A flexible control system designed for lab-scale simulations and optimization of composting processes

Utilization of polyethylene sleeves with forced aeration for composting of broiler carcasses on mass depopulation events: Laboratory-scale simulations and sensitivity analyses

Composting poultry carcasses and the infected litter is considered feasible during mass depopulation events in response to disease outbreaks. We demonstrate the effect of temperature (40, 50, 60 °C) and aerobic/anaerobic conditions on the degradation of broiler carcasses and broiler litter (BL) and the elimination of pre-inoculated Avian flu and Newcastle viruses and SalmonellaInfantis (3.3 × 10^5.6 EID₅₀, 7 × 10^6.0 EID₅₀ and 2 × 10⁷ CFU g-dry matter (DM)^-1, respectively). Six broiler carcasses and BL were inoculated and treated with a water-based foam, simulating a common culling method. After 30 days of composting, both viruses were eliminated under all conditions, whileSalmonellapersisted at 40 °C under aerobic and anaerobic conditions (7.4 × 10⁵and 4.4 × 10³CFU g-DM^-1, respectively). Mass losses were 42-44, 24-26, and 18-22% (aerobic) and 18-27, 21-23, and 0-7% (anaerobic) at 40, 50, and 60 °C, respectively. In the end, the associated odors were not typical of carcasses (aerobic), or they were strong and offensive (anaerobic). Considering the observed mass losses and biomass water holding capacity, we present a sensitivity analysis of the water balance expected in composting sleeves if they are utilized on mass depopulation events. Composting of the carcasses and the BL in enclosed sleeves with forced aeration, following culling by means of water-based foam will generate excess water, depending on sleeve volumes, aeration conditions, and co-addition of absorbing materials like sawdust. No excessive moisture is expected if dry culling methods are used.

On-Farm Composting of Hop Plant Green Waste—Chemical and Biological Value of Compost

Green agro waste can be turned into compost, which can then be used as an organic fertilizer, thus reducing the environmental impact of food and feed production. This research is focused on finding a feasible on-farm composting treatment of plant biomass to produce high-quality compost. Three different composting treatments were prepared and followed (with different additives at the start—biochar (BC) and effective microorganisms (EM), no additive (CON); covering and not covering the pile; different start particles size). Samples were analysed for nutrient concentrations, phytotoxicity and bacterial and fungal presence after seven months of composting. In 100 g of dry matter, the average compost contained 2.7 g, 0.38 g and 1.08 g of N, P and K, respectively. All investigated treatments contained more than 2% of total nitrogen in dry mass, so they could be used as a fertilizer. The highest nutrient content was observed in compost of small particle size (˂5 cm) and added biochar (11 kg/t fresh biomass). However, this compost had the least bacteria and fungi due to very high temperatures in the thermophilic phase of this pile. According to the radish germination index, the prepared composts have no phytotoxic properties and are stable and ready to use in plant production. Taking the cress germination test into consideration, they provided a nutrient-rich and biostimulative soil amendment. All three final composts were stable in terms of respiration rate, growth and germination tests. Results have shown that hop biomass after harvest has great potential for composting.

Moisture-Induced Pattern of Gases and Physicochemical Indices in Corn Straw and Cow Manure Composting

This study investigated the altering effect of moisture on the emission pattern of gases and the evolutionary dynamics of physicochemical indices in corn straw and cow manure composting. Exploring this effect was reasonable to unravel the use of moisture as a cheap alternative to control gaseous emissions and improve the final properties of compost. The nutrient dynamics of the compost showed 21.6% losses in total organic carbon content, with a 33.3% increase in total nitrogen content at the end of composting. All the gases (CH4, CO2, N2O and NH3) yielded a common emission pattern despite the differences in moisture content. Except for CH4, the peak and stable emission periods of all the gases were observed on the 5th day (thermophilic phase) and after the 27th day (late mesophilic phase) of composting, respectively. Emission reductions of 89%, 91%, 95% and 100% were recorded for CH4, CO2, N2O and NH3, respectively, during the late mesophilic phase of composting. From the study, the 65% moisture content was efficient in reducing the loss rate of the gasses and nutrient contents of the compost. This study would enable farmers to channel organic residues generated into compost while minimizing pollution and nutrient losses associated with the composting process.

Factors Influencing the Persistence of Salmonella Infantis in Broiler Litter During Composting and Stabilization Processes and Following Soil Incorporation

Broiler litter (BL), a by-product of broiler meat production, is frequently contaminated with Salmonella and other zoonotic pathogens. To ensure the safety of crop production chains and limit pathogen spread in the environment, a pre-treatment is desired before further agricultural utilization. The objective of this study was to characterize the effect of physico-chemical properties on Salmonella persistence in BL during composting and stabilization and following soil incorporation, toward optimization of the inactivation process. Thirty-six combinations of temperature (30, 40, 50, and 60°C), water content (40, 55, and 70%; w/w), and initial pH (6, 7, and 8.5) were employed in static lab vessels to study the persistence of Salmonella enterica serovar Infantis (S. Infantis; a multidrug-resistant strain) during incubation of artificially-inoculated BL. The effect of aeration was investigated in a composting simulator, with controlled heating and flow conditions. Temperature was found to be the main factor significantly influencing Salmonella decay rates, while water content and initial pH had a secondary level of influence with significant effects mainly at 30 and 40°C. Controlled simulations showed faster decay of Salmonella under anaerobic conditions at mesophilic temperatures (<45°C) and no effect of NH3 emissions. Re-wetting the BL at mesophilic temperatures resulted in Salmonella burst, and led to a higher tolerance of the pathogen at increased temperatures. Based on the decay rates measured under all temperature, water content, and pH conditions, it was estimated that the time required to achieve a 7 log10 reduction in Salmonella concentration, ranges between 13.7–27.2, 6.5–15.6, 1.2–4.7, and 1.3–1.5 days for 30, 40, 50, and 60°C, respectively. Inactivation of BL indigenous microbial population by autoclaving or addition of antibiotics to which the S. Infantis is resistant, resulted in augmentation of Salmonella multiplication. This suggests the presence of microbial antagonists in the BL, which inhibit the growth of the pathogen. Finally, Salmonella persisted over 90 days at 30°C in a Vertisol soil amended with inoculated BL, presumably due to reduced antagonistic activity compared to the BL alone. These findings are valuable for risk assessments and the formulation of guidelines for safe utilization of BL in agriculture.

Physical and chemical indicators of transformations of poultry carcass parts and broiler litter during short term thermophilic composting

Short-term on-site composting of poultry carcasses and broiler litter (BL) is considered as a feasible technology for pathogen elimination during events of mass mortality in poultry houses. However, factors related to mass losses and physical transformation of the poultry carcass, and associated emissions of volatile organic compounds (VOCs) and odors, have not been thoroughly evaluated. This study aims to characterize the degradation of separated carcass parts co-composted with BL and the associated air emissions during 30 days of enclosed composting at 50 °C with constant aeration. The study was carried out in lab-scale simulators using five mixtures containing feathers, rib bones, skins, breast muscles, and hearts and livers, prepared at a 1:2 volumetric ratio (carcass:BL). Dry mass losses reached 59.5, 41.1, 60.8 and 103.5% (based on weight) or 48.4, 29.6, 49.7, and 94.8% (based on CO₂-C and NH₃-N emissions), for rib bones, skins, breast muscles, and hearts and livers, respectively. Visually, most of the carcass parts were degraded, and the typical carcass odor had disappeared by the end of the 30 days. Out of 24 VOCs, dimethyl disulfide (DMDS) and dimethyl trisulfide (DMTS) contributed 80.7-88.3% of the total VOC flux, considering the partial contribution of each part to the emissions involved with the whole carcass. DMDS, DMTS, benzaldehyde, methanethiol, pentanoic acid, and NH₃, contributed 90.5-97.9% of the odor activity values during composting. DMDS/DMTS ratio is suggested as a potential biomarker of stabilization and readiness of the compost for transportation toward further treatment or safe burial.

Removal of triclosan during wastewater treatment process and sewage sludge composting-A case study in the middle reaches of the Yellow River

Triclosan (TCS) is widely used as an antibacterial disinfectant in personal care products, especially in rapidly-urbanizing countries, such as China. Almost all TCS enters wastewater treatment plants (WWTPs), but the fate of the TCS in the WWTPs is unclear. TCS may be present in sewage sludge or in effluent, and the discharge of TCS into an ecosystem can pose environmental risks. In the present study, influent, effluent, and sewage sludge were collected from four typical urban WWTPs, and the fate of TCS in the plants was investigated. The study was conducted in Zhengzhou, a city in the middle reaches of the Yellow River in China. The sewage sludge was used for aerobic composting to study the influences of different ventilation treatments on the biodegradation effects of TCS and the changes in the microbial community during the composting process. The results showed that the mean concentration of TCS in the influent of the four typical WWTPs was 397.1 ng/L. The mean level of TCS in the effluent was 8.0 ng/L. The mean concentration of TCS in the sewage sludge was 814.4 ng/g. For the four WWTPs, the percentages of TCS removal were 97.6% (Nansanhuan), 97.6% (Xinzheng), 98.8% (Wulongkou), and 97.9% (Chenyu), respectively. The sewage sludge enrichment rates for TCS ranged between 36.4% and 49%. Therefore, there is a need to focus on the environmental risks from sewage sludge. During aerobic composting, the TCS was effectively degraded under three ventilation strategies. Thus, improved ventilation could enhance the degradation rate of TCS. Moreover, TCS degradation occurred in the mesophilic period and in the early stage of the thermophilic phase period. Finally, the degradation rates of TCS in sewage sludge samples composted with low-, medium-, and high-ventilation treatments were 48.1%, 59.0%, and 59.5%, respectively. Thus, high ventilation could provide enough oxygen for the pile and enhanced microorganism activity, benefiting the degradation of TCS. In addition, the microbial communities change during the composting process, and a diversity index of the changes can help explain the composting process.

Smart Animal Agriculture: Application of Real-Time Sensors to Improve Animal Well-Being and Production

Consumption of animal products such as meat, milk, and eggs in first-world countries has leveled off, but it is rising precipitously in developing countries. Agriculture will have to increase its output to meet demand, opening the door to increased automation and technological innovation; intensified, sustainable farming; and precision livestock farming (PLF) applications. Early indicators of medical problems, which use sensors to alert cattle farmers early concerning individual animals that need special care, are proliferating. Wearable technologies dominate the market. In less-value-per-animal systems like sheep, goat, pig, poultry, and fish, one sensor, like a camera or robot per herd/flock/school, rather than one sensor per animal, will become common. PLF sensors generate huge amounts of data, and many actors benefit from PLF data. No standards currently exist for sharing sensor-generated data, limiting the use of commercial sensors. Technologies providing accurate data can enhance a well-managed farm. Development of methods to turn the data into actionable solutions is critical.

Biodegradation of nonylphenol during aerobic composting of sewage sludge under two intermittent aeration treatments in a full-scale plant

The urbanization and industrialization of cities around the coastal region of the Bohai Sea have produced large amounts of sewage sludge from sewage treatment plants. Research on the biodegradation of nonylphenol (NP) and the influencing factors of such biodegradation during sewage sludge composting is important to control pollution caused by land application of sewage sludge. The present study investigated the effect of aeration on NP biodegradation and the microbe community during aerobic composting under two intermittent aeration treatments in a full-scale plant of sewage sludge, sawdust, and returned compost at a ratio of 6:3:1. The results showed that 65% of NP was biodegraded and that Bacillus was the dominant bacterial species in the mesophilic phase. The amount of NP biodegraded in the mesophilic phase was 68.3%, which accounted for 64.6% of the total amount of biodegraded NP. The amount of NP biodegraded under high-volume aeration was 19.6% higher than that under low-volume aeration. Bacillus was dominant for 60.9% of the composting period under high-volume aeration, compared to 22.7% dominance under low-volume aeration. In the thermophilic phase, high-volume aeration promoted the biodegradation of NP and Bacillus remained the dominant bacterial species. In the cooling and stable phases, the contents of NP underwent insignificant change while different dominant bacteria were observed in the two treatments. NP was mostly biodegraded by Bacillus, and the rate of biodegradation was significantly correlated with the abundance of Bacillus (r = 0.63, p < 0.05). Under aeration, Bacillus remained the dominant bacteria, especially in the thermal phase; this phenomenon possibly increased the biodegradation efficiency of NP. High-volume aeration accelerated the activity and prolonged the survival of Bacillus. The risk of organic pollution could be decreased prior to sewage sludge reuse in soil by adjusting the ventilation strategies of aerobic compost measurements.