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Marset D, Fages E, Gonga E, Ivorra-Martinez J, Sánchez-Nacher L, Quiles-Carrillo L. Development and Characterization of High Environmentally Friendly Composites of Bio-Based Polyamide 1010 with Enhanced Fire Retardancy Properties by Expandable Graphite. Polymers (Basel) 2022; 14:polym14091843. [PMID: 35567012 PMCID: PMC9103054 DOI: 10.3390/polym14091843] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/17/2022] [Revised: 04/27/2022] [Accepted: 04/28/2022] [Indexed: 12/04/2022] Open
Abstract
Bio-based polyamide 1010 was melt-compounded with different percentages (2.5 to 10.0 wt.%) of expandable graphite (EGr) as an environmentally friendly solution to improve the flame retardancy properties. The mechanical, morphological, thermal and fire retardancy properties (among others) are analysed. The novelty of the article lies in the use of fully removable polyamide. The effect of the incorporation of EGr in the properties of this polymer was analysed and characterised. The incorporation of EGr into the PA1010 matrix led to very promising results. Mechanically, the EGr provided increased stiffness and a tensile strength up to 7.5 wt.%, verifying good mechanical performance. The DMTA results also show how the incorporation of EGr in the PA1010 matrix clearly increases the stiffness of the composites over the entire temperature range analysed. In terms of physical properties, water absorption of PA1010 was reduced particularly in the 10% EGr, which reduces the water absorption of PA1010 by 20%. In terms of flame retardant properties, with the incorporation of EGr, a significant reduction in the heat release rate (HRR) values as the concentration of the additive increases and a reduction in the maximum peak heat release rate (pHRR) can be observed for all compounds. In particular, it goes from 934 kW/m2 for neat polyamide to a value of 374 kW/m2 with 10% EGr. Finally, an improvement in the UL-94 rating of the 7.5 and 10% EGr composites was also observed, going from V-2 in the PA to V-1 in these composites.
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Affiliation(s)
- David Marset
- Textile Industry Research Association (AITEX), Plaza Emilio Sala 1, 03801 Alcoy, Spain; (D.M.); (E.F.); (E.G.)
| | - Eduardo Fages
- Textile Industry Research Association (AITEX), Plaza Emilio Sala 1, 03801 Alcoy, Spain; (D.M.); (E.F.); (E.G.)
| | - Eloi Gonga
- Textile Industry Research Association (AITEX), Plaza Emilio Sala 1, 03801 Alcoy, Spain; (D.M.); (E.F.); (E.G.)
| | - Juan Ivorra-Martinez
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (L.S.-N.); (L.Q.-C.)
- Correspondence: ; Tel.: +34-966-528-433
| | - Lourdes Sánchez-Nacher
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (L.S.-N.); (L.Q.-C.)
| | - Luis Quiles-Carrillo
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (L.S.-N.); (L.Q.-C.)
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Huang J, Kuo C, Tsai HY. Stiffness Enhancement, Anti-Aging, and Self-Forming Holes in Polycarbonate/Acrylonitrile-Styrene-Acrylic by the Core-Shell Structure of Acrylic Resin. Polymers (Basel) 2022; 14:polym14040782. [PMID: 35215697 PMCID: PMC8875382 DOI: 10.3390/polym14040782] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2021] [Revised: 02/04/2022] [Accepted: 02/14/2022] [Indexed: 11/17/2022] Open
Abstract
Currently, polycarbonate/acrylonitrile-styrene-acrylic (PC/ASA) is used mainly in the automotive, outdoor electronic equipment, sports equipment, and medical care fields, but its use is limited by its poor impact resistance and aging characteristics. This study investigates the preparation of polycarbonate/acrylonitrile-styrene-acrylic/acrylic resin (PC/ASA/ACE) via melt blending. We observed that the addition of acrylic resin (ACE) enhanced the impact strength (up to 14.1%) and abrasion resistance (up to 35.7%) of the blends compared to PC/ASA. The microstructure of the copolymer was observed by scanning electron microscopy and laser scanning confocal microscopy. They were found to have a self-forming hole phenomenon, which is more favorable for potential PC/ASA applications. Furthermore, ACE addition effectively enhances the copolymer toughness and wear properties but slightly reduces their hardness, tensile strength, and melt flow rate, improving their suitability for use in applications such as aircraft windshields. After 80 cycles of aging, the PC/ASA/ACE also outperformed the impact strength of the unaged PC/ASA. ACE addition to PC/ASA can create materials with better impact and aging resistance.
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Affiliation(s)
- Ji Huang
- Department of Power Mechanical Engineering, National Tsing Hua University, 101, Section 2, Kuang-Fu Road, Hsinchu 300044, Taiwan;
| | - Chunliang Kuo
- Department of Mechanical Engineering, National Taiwan University of Science and Technology, No.43, Keelung Road, Section 4, Taipei 106335, Taiwan;
| | - Hung-Yin Tsai
- Department of Power Mechanical Engineering, National Tsing Hua University, 101, Section 2, Kuang-Fu Road, Hsinchu 300044, Taiwan;
- Correspondence:
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Craciun G, Manaila E, Ighigeanu D, Stelescu MD. A Method to Improve the Characteristics of EPDM Rubber Based Eco-Composites with Electron Beam. Polymers (Basel) 2020; 12:polym12010215. [PMID: 31952265 PMCID: PMC7023520 DOI: 10.3390/polym12010215] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2019] [Revised: 01/07/2020] [Accepted: 01/08/2020] [Indexed: 12/05/2022] Open
Abstract
A natural fiber reinforced composite, belonging to the class of eco composites, based on ethylene-propylene-terpolymer rubber (EPDM) and wood wastes were obtained by electron beam irradiation at 75, 150, 300, and 600 kGy in atmospheric conditions and at room temperature using a linear accelerator of 5.5 MeV. The sawdust (S), in amounts of 5 and 15 phr, respectively, was used to act as a natural filler for the improvement of physical and chemical characteristics. The cross-linking effects were evaluated through sol-gel analysis, mechanical tests, and Fourier Transform Infrared FTIR spectroscopy comparatively with the classic method with dibenzoyl peroxide (P) applied on the same types of samples at high temperature. Gel fraction exhibits values over 98% but, in the case of P cross-linking, is necessary to add more sawdust (15 phr) to obtain the same results as in the case of electron beam (EB) cross-linking (5 phr/300 kGy). Even if the EB cross-linking and sawdust addition have a reinforcement effect on EPDM rubber, the medium irradiation dose of 300 kGy looks to be a limit to which or from which the properties of the composite are improved or deteriorated. The absorption behavior of the eco-composites was studied through water uptake tests.
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Affiliation(s)
- Gabriela Craciun
- National Institute for Laser, Plasma and Radiation Physics, # 409 Atomistilor St., 077125 Magurele, Romania; (G.C.); (D.I.)
| | - Elena Manaila
- National Institute for Laser, Plasma and Radiation Physics, # 409 Atomistilor St., 077125 Magurele, Romania; (G.C.); (D.I.)
- Correspondence:
| | - Daniel Ighigeanu
- National Institute for Laser, Plasma and Radiation Physics, # 409 Atomistilor St., 077125 Magurele, Romania; (G.C.); (D.I.)
| | - Maria Daniela Stelescu
- National R&D Institute for Textile and Leather—Leather and Footwear Research Institute, # 93 Ion Minulescu St., 031215 Bucharest, Romania;
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Zhang X, Mao Z, Zhang J. Study of the phase morphology and toughness in poly (vinyl chloride)/acrylonitrile–styrene‐acrylic/styrene–butadiene–styrene ternary blends influenced by interfacial/surface tension. J Appl Polym Sci 2019. [DOI: 10.1002/app.47721] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/12/2023]
Affiliation(s)
- Xueqiang Zhang
- College of Materials Science and EngineeringNanjing Tech University Nanjing China
- Jiangsu Collaborative Innovation Center for Advanced Inorganic Function Composites Nanjing China
| | - Zepeng Mao
- College of Materials Science and EngineeringNanjing Tech University Nanjing China
- Jiangsu Collaborative Innovation Center for Advanced Inorganic Function Composites Nanjing China
| | - Jun Zhang
- College of Materials Science and EngineeringNanjing Tech University Nanjing China
- Jiangsu Collaborative Innovation Center for Advanced Inorganic Function Composites Nanjing China
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Goudarzi L, Izadi-Vasafi H, Nikfar N. Investigation of the Morphological and Mechanical Properties of Polyethylene Terephthalate (PET)/Ethylene Propylene Diene Rubber (EPDM) Blends in the Presence of Multi-Walled Carbon Nanotubes. J MACROMOL SCI B 2018. [DOI: 10.1080/00222348.2018.1493174] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
Affiliation(s)
- Leyla Goudarzi
- Department of Chemistry, Shahreza Branch, Islamic Azad University, Shahreza, Iran
| | - Hossein Izadi-Vasafi
- Department of Polymer Engineering, Shahreza Branch, Islamic Azad University, Shahreza, Iran
| | - Nafiseh Nikfar
- Department of Chemistry, Shahreza Branch, Islamic Azad University, Shahreza, Iran
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Ashok N, Balachandran M, Lawrence F, Sebastian N. EPDM-chlorobutyl rubber blends in γ-radiation and hydrocarbon environment: Mechanical, transport, and ageing behavior. J Appl Polym Sci 2017. [DOI: 10.1002/app.45195] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Neelesh Ashok
- Centre of Excellence in Advanced Materials and Green Technologies (CoE-AMGT), Amrita Vishwa Vidyapeetham, Amrita University; Coimbatore India
- Department of Chemical Engineering and Materials Science, Amrita School of Engineering; Amrita Vishwa Vidyapeetham, Amrita University; Coimbatore India
| | - Meera Balachandran
- Centre of Excellence in Advanced Materials and Green Technologies (CoE-AMGT), Amrita Vishwa Vidyapeetham, Amrita University; Coimbatore India
- Department of Chemical Engineering and Materials Science, Amrita School of Engineering; Amrita Vishwa Vidyapeetham, Amrita University; Coimbatore India
| | - Falix Lawrence
- Indira Gandhi Centre for Atomic Research; Kalpakkam India
| | - Neethu Sebastian
- Department of Chemical Engineering and Materials Science, Amrita School of Engineering; Amrita Vishwa Vidyapeetham, Amrita University; Coimbatore India
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Zaharescu T, Lungulescu ME, Caramitu AR, Marinescu V. Study on radiation aging of PA6/EPDM blends. IRANIAN POLYMER JOURNAL 2015. [DOI: 10.1007/s13726-015-0376-6] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Zhang W, Zhang J. Morphology, mechanical, and fracture properties of HNBR modified ASA/SAN blends. POLYMER SCIENCE SERIES A 2014. [DOI: 10.1134/s0965545x14030195] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Zhao H, Yao Y, Liu X, Zhang Q, Wang N, Zhang L, Qu X. Preparation of a structured acrylic impact modifier and its application in toughening polyamide 6. POLYM ENG SCI 2012. [DOI: 10.1002/pen.22096] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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10
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Sun S, He Y, Wang X, Wu D. Facile preparation of nylon 6 nanocomposites based on clay reinforcement and core-shell latex toughening: Morphology, properties, and impact fracture behavior. J Appl Polym Sci 2011. [DOI: 10.1002/app.33662] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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11
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Enhancement of Adhesion between EPDM and Polyester Fabric by Using Natural Rubber Modified by Maleic Anhydride. INT J POLYM SCI 2011. [DOI: 10.1155/2011/591948] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
This study presents a new method for improving adhesion between ethylene propylene diene monomer (EPDM) rubber and polyester fabric. In this work, natural rubber was modified by maleic anhydride in order to improve the adhesion force between ethylene propylene diene monomer rubber and polyester fabric. The effect of thermal aging and ionizing radiation on the stability of the rubber mix as well as on the peel strength of the rubber-coated fabric was investigated. It was observed that the natural rubber modified by maleic anhydride improved the peel strength of the EPDM rubber-coated polyester fabric.
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12
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Zhao Q, Li X, Gao J. Aging behavior and mechanism of ethylene–propylene-diene monomer (EPDM) rubber in fluorescent UV/condensation weathering environment. Polym Degrad Stab 2009. [DOI: 10.1016/j.polymdegradstab.2008.12.007] [Citation(s) in RCA: 29] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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13
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Zhao Q, Li X, Gao J. Surface degradation of ethylene–propylene–diene monomer (EPDM) containing 5-ethylidene-2-norbornene (ENB) as diene in artificial weathering environment. Polym Degrad Stab 2008. [DOI: 10.1016/j.polymdegradstab.2007.12.009] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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14
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15
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Zhao Q, Li X, Gao J. Aging of ethylene–propylene–diene monomer (EPDM) in artificial weathering environment. Polym Degrad Stab 2007. [DOI: 10.1016/j.polymdegradstab.2007.07.001] [Citation(s) in RCA: 76] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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16
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Wang HG, Jian LQ, Pan BL, Zhang JY, Yang SR, Wang HG. Mechanical and tribological behaviors of polyamide 66/ultra high molecular weight polyethylene blends. POLYM ENG SCI 2007. [DOI: 10.1002/pen.20748] [Citation(s) in RCA: 34] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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17
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Degradation kinetics of poly(ethylene terephthalate) and poly (methyl methacrylate) blends. Polym Bull (Berl) 2006. [DOI: 10.1007/s00289-006-0712-2] [Citation(s) in RCA: 14] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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18
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Marques P, Lima A, Bianco G, Laurindo J, Borsali R, Le Meins JF, Soldi V. Thermal properties and stability of cassava starch films cross-linked with tetraethylene glycol diacrylate. Polym Degrad Stab 2006. [DOI: 10.1016/j.polymdegradstab.2005.05.020] [Citation(s) in RCA: 67] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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19
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Roeder J, Oliveira R, Becker D, Gonçalves M, Soldi V, Pires A. Compatibility effect on the thermal degradation behaviour of polypropylene blends with polyamide 6, ethylene propylene diene copolymer and polyurethane. Polym Degrad Stab 2005. [DOI: 10.1016/j.polymdegradstab.2005.04.008] [Citation(s) in RCA: 18] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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20
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Zaccaron CM, Oliveira RV, Guiotoku M, Pires AT, Soldi V. Blends of hydroxypropyl methylcellulose and poly(1-vinylpyrrolidone-co-vinyl acetate): Miscibility and thermal stability. Polym Degrad Stab 2005. [DOI: 10.1016/j.polymdegradstab.2005.02.010] [Citation(s) in RCA: 37] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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22
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Domenech S, Severgnini V, Pinheiro E, Avila A, Borges N, Lima E, Drago V, Soldi V. Effect of chemical surface treatment on thermal stability of poly(ethylene terephthalate) films used in flexible circuits. Polym Degrad Stab 2005. [DOI: 10.1016/j.polymdegradstab.2004.11.018] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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25
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26
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Thermal stability of polyaniline/ethylene propylene diene rubber blends prepared by solvent casting. Polym Degrad Stab 2004. [DOI: 10.1016/j.polymdegradstab.2003.08.011] [Citation(s) in RCA: 30] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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27
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Studies on thermal degradation of short melamine fibre reinforced EPDM, maleated EPDM and nitrile rubber composites. Polym Degrad Stab 2003. [DOI: 10.1016/s0141-3910(02)00361-0] [Citation(s) in RCA: 59] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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28
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Darie RN, Brebu M, Vasile C, Kozlowski M. On the compatibility of the IPP/PA6/EPDM blends with and without functionalized IPP I. Thermo-oxidative behaviour. Polym Degrad Stab 2003. [DOI: 10.1016/s0141-3910(03)00052-1] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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29
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Bianco G, Soldi M, Pinheiro E, Pires A, Gehlen M, Soldi V. Thermal stability of poly(N-vinyl-2-pyrrolidone-co-methacrylic acid) copolymers in inert atmosphere. Polym Degrad Stab 2003. [DOI: 10.1016/s0141-3910(03)00053-3] [Citation(s) in RCA: 34] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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30
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Berwig E, Severgnini V, Soldi M, Bianco G, Pinheiro E, Pires A, Soldi V. Thermal degradation of ionene polymers in inert atmosphere. Polym Degrad Stab 2003. [DOI: 10.1016/s0141-3910(02)00259-8] [Citation(s) in RCA: 14] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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31
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Wang G, Chang T, Hong Y, Chiu Y, Liu C. The effect of silica and siloxane on thermo-oxidative degradation of hydrogen-bonded acidic fluorinated poly(amide-imide-silica) hybrids. Polym Degrad Stab 2002. [DOI: 10.1016/s0141-3910(02)00133-7] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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