Reactive compatibilization of nylon 6/styrene–acrylonitrile copolymer blends. Part 1. Phase inversion behavior

Role of Rheology in Morphology Development and Advanced Processing of Thermoplastic Polymer Materials: A Review

This review presents fundamental knowledge and recent advances pertaining to research on the role of rheology in polymer processing, highlights the knowledge gap between the function of rheology in various processing operations and the importance of rheology in the development, characterization, and assessment of the morphologies of polymeric materials, and offers ideas for enhancing the processabilities of polymeric materials in advanced processing operations. Rheology plays a crucial role in the morphological evolution of polymer blends and composites, influencing the type of morphology in the case of blends and the quality of dispersion in the cases of both blends and composites. The rheological characteristics of multiphase polymeric materials provide valuable information on the morphologies of these materials, thereby rendering rheology an important tool for morphological assessment. Although rheology extensively affects the processabilities of polymeric materials in all processing operations, this review focuses on the roles of rheology in film blowing, electrospinning, centrifugal jet spinning, and the three-dimensional printing of polymeric materials, which are advanced processing operations that have gained significant research interest. This review offers a comprehensive overview of the fundamentals of morphology development and the aforementioned processing techniques; moreover, it covers all vital aspects related to the tailoring of the rheological characteristics of polymeric materials for achieving superior morphologies and high processabilities of these materials in advanced processing operations. Thus, this article provides a direction for future advancements in polymer processing. Furthermore, the superiority of elongational flow over shear flow in enhancing the quality of dispersion in multiphase polymeric materials and the role of extensional rheology in the advanced processing operations of these materials, which have rarely been discussed in previous reviews, have been critically analyzed in this review. In summary, this article offers new insights into the use of rheology in material and product development during advanced polymer-processing operations.

Influence of Polymer Processing on the Double Electrical Percolation Threshold in PLA/PCL/GNP Nanocomposites

For the first time, the double electrical percolation threshold was obtained in polylactide (PLA)/polycaprolactone (PCL)/graphene nanoplatelet (GNP) composite systems, prepared by compression moulding and fused filament fabrication (FFF). Using scanning electron microscopy (SEM) and atomic force microscopy (AFM), the localisation of the GNP, as well as the morphology of PLA and PCL phases, were evaluated and correlated with the electrical conductivity results estimated by the four-point probe method electrical measurements. The solvent extraction method was used to confirm and quantify the co-continuity in these samples. At 10 wt.% of the GNP, compression-moulded samples possessed a wide co-continuity range, varying from PLA55/PCL45 to PLA70/PCL30. The best electrical conductivity results were found for compression-moulded and 3D-printed PLA65/PCL35/GNP that have the fully co-continuous structure, based on the experimental and theoretical findings. This composite owns the highest storage modulus and complex viscosity at low angular frequency range, according to the melt shear rheology. Moreover, it exhibited the highest char formation and polymers degrees of crystallinity after the thermal investigation by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC), respectively. The effect of the GNP content, compression moulding time, and multiple twin-screw extrusion blending steps on the co-continuity were also evaluated. The results showed that increasing the GNP content decreased the continuity of the polymer phases. Therefore, this work concluded that polymer processing methods impact the electrical percolation threshold and that the 3D printing of polymer composites entails higher electrical resistance as compared to compression moulding.

Influence of Small Amounts of ABS and ABS-MA on PA6 Properties: Evaluation of Torque Rheometry, Mechanical, Thermomechanical, Thermal, Morphological, and Water Absorption Kinetics Characteristics

In this work, polyamide 6 (PA6) properties were tailored and improved using a maleic anhydride-grafted acrylonitrile-butadiene-styrene terpolymer (ABS-MA). The PA6/ABS-MA blends were prepared using a co-rotational twin-screw extruder. Subsequently, the extruded pellets were injection-molded. Blends were characterized by torque rheometry, the Molau test, Fourier transform infrared spectroscopy (FTIR), impact strength, tensile strength, Heat Deflection Temperature (HDT), Differential Scanning Calorimetry (DSC), Thermogravimetry (TG), Contact Angle, Scanning Electron Microscopy (SEM), and water absorption experiments. The most significant balance of properties, within the analyzed content range (5, 7.5, and 10 wt.%), was obtained for the PA6/ABS-MA (10%) blend, indicating that even low concentrations of ABS-MA can improve the properties of PA6. Significant increases in impact strength and elongation at break have been achieved compared with PA6. The elastic modulus, tensile strength, HDT, and thermal stability properties of the PA6/ABS-MA blends remained at high levels, indicating that maleic anhydride interacted with amine end-groups of PA6. Torque rheometry, the Molau test, and SEM analysis suggested interactions in the PA6/ABS-MA system, confirming the high properties obtained. Additionally, there was a decrease in water absorption and the diffusion coefficient of the PA6/ABS-MA blends, corroborating the contact angle analysis.

Rheological and Crystallization Properties of ABS/PA6-Compatibilized Blends via In Situ Reactive Extrusion

ABS/PA6-compatibilized blends were prepared by in situ reactive extrusion method. The main objective was to evaluate the influences of the morphology and blend composition on the rheological and nonisothermal crystallization properties. The morphology of submicron-sized ABS droplets evenly dispersed in PA6 led to dilatant fluid behavior and a transition from elastic to viscous behavior in the low-frequency region. The crystallization results indicated that reactive blends had elevated crystallization temperatures and crystallization rates, which were due to the heterogeneous nucleation of the submicron-sized ABS particles. In addition, it was observed that the theory by Mo suitably described the nonisothermal crystallization process. The activation energy slightly decreased for ABS contents of 5 and 15 wt % and then increased for a content of 25 wt %, indicating that the ABS promoted the crystallization of the blends at appropriate contents.

Achieving a low electrical percolation threshold and superior mechanical performance in poly(l-lactide)/thermoplastic polyurethane/carbon nanotubes composites via tailoring phase morphology with the aid of stereocomplex crystallites

We demonstrate a facile strategy to fabricate highly conductive PLLA/TPU/CNTs composites with very low percolation threshold and good stiffness–toughness balance via constructing stereocomplex crystallites in PLLA melt to tailor phase morphology.

Room temperature and low temperature toughness improvement in PBA-g-SAN/α-MSAN by melt blending with TPU

Toughness of PBA-g-SAN/α-MSAN blends at room temperature and low temperature was successfully improved by incorporating TPU elastomer.

Interplay between the composition of LLDPE/PS blends and their compatibilization with polyethylene-graft-polystyrene in the foaming behaviour

The influences of PE-g-PS compatibilization on the foaming behaviour of LLDPE/PS blends in batch foaming using scCO₂ as physical foaming agent depend strongly on the composition of the blends.

Suppression of phase coarsening in immiscible, co-continuous polymer blends under high temperature quiescent annealing

The properties of polymer blends greatly depend on the morphologies formed during processing, and the thermodynamic non-equilibrium nature of most polymer blends makes it important to maintain the morphology stability to ensure the performance stability of structural materials. Herein, the phase coarsening of co-continuous, immiscible polyamide 6 (PA6)-acrylonitrile-butadiene-styrene (ABS) blends in the melt state was studied and the effect of introduction of nano-silica particles on the stability of the phase morphology was examined. It was found that the PA6-ABS (50/50 w) blend maintained the co-continuous morphology but coarsened severely upon annealing at 230 °C. The coarsening process could be divided into two stages: a fast coarsening process at the initial stage of annealing and a second coarsening process with a relatively slow coarsening rate later. The reduction of the coarsening rate can be explained from the reduction of the global curvature of the interface. With the introduction of nano-silica, the composites also showed two stages of coarsening. However, the coarsening rate was significantly decreased and the phase morphology was stabilized. Rheological measurements indicated that a particle network structure was formed when the concentration of nano-silica particles was beyond 2 wt%. The particle network inhibited the movement of molecular chains and thus suppressed the coarsening process.

E, Pessan LA, Aquino H. Estudo da mobilidade molecular das blendas aPA/SAN/MMA-MA usando relaxação dielétrica

Blendas de poliamida amorfa (aPA) com copolímero de estireno-acrilonitrila (SAN) utilizando uma série de copolímeros de metil metacrilato-anidrido maleico (MMA-MA) como agente compatibilizante foram preparadas. Estes copolímeros acrílicos são miscíveis com a fase SAN, e o anidrido maleico (MA) é capaz de reagir com os grupos terminais da poliamida, levando a formação de um copolímero na interfase da blenda durante o processamento. Este estudo foca o efeito da massa molar e a concentração de anidrido maleico do compatibilizante nas propriedades de relaxação dielétrica. Os resultados mostram que tanto a concentração de anidrido maleico e a massa molar do compatibilizante influenciam a mobilidade molecular. Blendas com compatibilizantes com 5 e 10% de anidrido maleico apresentaram menor energia de ativação devido à alta mobilidade da fase SAN.