Conventional heating vs. microwave sludge pretreatment comparison under identical heating/cooling profiles for thermophilic advanced anaerobic digestion

Machine learning assisted modelling of anaerobic digestion of waste activated sludge coupled with hydrothermal pre-treatment

This study utilizes decision-tree-based models, including Random Forest, XGBoost, artificial neural networks (ANNs), support vector machine regressors, and K nearest neighbors algorithms, to predict sludge solubilization and methane yield in hydrothermal pretreatment (HTP) coupled with anaerobic digestion (AD) processes. Analyzing two decades of published research, we find that ANN models exhibit superior fitting accuracy for solubilization prediction, while decision-tree models excel in methane yield prediction. Pretreatment temperature is identified as pivotal among various variables, and heating time surprisingly emerges as equally significant as holding time for solubilization and surpasses it for methane yield. Contrary to prior expectations, the HTP method's impact on sludge solubilization and AD performance is minimal. This study underscores data-driven models' potential as resource-efficient tools for optimizing advanced AD processes with HTP. Notably, our research spans nearly two decades of lab, pilot, and full-scale studies, offering novel insights not previously explored.

Superparamagnetic Iron Oxide Nanoparticles as Additives for Microwave-Based Sludge Prehydrolysis: A Perspective

Wastewater treatment plants are critical for environmental pollution control. The role that they play in protecting the environment and public health is unquestionable; however, they produce massive quantities of excess sludge as a byproduct. One pragmatic approach to utilizing excess sludge is generating methane via anaerobic digestion. For this, a prehydrolysis step can significantly improve digestion by increasing biogas quality and quantity while decreasing final sludge volumes. One of the many prehydrolysis approaches is to deliver heat into sludge via microwave irradiation. Microwave-absorbing additives can be used to further enhance thermal degradation processes. However, the implications of such an approach include potential release of said additive materials into the environment via digested sludge. In this perspective, we present and discuss the potential of superparamagnetic iron oxide nanoparticles (SPIONs) as recoverable, hyperreactive microwave absorbers for sludge prehydrolysis. Due to their size and characteristics, SPIONs pack spin electrons within a single domain that can respond to the magnetic field without remanence magnetism. SPIONs have properties of both paramagnetic and ferromagnetic materials with little to no magnetic hysteresis, which can enable their rapid recovery from slurries, even in complicated reactor installations. Further, SPIONs are excellent microwave absorbers, which result in high local heat gradients. This perspective introduces the vision that SPION properties can be tuned for desirable dielectric heating and magnetic responses while maintaining material integrity to accomplish repeated use for microwave-enhanced pretreatment.

Principles and potential of thermal hydrolysis of sewage sludge to enhance anaerobic digestion

Sewage sludge is rich source of carbon, nutrients, and trace elements and can be subjected to proper treatment before disposal to fulfill government legislation and protect receiving environments. Anaerobic digestion (AD) is a well-adopted technology for stabilizing sewage sludge and recovering energy-rich biogas and nutrient-rich digestate. However, a slow hydrolysis rate limits the biodegradability of sludge. In the present study we have attempted to explain the potential of thermal hydrolysis to enhance anaerobic digestion of sewage sludge. Thermal pretreatment improves biodegradability and recycling of the sludge as an excellent energy and nutrients recovery source at reasonable capital (CAPEX) and operational (OPEX) costs. Other pretreatments like conventional (below/above 100 °C), temperature-phased anaerobic digestion (TPAD), microwave and chemically mediated thermal pretreatment have also been accounted. This review provides a holistic overview of sludge's characterization and value-added properties, various techniques used for sludge pretreatment for resource recovery, emphasizing conventional and advanced thermal pretreatment, challenges in scale-up of these technologies, and successful commercialization of thermal pretreatment techniques.

Breakthrough in hydrolysis of waste biomass by physico-chemical pretreatment processes for efficient anaerobic digestion

Anaerobic digestion (AD) is the most comprehended process to stabilise the waste biomass efficiently and to obtain bioenergy. The AD starts with the hydrolysis process, where the major liability is the action of inhibitors during the hydrolysis process. The biomass pretreatment preceding anaerobic digestion is obligatory to improve feedstock biodegradability for enhanced biogas generation. It can be prevailed by the application of various pretreatment processes. This review explains the major inhibiting compounds and their formation during hydrolysis that affect the efficiency of anaerobic digestion and the benefits of the physico-chemical pretreatment (PCP) method for enhancing hydrolysis in the digestion of waste biomass. The synergistic effect of PCP on macromolecular release, liquefaction and biodegradability were presented. The feasibility of the pretreatment process was evaluated in terms of energy and cost assessment for pilot scale implementation. The outcome of this review reveals that the physico-chemical process is one of the best pretreatment methods to enhance anaerobic digestion by optimising various parameters and increasing the solubilization by about 90%. The thermochemical pretreatment at lower temperature (<100) increases the net energy yield. The solubilization of waste biomass in terms of macromolecular release and liquefaction cannot describe the pretreatment potential. The effectiveness of pretreatment was evaluated by the substrate pre-treatment followed by anaerobic digestibility of pretreated substrate.

Comparative Analysis of Bacterial and Archaeal Community Structure in Microwave Pretreated Thermophilic and Mesophilic Anaerobic Digesters Utilizing Mixed Sludge under Organic Overloading

The effects of microwave (MW) pretreatment were investigated by six anaerobic digesters operated under thermophilic and mesophilic conditions at high organic loading rates (4.9–5.7 g volatile solids/L/d). The experiments and analyses were mainly designed to reveal the impact of MW pretreatment and digester temperatures on the process stability and microbial community structure by correlating the composition of microbial populations with volatile fatty acid (VFA) concentrations. A slight shift from biogas production (with a reasonable methane content) to VFA accumulation was observed in the thermophilic digesters, especially in the MW-irradiated reactors. Microbial population structure was assessed using a high-throughput sequencing of 16S rRNA gene on the MiSeq platform. Microbial community structure was slightly affected by different MW pretreatment conditions, while substantially affected by the digester temperature. The phylum Bacteroidetes proliferated in the MW-irradiated mesophilic digesters by resisting high-temperature MW (at 160 °C). Hydrogenotrophic methanogenesis (mostly the genus of Methanothermobacter) was found to be a key route of methane production in the thermophilic digesters, whereas aceticlastic methanogenesis (mostly the genus of Methanosaeta) was the main pathway in the mesophilic digesters.

Occurrence of the Persistent Antimicrobial Triclosan in Microwave Pretreated and Anaerobically Digested Municipal Sludges under Various Process Conditions

Treatment of emerging contaminants, such as antimicrobials, has become a priority topic for environmental protection. As a persistent, toxic, and bioaccumulative antimicrobial, the accumulation of triclosan (TCS) in wastewater sludge is creating a potential risk to human and ecosystem health via the agricultural use of biosolids. The impact of microwave (MW) pretreatment on TCS levels in municipal sludge is unknown. This study, for the first time, evaluated how MW pretreatment (80 and 160 °C) itself and together with anaerobic digestion (AD) under various sludge retention times (SRTs: 20, 12, and 6 days) and temperatures (35 and 55 °C) can affect the levels of TCS in municipal sludge. TCS and its potential transformation products were analyzed with ultra-high-performance liquid chromatography and tandem mass spectrometry. Significantly higher TCS concentrations were detected in sludge sampled from the plant in colder compared to those in warmer temperatures. MW temperature did not have a discernible impact on TCS reduction from undigested sludge. However, AD studies indicated that compared to controls (no pretreatment), MW irradiation could make TCS more amenable to biodegradation (up to 46%), especially at the elevated pretreatment and digester temperatures. At different SRTs studied, TCS levels in the thermophilic digesters were considerably lower than that of in the mesophilic digesters.

Microwave vs. alkaline-microwave pretreatment for enhancing Thickened Waste Activated Sludge and fat, oil, and grease solubilization, degradation and biogas production

The effects of microwave (MW) and combined alkaline-MW pretreatments on the co-digestion of TWAS:FOG mixtures with 20, 40 and 60% FOG were investigated. MW pretreatment at a high temperature of 175ᵒC was shown to be the most effective MW pretreatment option in solubilizing TWAS:FOG mixtures and boosting methane yield. MW pretreatment at 175ᵒC resulted in maximum solubilization (%) of 68.2% for the 20%FOG samples and a maximum methane yield that was 137% higher than the control for samples with 60%FOG. The combined alkaline-MW (NaOH-MW) pretreatment at pH 10 proved to be not an effective option for TWAS:FOG pretreatment before the anaerobic co-digestion. Despite the benefits of MW pretreatment on the TWAS:FOG samples, including a significant increase in solubilization, dewaterability improvement, high VS reductions, and high methane yield productions, the energy analysis resulted in negative net energy values for all MW-pretreated samples.

Enzymatic pretreatment of lignocellulosic biomass for enhanced biomethane production-A review

The rapid depletion of natural resources and the environmental concerns associated with the use of fossil fuels as the main source of global energy is leading to an increased interest in alternative and renewable energy sources. Particular interest has been given to the lignocellulosic biomass as the most abundant source of organic matter with a potential of being utilized for energy recovery. Different approaches have been applied to convert the lignocellulosic biomass to energy products including anaerobic digestion (AD), fermentation, combustion, pyrolysis, and gasification. The AD process has been proven as an effective technology for converting organic material into energy in the form of methane-rich biogas. However, the complex structure of the lignocellulosic biomass comprised of cellulose, hemicelluloses, and lignin hinders the ability of microorganisms in an AD process to degrade and convert these compounds to biogas. Therefore, a pretreatment step is essential to improve the degradability of the lignocellulosic biomass to achieve higher biogas rate and yield. A system that uses pretreatment and AD is known as advanced AD. Several pretreatment methods have been studied over the past few years including physical, thermal, chemical and biological pretreatment. This paper reviews the enzymatic pretreatment as one of the biological pretreatment methods which has received less attention in the literature than the other pretreatment methods. This paper includes a review of lignocellulosic biomass composition, AD process, challenges in degrading lignocellulosic materials, the current status of research to improve the biogas rate and yield from the AD of lignocellulosic biomass via enzymatic pretreatment, and the future trend in research for the reduction of enzymatic pretreatment cost.

Enhanced methane potential of rice straw with microwave assisted pretreatment and its kinetic analysis

Biogas has become an alternative clean source of energy. Agricultural residues being renewable and abundant resources could be efficiently used as a feed for methane production. The recalcitrant behaviour of rice straw marks pretreatment an important step to facilitate the transformation into renewable (methane) energy source. Microwave pretreatment has been considered as one of the most effective method, as it can directly (thermal and nonthermal effects) react with the feedstock and destroy its complex matrix. The present study considered the different temperature and exposure time (i.e., 130-230 °C, 2-5 min). Biochemical methane potential was assessed corresponding to the maximum solubilization rate; specific methane yield was obtained as 325.76 mL/g/VS. The total net energy gain of 3288.576 J/g/VS was obtained. The performance parameters were calculated by using different kinetic models. It followed the trend as modified Gompertz > transference function > logistic function models. Field Emission Scanning Electron Microscopy (FESEM) and Fourier Transform Infrared (FTIR) analysis confirmed the breakdown of lignocellulose structure resulting from the rupture of cuticular surface.

Hydrothermal pretreatment of source separated organics for enhanced solubilization and biomethane recovery

The objective of this research was to evaluate the effect of the hydrothermal pretreatment on the solubilization of source separated organics (SSO) as well as the biomethane recovery through the mesophilic batch anaerobic digestion process. For this purpose, the SSO was subjected to fifteen different pretreatment conditions within five different severity index (SI) values (3, 3.5, 4, 4.5, and 5). The pretreatment temperature, holding time, and pressure ranged from 150 to 240 °C, 5 to 30 min, and 476 to 3367 kPa, respectively. The highest solubilization improvement of ∼50% was achieved under the pretreatment condition of "220 °C-10 min-2323 kPa" corresponding to the SI value of 4.5. However, the maximum biomethane production yield of 280 mL/g TCOD_added and biomethane production rate of 30 mL/g TCOD_added were obtained under the less intense pretreatment conditions of "190 °C-20 min-1247 kPa" and "170 °C-30 min-786 kPa", respectively.

Comparison of Different Electricity-Based Thermal Pretreatment Methods for Enhanced Bioenergy Production from Municipal Sludge

This paper presents results for a comprehensive study that compares the performance of three electricity-based thermal pretreatment methods for improving the effectiveness of anaerobic digestion (AD) to process municipal wastewater sludge. The study compares thermal pretreatment using conventional heating (CH), microwave (MW), and radio frequency (RF) heating techniques. The effectiveness of the pretreatment methods was assessed in terms of chemical oxygen demand (COD) and biopolymers solubilization, AD bioenergy production, input electrical energy, and overall net energy production of the sequential pretreatment/AD process. The heating applicators for the bench-scale testing consisted of a custom-built pressure-sealed heating vessel for CH experiments, an off-the-shelf programmable MW oven operating at a frequency of 2.45 GHz for MW heating experiments, and a newly developed 1 kW RF heating system operating at a frequency of 13.56 MHz for RF heating experiments. Under identical thermal profiles, all three thermal pretreatment methods achieved similar sludge disintegration in terms of COD and biopolymer solubilization as well as AD bioenergy production (p-value > 0.05). According to the energy assessment results, the application of CH and MW pretreatments resulted in overall negative energy production, while positive net energy production was obtained through the sequential pretreatment/AD process utilizing RF pretreatment.

Assessment of hydrothermal pretreatment of various lignocellulosic biomass with CO2 catalyst for enhanced methane and hydrogen production

Hydrothermal pretreatment of five lignocellulosic substrates (i.e. wheat straw, rice straw, biomass sorghum, corn stover and Douglas fir bark) were conducted in the presence of CO₂ as a catalyst. To maximize disintegration and conversion into bioenergy (methane and hydrogen), pretreatment temperatures and subsequent pressures varied with a range of 26-175 °C, and 25-102 bars, respectively. Among lignin, cellulose and hemicelluloses, hydrothermal pretreatment caused the highest reduction (23-42%) in hemicelluloses while delignification was limited to only 0-12%. These reductions in structural integrity resulted in 20-30% faster hydrolysis rates during anaerobic digestion for the pretreated substrates of straws, sorghum, and corn stover while Douglas fir bark yielded 172% faster hydrolysis/digestion due to its highly refractory nature in the control. Furans and phenolic compounds formed in the pretreated hydrolyzates were below the inhibitory levels for methane and hydrogen production which had a range of 98-340 ml CH₄/g volatile solids (VS) and 5-26 ml H₂/g VS, respectively. Results indicated that hydrothermal pretreatment is able to accelerate the rate of biodegradation without generating high levels of inhibitory compounds while showing no discernible effect on ultimate biodegradation.

Advanced anaerobic digestion of municipal sludge using a novel and energy-efficient radio frequency pretreatment system

Microwave (MW) sludge pretreatment systems are usually limited to a frequency of 2.45 GHz and the heating frequency is constrained by commercially available hardware. Studies using MW heating at this frequency have reported negative net energy balance (output energy as methane minus input electrical energy). This necessitates further research into more efficient thermal pretreatment technologies. In this research, a novel and highly efficient radio frequency (RF) pretreatment system at a frequency of 13.56 MHz was designed, implemented, and tested for the first time. The system was custom-designed based on the dielectric characteristics of thickened waste activated sludge (TWAS) to achieve a very efficient and uniform heating system. The effects of three factors including pretreatment method (RF vs. MW), final temperature (60, 90 and 120 °C), and stationary (holding) time (0, 1 and 2 h) on sludge solubilization and performance of mesophilic batch anaerobic digestion were evaluated simultaneously. Energy measurements were also made to compare the efficiency of the custom-designed RF and conventional MW heating systems. The differences in sludge disintegration (solubilization) using the RF and MW pretreatment systems were negligible (P > 0.05). No statistically significant difference was also observed between the two pretreatment systems in terms of mesophilic biogas production rate and extent (P > 0.05). The energy efficiency of the RF pretreatment system was measured between 67.3 and 95.5% for the temperature range of 25-120 °C which was significantly higher than that of the MW system efficiency which varied from 37 to 43%. Overall, the average input energy of the RF system was less than half of the energy consumed during the operation of the MW system to achieve a same target temperature. Considering the results of this research, the RF heating at a frequency of 13.56 MHz is suggested as an effective and energy-efficient technique for thermal hydrolysis of TWAS.

The Possibility of Hybrid-Bioreactor Heating by the Microwave Radiation

The hybrid bioreactor heated by microwave or conventional by hot water jacket is presented. The reactor consisted of two functional sections. The upper section was constituted by an unsinkable anaerobic biological bed, whereas the bottom section – by suspended anaerobic activated sludge. Both sections were closed in one casing. The study was conducted in mesophilic (35 °C) and thermophilic (55 °C) conditions. Depending on the method of heating, the homogeneity of the temperature field in both functional parts of the reactor was determined. In mesophilic conditions only at measurement points located directly under the wave-guide the temperatures were significantly higher than in the other zones inside the reactor. This implies that it is possible to homogenous heat of the bioreactor in semi-technical scale by microwave irradiation. Under thermophilic conditions a homogenous field of temperature was obtained in the upper and in the bottom section of the bioreactor, however, significant differences were found in values of the temperature between the particular sections of the bioreactor.