Chemiluminescence from peroxides in polypropylene: II. Luminescence and kinetics of peroxide decomposition

Quantitative Analysis for Polymer Degradation in the Extrusion Process

Polymer degradation in the extrusion process decreases quality and productivity. For this reason, it is necessary to prevent polymer degradation. In the extrusion process, polymer degradation is caused by oxidation. It depends on the processing temperature and the amount of dissolved oxygen in the molten polymer. Therefore, a quantitative analysis of these factors is required.

As for the degradation characteristics of the material used in this study, temperature and oxygen concentration dependency of the oxidation rate could be quantitatively characterized with an apparatus to evaluate polymer degradation which utilized chemiluminescence generated by an oxidation reaction.

Moreover, an online measuring apparatus to analyze dissolved gas in the extruded molten polymer was developed. With this apparatus, the volume ratio of dissolved gases (N2, O2 etc.) to the extruded molten polymer could be quantitatively analyzed and the quality of the extruded molten polymer evaluated.

With this apparatus, dissolved nitrogen (an index of entrained air) was analyzed with a full-flight screw and a barrier screw. Furthermore, observation of cross sectional views in the screw channel obtained from the cooling experiment under the operating conditions was carried out for the full-flight screw and the barrier screw. With the full-flight screw, break up phenomenon (collapse of solid polymer) occurred in the screw channel and the amount of nitrogen increased. With the barrier screw, the amount of nitrogen decreased because of prevention of the break up phenomenon in the screw channel.

Consequently, it is shown that the use of the barrier screw is suitable for oxygen reduction in the molten polymer, which is a factor in causing polymer degradation.

Chemiluminescence as a Probe of Polymer Oxidation

Many oxidation reactions of organic materials, including polymers, are accompanied by the emission of weak chemiluminescence (CL). From a study of the mechanism of this weak CL, it is shown that the time development of the CL intensity may provide the kinetics of the oxidation reaction and is thus a sensitive probe of the degradation of the material. The intensity of emission reflects the concentration of peroxidic species in the material. Whereas the kinetics of the oxidation may be described by a series of elementary, homogeneous free radical reactions, the use of imaging techniques has shown that the oxidation of polymers such as polypropylene is highly heterogeneous. A model that describes the oxidation as spreading through the material as an infection from a number of initiating sites is able to rationalize these observations and provide a new approach to the prediction of the useful lifetime of a polymeric material.