Antiscaling 3D printed feed spacers via facile nanoparticle coating for membrane distillation

Solar-driven surface-heating membrane distillation using Ti3C2Tx MXene-coated spacers

The emergence of two-dimensional (2D) MXenes as efficient light-to-heat conversion materials offers significant potential for solar-based desalination, particularly in photothermal interfacial evaporation, enabling cost-effective solar-powered membrane distillation (MD). This study investigates solar-powered MD afforded by a photothermally functionalized spacer, which is built by spray-coating Ti3C2Tx MXene sheets on metallic spacers. 2D Ti3C2Tx MXene gives an ultrahigh photothermal conversion efficiency; thereby, by Ti3C2Tx MXene-coated metallic spacer, this rationally designed spacer allows for a localized photothermal conversion and interfacial feed heating effect on the membrane surface, especially for MD operation. As a feed spacer and a photothermal element, Ti3C2Tx MXene-coated metallic spacer exhibited stable enhanced water flux of up to 0.36 kg·m-2h-1 under one sun illumination for a feed salinity of 35 g·L-1, corresponding energy conversion efficiency of 28.3 %. Overall, the developed photothermal Ti3C2Tx MXene-coated spacers displayed great potential in enhancing the performance, scalability, and feasibility of solar-driven MD process, paving the way for further development of photothermal elements that can be implemented in solar MD applications.

Quasi-critical condition to balance the scaling and membrane lifespan tradeoff in hypersaline water concentration

Mineral scaling is an inconvenient obstacle for membrane distillation in hypersaline wastewater concentration applications, compromising membrane lifespan to maintain high water recovery. Although various measures are devoted to alleviating mineral scaling, the uncertainty and complexity of scale characteristics make it difficult to accurately identify and effectively prevent. Herein, we systematically elucidate a practically applicable principle to balance the trade-off between mineral scaling and membrane lifespan. Through experimental demonstration and mechanism analysis, we find a consistent concentration phenomenon of hypersaline concentration in different situations. Based on the characteristics of the binding force between the primary scale crystal and the membrane, the quasi-critical concentration condition is sought to prevent the accumulation and intrusion of mineral scale. The quasi-critical condition achieves the maximum water flux on the premise of guaranteeing the membrane tolerance, and the membrane performance can be restored by undamaged physical cleaning. This report opens up an informative horizon for circumventing the inexplicable scaling explorations and develops a universal evaluation strategy to provide technical support for membrane desalination.

Engineered multi-scale roughness of carbon nanofiller-embedded 3D printed spacers for membrane distillation

Membrane distillation (MD) transfers heat and mass simultaneously through a hydrophobic membrane. Hence, it is sensitive to both concentration and temperature polarisation (CP and TP) effects. In this study, we fabricated feed spacers to improve MD efficiency by alleviating the polarisation effects. First, a 3D printed spacer design was optimised to show superior performance amongst the others tested. Then, to further enhance spacer performance, we incorporated highly thermally stable carbon nanofillers, including carbon nanotubes (CNT) and graphene, in the fabrication of filaments for 3D printing. All the fabricated spacers had a degree of engineered multi-scale roughness, which was relatively high compared to that of the polylactic acid (PLA) spacer (control). The use of nanomaterial-incorporated spacers increased the mean permeate flux significantly compared to the PLA spacer (27.1 L/m²h (LMH)): a 43% and 75% increase when using the 1% graphene-incorporated spacer (38.9 LMH) and 2% CNT incorporated spacer (47.5 LMH), respectively. This could be attributed to the locally enhanced turbulence owing to the multi-scale roughness formed on the spacer, which further increased the vaporisation rate through the membrane. Interestingly, only the CNT-embedded spacer markedly reduced the ion permeation through the membrane, which may be due to the effective reduction of CP. This further decreased with increasing CNT concentration, confirming that the CNT spacer can simultaneously reduce the CP and TP effects in the MD process. Finally, we successfully proved that the multi-scale roughness of the spacer surface induces micromixing near the membrane walls, which can improve the MD performance via computational fluid dynamics.

Natural Fiber-Reinforced Thermoplastic ENR/PVC Composites as Potential Membrane Technology in Industrial Wastewater Treatment: A Review

Membrane separation processes are prevalent in industrial wastewater treatment because they are more effective than conventional methods at addressing global water issues. Consequently, the ideal membranes with high mechanical strength, thermal characteristics, flux, permeability, porosity, and solute removal capacity must be prepared to aid in the separation process for wastewater treatment. Rubber-based membranes have shown the potential for high mechanical properties in water separation processes to date. In addition, the excellent sustainable practice of natural fibers has attracted great attention from industrial players and researchers for the exploitation of polymer composite membranes to improve the balance between the environment and social and economic concerns. The incorporation of natural fiber in thermoplastic elastomer (TPE) as filler and pore former agent enhances the mechanical properties, and high separation efficiency characteristics of membrane composites are discussed. Furthermore, recent advancements in the fabrication technique of porous membranes affected the membrane's structure, and the performance of wastewater treatment applications is reviewed.

Fouling mitigation in reverse osmosis processes with 3D printed sinusoidal spacers

Feed spacers are an essential part of spiral wound modules for reverse osmosis (RO). They create flow channels between membrane sheets and manipulate hydrodynamic conditions to control membrane fouling. In this work, additive manufacturing (Polyjet) was used to print novel sinusoidal spacers with wavy axial filaments connected by perpendicular (ST) or slanted (SL) transverse filaments. When tested with 2 g/L NaCl solution, conventional and SL spacers had similar flux while the ST spacer had about 5-7% lower flux. The pressure losses for ST and SL spacers increased by up to 3 folds depending on the flow condition. In the colloidal silica fouling and biofouling tests, the sinusoidal spacers showed lower membrane permeability decrease of 46% for ST, 41% for SL vs 56% for conventional and 26% for ST, 22% for SL vs 33% for conventional, respectively. Optical coherence tomography images from colloidal silica fouling and confocal images from biofouling tests revealed that fouling patterns were closely associated with the local hydrodynamic conditions. Overall, sinusoidal spacers showed promising results in controlling membrane fouling, but there is potential for further optimizations to reduce channel pressure loss.

The emerging role of 3D printing in water desalination

Unmatched flexibility in terms of material selection, design and scalability, along with gradually decreasing cost, has led 3D printing to gain significant attention in various water treatment and desalination applications. In desalination, 3D printing has been applied to improve the energy efficiency of existing technologies. For thermal desalination, this involves the use of 3D printed components that enhance water evaporation and energy harvesting with new materials and designs. For membrane-based desalination, 3D printing offers membranes and other module components with customized materials and geometries for better fouling resistance and productivity. This review highlights the current status, advances and challenges associated with 3D printing in both thermal and membrane-based desalination technologies. Other unique benefits offered by 3D printing for water desalination along with the associated challenges are also discussed in this review. Finally, the future prospects and research directions are highlighted related to the application of 3D printing in the water desalination industry.

Stability of Ar/O2 Plasma-Treated Polypropylene Membranes Applied for Membrane Distillation

In the present work, Ar/O₂ plasma treatment was used as a surface modification tool for polypropylene (PP) membranes. The effect of the plasma conditions on the properties of the modified PP surface has been investigated. For this purpose, the influence of gas composition and its flow rate, plasma power excitation as well as treatment time on the contact angle of PP membranes has been investigated. The properties of used membranes were determined after various periods of time: immediately after the modification process as well as after one, four and five years of storage. Moreover, the used membranes were evaluated in terms of their performance in long-term MD process. Through detailed studies, we demonstrated that the performed plasma treatment process effectively enhanced the performance of the modified membranes. In addition, it was shown that the surface modification did not affect the degradation of the membrane matrix. Indeed, the used membranes maintained stable process properties throughout the studied period.

Roles and performance enhancement of feed spacer in spiral wound membrane modules for water treatment: A 20-year review on research evolvement

Membrane technologies have been widely applied in water treatment, wastewater reclamation and seawater desalination. Feed spacer present in spiral wound membrane (SWM) modules plays a pivotal role in creating flow channels, promoting fluid mixing and enhancing mass transfer. However, it induces the increase of feed channel pressure (FCP) drop and localized stagnant zones that provokes membrane fouling. For the first time, we comprehensively review the research evolvement on feed spacer in SWM modules for water treatment over the last 20 years, to reveal the impacts of feed spacer on the hydrodynamics and biofouling in the spacer-filled channel, and to discuss the potential approaches and current limitations for the modification of feed spacer. The research process can be divided into three phases, with research focus shifting from hydrodynamics in Phase Ⅰ (the year of 2001-2008), to biofouling in Phase Ⅱ (the year of 2009-2015), and then to novel spacer designs in Phase Ⅲ (the year of 2016-2020). The spacer configuration has a momentous impact on the hydraulic performance regarding flow velocity field, shear stress, mass transfer and FCP drop. Biofouling initially occurs on feed spacer, especially around spacer filaments and the contact zones with membrane surface, and ultimately degrades the overall membrane performance indicating the importance of controlling spacer biofouling. The modification of feed spacer is mainly achieved by altering surface chemistry or introducing novel configurations. However, the stability of spacer coating and the economy and practicality of 3D-printed spacer remain a predicament to be tackled. Future studies are suggested to focus on the standardization of testing conditions for spacer evaluation, the effect of hydrodynamics on membrane fouling control, the design and fabrication of novel feed spacer adaptable for SWM modules, the application of feed spacer for drinking water production, organic fouling control in spacer-filled channel and the role of permeate spacer on membrane performance.