining challenges regarding the reutilization of WPCB non-metallic components are outlined. This work provides readers with a comprehensive understanding of the preparation, structure, and properties of the polymer composites based on WPCB non-metals, providing significant insights regarding the high value-added reutilization of WPCB non-metals of electronic wastes.

A critical review of the pre-processing and metals recovery methods from e-wastes

E-wastes being potential sources of numerous valuable metals are promoted to undergo recycling and recovery under the umbrella of urban mining and circular economy. Thus, the present study provides a critical review of the technological details of different metal recycling processes, pre-treatment methods, and the advancements made in these techniques. Critical evaluation of different metal recovery techniques has also been presented based on the available life cycle assessment (LCA), techno-economic, and industrial-scale studies. The study revealed that the integrated metal recovery techniques serve better in terms of recovery efficiency and environmental performance than any single recovery technique. Also, scaling up of biometallurgical, electrochemical, and super critical fluid extraction methods needs to be promoted due to their better environmental performances.

Urgency of technology and equipment upgrades in e-waste dismantling base: Pollution identification and emission reduction

Recycling of electronic waste (e-waste) and inevitable pollution under current technology have always been a concern of people. Generation and release of pollutants in the recycling process of e-waste are closely related to processing technology and equipment. In this paper, the pollution characteristics of different functional areas and critical processing units in formal e-waste dismantling base have been studied systematically and comprehensively. The results showed that the overall pollutants concentration in crushing workshop and cathode ray tube (CRT) monitor disposing workshop are much higher than other functional areas. Screen-cone glass separation for CRT monitor was the processing unit with the greatest exposure risk and the hazard index (HI) of Pb was 4.60. Pollutant emission factor of the main processing units was calculated and the waste printed circuit board (WPCB) crushing was the most polluted unit. Appropriate improvements in technology and equipment can effectively reduce the generation and release of pollutants. Some reasonable prospects about intelligent equipment and special technologies were proposed for e-waste disposal. All the results provided theoretical and data support for pollution control and technology upgrade of the formal e-waste dismantling base.

Potential and current practices of recycling waste printed circuit boards: A review of the recent progress in pyrometallurgy

Over the last few decades, a substantial amount of e-waste including waste printed circuit boards (WPCBs) has been produced and is accumulating worldwide. More recently, the rate of production has increased significantly, and this trend has raised some serious concerns regarding the need to develop viable recycling methods. The presence of other materials in the WPCBs, such as ceramics and polymers, and the multi-metal nature of WPCBs all contribute to the increased complexity of any recycling process. Among the viable techniques, pyrometallurgy, with the inherent ability to process the waste independent of its composition, is a promising candidate for both rapid and large-scale treatment. In the present study, firstly, the principles of the pyrometallurgical methods for WPCB recycling are discussed. Secondly, the different unit operations of thermochemical pretreatment including incineration, pyrolysis, and molten salt processing are reviewed. Thirdly, the smelting processes for the recovery of metals from WPCBs, as well as the issues surrounding slag formation and subsequent treatment are explained. Fourthly, alternative methods for the recovery of polymers and ceramics, in addition to metal recycling, are elucidated. Fifthly, emission control techniques and the potential for energy recovery are evaluated.

Analysis of environmental sustainability of e-waste in developing countries - a case study from Pakistan

The electronic waste generation rate is increasing drastically at a rate of 3 to 5% per year in developing countries. The aim of this study is to analyze the environmental sustainability and economic benefits of such e-waste management in the developing economies like Pakistan. The life cycle assessment (LCA) method has been employed for streamlined impact analysis of the end-of-life processing of e-waste focusing mainly on laptop computers and liquid crystal display (LCD) desktop computers in Pakistan. The method of cumulative exergy extraction from the natural environment (CEENE) has also been deployed for the relative assessment of resources' consumption of e-waste recycling versus landfilling scenario. The determined impact scores are 1.79E + 03 kg CO₂ eq., 7.19E-07 kg CFC-11 eq., 1.02E + 03 kg 1,4-DCB, 7.13E + 01 kg 1,4-DCB, and 3.41E-03 kg Cu eq. in climate change potential, stratospheric ozone depletion, ecotoxicity potential, human noncarcinogenic potential, and mineral resource depletion impact categories, respectively. The results of CEENE analysis reveal that approximately 80% of the impact on natural resources is reduced by the efficient recycling of e-waste. The comparative assessment of respective scores for current and target material weight recovery (MWR) indicators represented that by increasing the MWR indicator by 33.8% for laptop computers and by 27.2% for LCD computers, the country will achieve an annual economic benefit of US $191.56 million. This is greatly significant for a transitional shift towards e-waste revalorization while realizing the objectives of sustainable resource consumption. Innovative improvement measures ensuring economically feasible, energy-efficient, and environment friendly waste collection, treatment, and recycling practices present an invaluable opportunity for developing countries.

Toxic footprint and materials profile of electronic components in printed circuit boards

Waste printed circuit boards (WPCBs) contain valuable material resources and hazardous substances, thereby posing a challenge for sustainable resource recovery and environmental protection initiatives. Overcoming this challenge will require mapping the toxic footprint of WPCBs to specific materials and substances used in manufacturing electronic components (ECs). Therefore, this work collected 50 EC specimens from WPCBs in five ubiquitous consumer products, such as television, refrigerator, air conditioner, washing machine and computer. The work extracted and analyzed metal contents and used leachability assessments based on tests adopted by the regulatory policies from China and the United States. The work found that copper and iron are the most abundant constituents in ECs, with concentrations ranging 5.90-796.62 g/kg and 0-831.53 g/kg, respectively; whereas abundance of precious metal content is in the order of silver > gold > palladium > platinum, with silver concentration ranging 15-5290 mg/kg. The content of marginally-regulated toxic substance arsenic ranged 0-9700 mg/kg; whereas fully regulated toxic metals such as chromium, lead and mercury did not exceed the thresholds set by China and US standards. The work found new toxic threats from arsenic and selenium leached from 20 of 50 ECs exceeding regulatory standards. These results will aid manufacturers and recyclers in protecting workers' health and environmental quality from arsenic and selenium pollution, and should initiate discussion about regulating these toxic components as part of a comprehensive program to reduce the toxic footprint of electronic products.

An automatic sorting system for electronic components detached from waste printed circuit boards

Recycling e-waste makes for eliminating the pollution to environment and recovering critical materials as one of resource. Printed circuit boards (PCBs) serve as the important part in all e-waste, containing valuable but hazardous elements to be recycled when they reach the end of life. For the recycling of waste PCB, the electronic components (ECs) are liberated from base board and to be treated separately for element recovery. Due to the diverse element composition, ECs deserve to be further classified and sorted to improve the efficiency of recycling, achieving the concept of accurate recovery. Currently, the recycling industry only roughly screen the ECs manually by labors, which increases the risk of health for exposure to the hazardous environment. Automatic solutions are necessary for replacing labors to classify and sort the waste ECs, thus safeguarding them against the hazards of factory environment. In this work, the YOLO-V3, an emerging image detection algorithm, is utilized to train the self-made dataset and classify the ECs into specific categories. To avoid surface damage that weakens the accuracy of object detection, the technology process of detaching the ECs is improved by building a nitrogen atmosphere during the desoldering process, which delivers great protection effects on ECs. Results of YOLO-V3 detection model present satisfactory classification capability for all the classes of ECs and a smart on-line sorting system is proposed to automatically separate the ECs detached from WPCB.

Dismantling of Printed Circuit Boards Enabling Electronic Components Sorting and Their Subsequent Treatment Open Improved Elemental Sustainability Opportunities

This critical review focuses on advanced recycling strategies to enable or increase recovery of chemical elements present in waste printed circuit boards (WPCBs). Conventional recycling involves manual removal of high value electronic components (ECs), followed by raw crushing of WPCBs, to recover main elements (by weight or value). All other elements remain unrecovered and end up highly diluted in post-processing wastes or ashes. To retrieve these elements, it is necessary to enrich the waste streams, which requires a change of paradigm in WPCB treatment: the disassembly of WPCBs combined with the sorting of ECs. This allows ECs to be separated by composition and to drastically increase chemical element concentration, thus making their recovery economically viable. In this report, we critically review state-of-the-art processes that dismantle and sort ECs, including some unpublished foresight from our laboratory work, which could be implemented in a recycling plant. We then identify research, business opportunities and associated advanced retrieval methods for those elements that can therefore be recovered, such as refractory metals (Ta, Nb, W, Mo), gallium, or lanthanides, or those, such as the platinum group elements, that can be recovered in a more environmentally friendly way than pyrometallurgy. The recovery methods can be directly tuned and adapted to the corresponding stream.

Dismantling of Waste Printed Circuit Boards with the Simultaneous Recovery of Copper: Experimental Study and Process Modeling

The study was carried out with the aim to demonstrate the applicability of a combined chemical–electrochemical process for the dismantling of waste printed circuit boards (WPCBs) created from different types of electronic equipment. The concept implies a simple and less polluting process that allows the chemical dismantling of WPCBs with the simultaneous recovery of copper from the leaching solution and the regeneration of the leaching agent. In order to assess the performance of the dismantling process, various tests were performed on different types of WPCBs using the 0.3 M FeCl₃ in 0.5 M HCl leaching system. The experimental results show that, through the leaching process, the electronic components (EC) together with other fractions can be efficiently dismounted from the surface of WPCBs, with the parallel electrowinning of copper from the copper rich leaching solution. In addition, the process was scaled up for the dismantling of 100 kg/h WPCBs and modeled and simulated using process flow modelling software ChemCAD in order to assess the impact of all steps and equipment on the technical and environmental performance of the overall process. According to the results, the dismantling of 1 kg of WPCBs requires a total energy of 0.48 kWh, and the process can be performed with an overall low environmental impact based on the obtained general environmental indexes (GEIs) values.

Enhanced flotation efficiency of metal from waste printed circuit boards modified by alkaline immersion

Efficient recycling of waste printed circuit boards by flotation has become a research focus. In this study, waste printed circuit boards were treated by alkaline immersion to enhance the flotation efficiency. Firstly, the SEM-EDS analysis of the crushed products shown that metal and nonmetal were completely liberated in the -0.25 mm fraction. When the printed circuit boards were modified by alkaline immersion, the recovery of metal increased from 64.34% to 72.35%. Further, the mixture of metal and nonmetal at the edge of nonmetal was discovered by EPMA. This was the cause of metal loss during the flotation process. Secondly, by adjusting the alkaline immersion time and pH value, a good flotation effect was achieved at 40 min alkaline immersion time and the pH = 11. Meanwhile, the XPS analysis of nonmetal found that the intensity of the OH peak was significantly enhanced, while the intensity of the O peak was evidently decreased. The change of the resin molecular structure indicated that the O linked to the benzene ring was broken under the action of alkaline immersion, resulting a free bond was generated on the benzene ring. This made the free OH adsorb to the free bond. This conduct promoted the dispersion of nonmetal in the slurry due to the increased nonmetal surface energy and metal hydrophilicity. Thus, this study provides a new route to improve the flotation efficiency of waste printed circuit boards.

Waste-Printed Circuit Board Recycling: Focusing on Preparing Polymer Composites and Geopolymers

The waste from end-of-life electrical and electronic equipment has become the fastest growing waste problem in the world. The difficult-to-treat waste-printed circuit boards (WPCBs), which are nearly 3-6 wt % of the total electronic waste, generate great environmental concern nowadays. For WPCB treatment and recycling, the mechanical-physical method has turned out to be more technologically and economically feasible. In this work, the mechanical-physical treatment and recycling technologies for WPCBs were investigated, and future research was directed as well. Removing electric and electronic components (EECs) from WPCBs is critical for their crushing and metal recovery; however, environmentally friendly and high-efficiency removal techniques need be developed. Concentrated metals rich in Cu, Al, Au, Pb, and Sn recovered from WPCBs need be further refined to add to their economic values. The low value-added nonmetallic fraction of waste-printed circuit boards (NMF-WPCBs) accounts for approximately 60 wt % of the WPCBs. From the perspective of environmental management, a zero-waste approach to recycling them should be developed to gain values. Preparing polymer composites and geopolymers offers many advantages and has potential applications in various fields, especially as construction and building materials. However, the mechanical and thermal properties of NMF-WPCBs composites should be further improved for preparing polymer composites. Surface modification or filler blending could be applied to improve the interfacial comparability between NMF-WPCBs and the polymer matrix. The NMF-WPCBs shows potential in preparing cement mortar and geological polymers, but the environmental safety resulting from metals needs to be taken into account. This study will provide a significant reference for the industrial recycling of NMF-WPCBs.

Mechanical activation to enhance the natural floatability of waste printed circuit boards

The metal in the waste printed circuit boards (WPCBs) is an excellent secondary metal resource. WPCBs were ground to dissociate, and impurities in the dissociated product were removed by gradient flotation to recover valuable metals in this study. The effects of crushing methods on size composition and dissociation state of the crushed products were studied. Then the gradient flotation experiment was designed to verify the natural floatability of ground materials. Grinding test shows that impact crushing has greater grinding fineness (-0.074 mm) than shear crushing, which is 42.14% and 26.18% respectively with 5 min grinding. The flotation test results illustrate that the natural floatability of impurities increases with the grinding fineness, that is, the yield of floats increases without flotation reagents. For impact crushing and shear crushing, the floats yields are 38.48% and 31.75% respectively, accompanied by 70.53% and 65.46% impurity removal for ground materials with 5 min grinding. Subsequently, 21.61% and 26.35% of impurities can be further removed with the aid of collector. Finally, the recovery of Cu in concentrate reaches 67.84% and 65.75%, respectively. FT-IR proves that the excellent floatability of particles is caused by the significant hydrophobic group. Mechanical grinding has been proved to have double effects of improving dissociation and natural floatability.

Recovery of palladium and silver from waste multilayer ceramic capacitors by eutectic capture process of copper and mechanism analysis

Recycling waste multilayer ceramic capacitors (MLCCs) is significant for environmental protection and resource recovery, which contain rich precious metals including palladium and silver. The existing recycling methods have many shortcomings such as environmental pollution, low recovery efficiency and low purity of precious metals. In view of the special structure of MLCCs and low content of precious metals per unit mass, a novel approach of enrichment for recovering palladium and silver from waste MLCCs by eutectic capture process of copper was proposed, in which process precious metals were separated and enriched for subsequent recovery. The recovery rates of palladium and silver reached 100 % and 87.53 %, respectively under the optimal condition. And the enrichment multiples of palladium and silver were 13.16 and 7.37. The Cu-Pd-Ag alloy was formed in the capture process, of which palladium and copper formed Cu-Pd solid solution, while silver was a separate phase through the analysis of SEM-EDS, XPS and XRD. Besides, the molten residue can be reused to prepare glass-ceramics. Finally, the mechanism was analyzed through thermodynamics, which was divided into two processes: migration of precious metals and alloy formation. This study provides a highly efficient and environmentally friendly method for recycling precious metals from waste MLCCs.

Liberation enhancement and copper enrichment improvement for waste printed circuit boards by heating pretreatment

Crushing is the key part for the recycling technology of waste printed circuit boards (WPCBs). In this study, the breakage and liberation effects of WPCBs was improved by heat pretreatment technology before crushing (HPBC). Based on the test results, 200 °C was found as the safe temperature for the HPBC of WPCBs. The fracture mode, particle size distribution, and enrichment characteristics of WPCBs were systematically studied. The experimental results show that the HPBC changed the breakage mode from longitudinal fracture to horizontal fracture and improved the liberation of metal from non-metal components. During the crushing process, the increase in the heat pretreatment time (30-120 min) and temperature (100-200 °C) can improve the crushing effect of WPCBs and increase the content of crushing products of -0.3 mm by 3.16% and 5.64%, respectively. Compared to the non-metallic components, the metal components have ductility and are difficult to break into -0.3 mm during the crushing process. HPBC can promote copper enrichment to narrow grain size. In the 0.3-1 mm range, the content of copper increased from 47.87% to 57.61%, an increase by 9.74%. The initial enrichment of copper was achieved by adjusting the crushing time. The recovery rate of copper can reach 85.66%, and the enrichment rate is 1.74 when 0.3-2 mm breaking product is used as enrichment. Therefore, HPBC can effectively improve the crushing and liberation effect of WPCBs and improve the enrichment rate, and thus is an effective pretreatment method.

Research of the thermal decomposition mechanism and pyrolysis pathways from macromonomer to small molecule of waste printed circuit board

Pyrolysis is an important pre-treatment technology for pyrometallurgy, which could reduce pollution and recover materials from waste printed circuit boards (WPCBs). However, present studies on mechanism of pyrolysis were insufficient, which results in the unclear of controlling reaction rate and inhibiting side reaction. To further develop pyrolysis technology, the in-depth research on the pyrolysis mechanism is necessary. In this study, we investigated the thermal decomposition process and pyrolysis pathways from macromonomers to products of WPCBs. The results showed that HBr was produced at the initial stage of pyrolysis. Then, the resin body depolymerized into macromonomers, followed by random rupture and free radical reactions to form pyrolysis products. Besides, possible mechanism for bisphenol A thermal decomposing was analyzed by bond energy. The results suggested that methyl groups in bisphenol A would be preferentially removed because of low bond energy. The six possible pathways may occur simultaneously when energy sufficient. Moreover, the mechanism function was determined by Škvára-Šesták method as: G(α)=-ln 1-α², which indicated pyrolysis reaction agreed with the model of random nucleation followed by random growth. This study provided the theoretical basis for pollution control, process optimization and reactor design of WPCBs pyrolysis.

Thermal degradation and pollutant emission from waste printed circuit boards mounted with electronic components

Waste printed circuit boards mounted with electronic components (WPCB-ECs) are generated from electronic waste dismantling and recycling process. Air-borne pollutants, including particulate matter (PM) and volatile organic compounds (VOCs), can be released during thermal treatment of WPCB-CEs. In this study, organic substances from WPCB-ECs were pyrolyzed by both thermo-gravimetric analysis (TGA) and in a quartz tube furnace. We discovered that board resin and solder coating were degraded in a one-stage process, whereas capacitor scarfskin and wire jacket had two degradation stages. Debromination of brominated flame retardants occurred, and HBr and phenol were the main products during TGA processing of board resin. Dehydrochlorination occurred, and HCl, benzene and toluene were detected during the pyrolysis of capacitor scarfskin. Benzene formation was found only in the first degradation stage (272-372 °C), while toluene was formed both in the two degradation stages. PM with bimodal mass size distributions at diameters of 0.45-0.5 and 4-5 μm were emitted during heating WPCB-ECs. The PM number concentrations were highest in the size ranges of 0.3-0.35 μm and 1.6-2 μm. The research produced new data on pollutant emissions during thermal treatment of WPCB-ECs, and information on strategies to prevent toxic exposures that compromise the health of recyclers.

Decomposition behavior and mechanism of epoxy resin from waste integrated circuits under supercritical water condition

Integrated circuits (IC), a kind of widely used electronic component, is paid great attention to recover valuable materials and remove hazardous materials after being discarded. However, refractory epoxy resin as packaging material is tightly covered on waste IC. It is difficult to remove epoxy resin and recover metals environmentally friendly by traditional methods. In this study, decomposition of epoxy resin from waste IC in supercritical water (SCW) was investigated. The epoxy resin could be efficiently decomposed under SCW condition. High temperature and long operation time of SCW treatment was positive for decomposition efficiency. The main decomposition intermediates and products were phenol and its derivatives. The decomposition mechanism of epoxy resin in supercritical water belongs to complex free radical reaction. Seven proposed pathways for the formation of key intermediates were investigated, with the kinetic and thermodynamic parameters obtained by density functional theory calculations. The analyzation provided assistance in the optimization of SCW treatment. Epoxy resin conversion rate could reach 95.51% under the condition of 500 ℃, 23 MPa and 90 min, then metals could be easily separated and recovered from solid residue. Thus, SCW treatment presents an efficient and green process for the recycle of waste IC.

Comparing pollution patterns and human exposure to atmospheric PBDEs and PCBs emitted from different e-waste dismantling processes

Waste electrical and electronic equipment (E-waste) recycling provides post-consumption economic opportunities, can also exert stress on environment and human health. This study investigated emissions, compositional profiles, and health risks associated with polybrominated diphenyl ethers (PBDEs) and polychlorinated biphenyls (PCBs) at five workshops (electric blowers to treat mobile phones (EBMP), electric heating furnaces to treat televisions (EHFTV) and routers (EHFR), and rotatory incinerators to treat televisions (RITV) and hard disks (RIHD)) within an e-waste dismantling industrial park. Total suspended particulate (TSP), PBDE, and PCB concentrations were 490-1530 μg m^-3, 26.6-11,800 ng m^-3 and 6.4-19.8 ng m^-3 in different workshops, respectively. Tetra-BDEs were dominant in TV recycling workshops, whereas deca-BDEs were in other workshops. BDE-47, -99, and -209 were the most abundant PBDEs during e-waste recycling activities (expect in RIHD workshop). Penta-CBs were present at high levels in TV workshops, as were tetra-CBs in RIHD workshop. Low brominated BDEs contributed a large portion during working and non-working time. The percentages of octa-BDEs and nona-BDEs were higher during non-working than working time. PBDEs posed a higher non-cancer risk; PCBs posed cancer risk to workers through inhalation in TV workshops. This study provides insights into environmental characterization of PBDEs and PCBs during e-waste recycling processes.

Antimicrobial copper nanoparticles synthesized from waste printed circuit boards using advanced chemical technology

Waste Printed Circuit Boards (WPCBs) were classified as one of the most important resources for urban mining containing high purity Copper (Cu) and other valuable materials. Recently, a dissolution recycling approach enhanced by ultrasonic treatment succeeded in the liberation of Cu foils from WPCBs as received. This research aims to synthesize Copper Nanoparticles (Cu-NPs) from the recovered Cu by using an advanced chemistry approach to obtain nano-product with high added value taking into consideration environmental risks. The experiments were carried out on the Cu foils recovered from the three types of WPCBs with different purity of Cu (Motherboard, Video Card, and Random Access Memory (RAM)). The synthesis process was performed in two stages: (a) preparation of Copper (II) Sulfate aqueous solutions from the recovered Cu and (b) chemical reduction of solutions for synthesis of Cu-NPs by using Native Cyclodextrins (NCDs), particularly ß-NCD as stabilizers. The efficiency of the developed approach for raw material of different purity was assessed and the final yield and the estimated recovery cost of synthesized Cu-NPs were calculated with high accuracy as well as the properties of the synthesized Cu-NPs. The obtained Cu-NPs were examined using SEM-EDS, TEM, XRD, Raman Spectroscopy, and TGA. To maximize the potential biomedical application benefits, the antibacterial activity of Cu-NPs was investigated by the standard microdilution method for E. coli, P. aeruginosa, and S. aureus bacterial cultures. The results showed that the produced Cu-NPs had an average size of 7 nm and yield 90%, while the preparation costs were 6 times lower in comparison to the commercial counterparts. In addition, the results indicated that the synthesized Cu-NPs from RAM sample had a good antimicrobial action.

The stripping effect of using high voltage electrical pulses breakage for waste printed circuit boards

In this study, high voltage electrical pulses were utilized to process waste printed circuit boards to cost effectively liberate metal and nonmetal materials. Relative mass ω_iand particles content η_iindexes were defined to assess the stripping effect produced by high voltage electrical pulses breakage. For relative mass level in the 0-10% range, in the -6+3 mm fraction, particles content accounted for 84.84% of the total particles, while the mechanical crushing only occupied 8.84%. Voltage and pulse experiments were carried out to investigate the crushing effect of high voltage electrical pulse breakage for printed circuit boards. It was found that when the voltage and pulse number was at 160 kV and 300, the stripping rate of copper was 98.56% and 92.58% in the -25+13 mm fraction respectively. The measured bending strength of the material revealed the selective crushing effect of high voltage electrical pulses in the different material interfaces. A liberation mechanism was elaborated by using the energy band theory, and a process model was utilized to reveal the mode of crushing. Furthermore, the microscopic appearance of the resulting product confirmed that copper underwent high-temperature melting, while the resin was decomposed during the crushing process. Compared to conventional mechanical crushing process, high voltage electrical pulses can better liberate metal-bearing than mechanical comminution technology.

Vacuum pyrolysis characteristics and parameter optimization of recycling organic materials from waste tantalum capacitors

Recycling rare metal tantalum from waste tantalum capacitors (WTCs) is significant to alleviate the shortage of tantalum resource. However, environmental problems will be caused if the organic materials from WTCs are improperly disposed. This study presented a promising vacuum pyrolysis technology to recycle the organic materials from WTCs. The organics removal rate could reach 94.32wt% according to TG results. The optimal parameters were determined as 425°C, 50Pa and 30min on the basis of response surface methodology (RSM). The oil yield and residual rate was 18.09wt% and 74.94wt%, respectively. All pyrolysis products can be recycled through a reasonable route. Besides, to deeply understand the pyrolysis process, the pyrolysis mechanism was also proposed based on the product and free radical theory. This paper provides an efficient process for recycling the organic material from WTCs, which can facilitate the following tantalum recovery.

Application of pyrolysis to recycling organics from waste tantalum capacitors

Tantalum capacitors (TCs) are widely used in electronic appliances. The rapid replacement of electronic products results in generating large amounts of waste TCs (WTCs). WTCs, rich in valuable tantalum, are considered as high quality tantalum resources for recycling. However, environmental pollution will be caused if the organics of WTCs were not properly disposed. Therefore, effectively recycling the organics of WTCs is significant for recovering the valuable parts. This study proposed an argon (Ar) pyrolysis process to recycle the organics from WTCs. The organic decomposition kinetic was first analyzed by thermogravimetry. The results showed that the organics were decomposed in two major steps and the average activation energy was calculated to 234kJ/mol. Then, the suitable pyrolysis parameters were determined as 550°C, 30min and 100ml/min. The organics were effectively decomposed and converted to oils (mainly contained phenol homologs and benzene homologs) and gases (some hydrocarbon). These pyrolysis products could be reutilized as energy sources. Moreover, based on the products and bond energy theory, the pyrolysis mechanisms of the organics were also discussed. Finally, a reasonable technological process for products utilization was presented. This study contributes to the efficient recycling the organics before valuable material recovery from WTCs.

Environmental friendly technology for aluminum electrolytic capacitors recycling from waste printed circuit boards

up to now, the recycling of e-waste should be developed towards more depth and refinement to promote industrial production of e-waste resource recovery. in the present study, the recycling of aluminum electrolytic capacitors (AECs) from waste printed circuit boards (WPCBs) is focused on. First of all, AECs are disassembled from WPCBs by a self-designed machine; meanwhile, the disassembled AECs are subjected to an integrated process, involving heating treatment, crushing, sieving, and magnetic separating, to recover aluminum and iron; finally, the off-gas and residue generated during the aforementioned processes are analyzed to evaluate environmental risks. The results indicate that 96.52% and 98.68% of aluminum and iron, respectively, can be recovered from AECs under the optimal condition. The off-gas generated during the process is mainly composed of elements of C, H, and O, indicating that the off-gas is non-toxic and could be re-utilized as clean energy source. The residue according with toxicity characteristics leaching standard can be landfilled safely in sanitary landfill site. The present study provides an environmentally friendly and industrial application potential strategy to recycle AECs to promote e-waste recycling industry.

Recovery of metallic concentrations from waste printed circuit boards via reverse floatation

Efficient disposal of waste printed circuit boards (PCBs) is favorable toward recovering valuable components and reducing pollution. Reverse floatation was used to recover metallic concentrations from waste PCBs. Basic properties and mineralogical characteristics of raw PCBs were tested and analyzed. Results indicated that the grade of metallic concentrations declined as the size fraction of PCBs decreased. The major metallic elements found in PCBs were Cu, Pb, and Sn, as well as trace elements were also found in fine PCB particles. Kerosene and terpenic oil were used as the collector and frother in the floatation experiments. The effects of various operational factors, including the feeding concentration, aeration rate, and agitation speed of floatation machine, on the floatation performance of -0.25mm PCBs were experimentally studied to determine optimal range. The floatation results suggested that the yield of sinks and grade of metallic concentrations diminished significantly with the decrease of size fraction of PCBs. The maximum yields of sinks and highest grades of metallic concentrations were 48.72% and 16.86%, 47.96% and 14.61%, 44.36% and 8.81%, with the optimum recoveries of metallic concentrations of 94.69%, 90.06%, and 75.96% for size fractions of 0.125-0.25mm, 0.074-0.125mm, and -0.074mm PCBs, respectively. The recovery efficiency of metallic concentrations declined as the size fraction decreased. The efficient overall recovery performance of metallic concentrations from waste PCBs was obtained via reverse floatation. This study provides an alternative approach for disposing waste PCBs.